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SIMOCODE pro
3UF7
LV10News•November2004
MOTOR MANAGEMENT
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Related catalogs Contents
Low-Voltage
Controlgear for Industry
Order No.:
E86060-K1002-A101-A4-7600
LV 10 Contactors and contactor assemblies · Semiconductor
controlgear, soft starters, controllers · Circuit-breakers ·
Overload relays · Load feeders · Switch disconnectors
and fuses · SIMIREL time, monitoring, coupling relays
and converters · Control and signaling devices · BETA
electrical installation technology: Selected products ·
SIGUARD safety systems · SIDAC-T transformers ·
SIDAC-S power supplies · ALPHA FIX terminal blocks
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Products and Systems for
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IK PI Industrial mobile communication · Industrial Ethernet to
IEEE 802.3 · PROFIBUS to IEC 61158/EN 50170 ·
ET 200 distributed I/O · AS-Interface ·
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The Offline-Mall for A&D
Order No.:
E86060-D4001-A110-C3-7600
CA 01 All the products from Automation and Drives including
the products from the catalogs listed above.
A&D Mall
Internet:
http://www.siemens.de/
automation/mall
All the products from Automation and Drives including
the products from the catalogs listed above.
Registered trademarks Technical Assistance
All product designations may be trademarks or product
names of Siemens AG or supplier companies whose
use by third parties for their own purposes could violate
the rights of the owners.
Further information about low-voltage controlgear is
available on the Internet at:
http://www.siemens.de/lowvoltage
Tel.: +49 (9 11) 8 95 - 59 00
Fax.: +49 (9 11) 8 95 - 59 07
Email: technical-assistance@siemens.com
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The products described in this catalog
are also included in
the CD-ROM catalog CA 01
Order No.:
E86060-D4001-A110-C3-7600
Contact your local Siemens
representative for further information
© Siemens AG 2004
Controlgear
for Industry
Catalog LV 10 News
Motor Management ·
11/2004
Introduction
1
Switching devices:
Contactors and contactor assemblies 2
Switching devices:
Soft starters, semiconductor switching
devices, control devices, AS-Interface
3
Protective devices:
Circuit-breakers 4
Protective devices:
Overload relays 5
Load feeders
6
Switch disconnectors and fuses
7
SIMIREL time, monitoring, coupling relays
and converters 8
Control and signaling devices
9
BETA modular installation devices:
Selected products 10
SIGUARD safety systems
11
SIDAC-T
transformers 12
SIDAC-S
power supplies 13
ALPHA FIX terminal blocks
14
Appendix
15
The products and sys-
tems listed in this cata-
log are distributed/
manufactured using a
certified quality man-
agement system which
complies with EN
ISO 9001 (Certificate
Register Nos. can be
foundin the appendix of
Catalog LV 10 · 2004).
The certificates are rec-
ognized in all IQ Net
countries.
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Siemens LV 10 News Motor Management · 11/20042
Delivery times (DT)
} Preferred type
A 2 working days
B 1 week
C 3 weeks
D 6 weeks
X On request
Preferred types are available immediately from
stock, i.e. are dispatched within 24 hours.
Normal quantities of the products are usually deliv-
ered within the specified time following receipt of
your order at our branch.
In exceptional cases, the actual delivery period
may differ from that specified.
The delivery periods apply up to the ramp at Siemens AG (products ready for
dispatch). The transport times depend on the destination and type of shipping.
The standard transport time for Germany is 1 day.
The delivery times specified here represent the situation in October 2004.
They are continuously optimized. Up-to-date information can be found at
http://www.siemens.de/automation/mall.
Price units (PU)
The price unit defines the number of units, sets or
meters to which the specified price and weight
apply.
Packaging size (PS)
The packaging size defines the number, e.g. of
units, sets or meters, for outer packaging.
Only the quantity defined by the packaging size or
a multiple thereof can be ordered!
For multi-unit packaging and recyclable packaging, see Catalog LV 10 · 2004,
Appendix.
Price group (PG)
Each product is assigned to a price group.
Weight
The defined weight in kg refers to the price unit
(PU).
Dimensions
All dimensions in mm.
Explanations
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Siemens LV 10 News
Motor Management · 11/2004
3
SIRIUS Motor Management and
Control Devices
SIMOCODE pro motor
management and control devices
3/2 Overview
3/2 Benefits
3/3 Area of application
3/4 Selection and ordering data
SIRIUS Motor Management and
Control Devices
SIMOCODE pro motor
management and control devices
3/7 Design
3/10 Function
3/12 Integration
3/13 Technical data
3/16 Dimension drawings
3/18 Circuit diagrams
3/18 Further information
Switching Devices: Soft Starters,
Semiconductor Switching
Devices, Control Devices, AS-I
Catalog
Technical information
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Siemens LV 10 News Motor Management · 11/20043/2
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
■Overview
SIMOCODE pro is a flexible, modular motor management sys-
tem for motors with constant speeds in the low-voltage perfor-
mance range. It optimizes the connection between I&C and mo-
tor feeder, increases plant availability and allows significant
savings to be made for startup, operation and maintenance of a
system.
When SIMOCODE pro is installed in the low-voltage switch-
board, it is the intelligent connection between the higher-level
automation system and the motor feeder and includes the follow-
ing:
• Multifunctional, solid-state full motor protection which is inde-
pendent of the automation system
• Flexible software instead of hardware for the motor control
• Detailed operational, service and diagnostics data
• Open communication via PROFIBUS DP, the standard for field-
bus systems.
■Benefits
General customer benefits
• Integrating the whole motor feeder into the process control via
a bus significantly reduces the wiring outlay between the motor
feeder and PLC.
• Distribution of the automated processes by means of config-
urable control and monitoring functions in the feeder saves re-
sources in the automation system and ensures full functionality
and protection of the feeder even if the I&C or bus system fails.
• The acquisition and monitoring of operational, service and di-
agnostics data in the feeder and process control system in-
creases system availability as well as maintenance and ser-
vice-friendliness.
• The high degree of modularity allows users to perfectly imple-
ment their plant-specific requirements for each motor feeder.
• The SIMOCODE pro system offers functionally graded and
space-saving solutions for each customer application.
• The replacement of the control circuit hardware with software
decreases the number of hardware components and wiring re-
quired and in this way limits stock keeping costs and potential
wiring errors.
• The use of solid-state full motor protection permits better utili-
zation of the motors and ensures long-term stability of the trip-
ping characteristic and reliable tripping even after years of ser-
vice.
Multifunctional, solid-state full motor protection for rated
motor currents up to 820 A
SIMOCODE pro offers comprehensive protection of the motor
feeder by means of a combination of different, multi-step and de-
layable protection and monitoring functions:
• Inverse-time delayed solid-state overload protection
(Class 5 ... 40)
• Phase failure / unbalance protection
• Stall protection
• Thermistor motor protection
• Earth-fault monitoring
• Monitoring of adjustable limit values for the motor current as
well as
• Monitoring of operating hours, downtime and number of starts
etc.
1) For use with SIMOCODE pro V, basic unit 2.
Flexible motor control on software basis
(instead of comprehensive hardware interlocks)
Many predefined motor control functions have already been in-
tegrated into SIMOCODE pro, including all necessary logic op-
erations and interlocks.
• Direct-on-line and reversing starters
• Star-delta starters (also with direction reversal) 1)
• Two speeds, motors with separate windings (pole-changing
switch); also with direction reversal1)
• Two speeds, motors with separate Dahlander windings (also
with direction reversal)1)
• Solenoid valve actuation 1)
• Positioner actuation 1)
• Soft starter actuation (also with direction reversal) 1)
These control functions have been implemented by means of
software and can be freely assigned to the inputs and outputs
(including PROFIBUS DP).
These predefined control functions can also be flexibly adapted
to each customer-specific configuration of a motor feeder by
means of freely configurable logic modules (truth tables,
counters, timers, edge evaluation ...) and with the help of stan-
dard functions (power failure monitoring, emergency start, exter-
nal faults ...).
SIMOCODE pro makes a lot of additional hardware and wiring in
the control circuit unnecessary which results in a high level of
standardization of the motor feeder in terms of its design and cir-
cuit diagrams.
Detailed operational, service and diagnostics data
SIMOCODE pro makes different operational, service and diag-
nostics data available and helps to detect potential faults in time
and to prevent them by means of preventative measures. In the
event of a malfunction, a fault can be diagnosed, localized and
rectified very quickly - there are no or very short downtimes.
Operational data
• Motor switching status derived from the current flow in the main
circuit.
• All phase currents
• Phase unbalance
• Time to trip
• Remaining cooling time etc.
Service data
• Motor operating hours
• Motor stop times
• Number of motor starts
• Number of overload trips
• Internal comments stored in the device etc.
Diagnostic data
• Numerous detailed early warning and fault messages
• Internal device fault logging with time stamp etc.
Communication
SIMOCODE pro is equipped with an integrated PROFIBUS DP
interface (SUB-D or terminal connection) and can therefore re-
place all individual wiring (including terminal blocks), which
would usually be required for exchanging data with the higher-
level automation system, with a single 2-wire cable.
SIMOCODE pro supports among other things:
• Baud rates up to 12 Mbit/s
• Automatic baud rate detection
• Cyclic services (DPV0)
• Acyclic services (DPV1) etc.
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Siemens LV 10 News Motor Management · 11/2004 3/3
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
SIMOCODE pro combines all the necessary functions for the motor feeder in a compact system
■Area of application
SIMOCODE pro is often used for automated processes where
plant downtimes would be very expensive (e. g. steel or cement
industry) and where it is important to prevent plant downtimes
through detailed operational, service and diagnostics data or to
localize the fault very quickly in the event of a malfunction.
SIMOCODE pro is modular and space-saving and suited espe-
cially for use in motor control centers in the process industry and
for power plant technology.
Applications
Protection and control of motors
• In hazardous areas (chemical, oil and gas industry)
• With heavy-duty starting (paper, cement and metal industry)
• In high-availability plants (chemical, oil, raw material process-
ing industry, power plants)
Industries
Today, SIMOCODE pro is mainly used in the chemical (incl. oil
and gas), steel, water, pharmaceutical, cement, and glass in-
dustry. It is also used for applications in power plants and large
diamond, gold and platinum mines. Based on the experience
made with the predecessor system SIMOCODE DP,
SIMOCODE pro has been tailored even more specifically to the
requirements of these industries. An essential requirement in
these industries is the availability of the motors and thus the
availability of the whole process. Plant downtimes caused by
faults frequently result in high costs. For this reason, it is very im-
portant to detect potential faults early on and to initiate targeted
countermeasures. SIMOCODE pro offers users an up-to-date
motor management system based on years of experience.
NSA0_00398
-K1 -K2
L1
L2
L3
-Q1
-K1 -K2
Remote0
3~
M
Main circuit Control circuit
PROFIBUS DP
Current measuring module
Basic unit
Operator panel
SIMOCODE pro
Connection cable
Protect and monitor
(overload, thermistor, earth fault detection ...)
Motor control
(incl. monitoring + interlocking)
Communication
(operational, service, diagnostic data
+ control commands)
Automation level
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Siemens LV 10 News Motor Management · 11/20043/4
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
* This quantity of a multiple thereof can be ordered.
■Selection and ordering data
Version DT Order No. Price €
per PU
PU
(unit,
set, m)
PS* PG Weight
per PU
approx.
kg
Current setting
range
Overall width
A mm
SIMOCODE pro (available from 12/2004)
3UF7 000-1A.00-0
3UF7 010-1A.00-0
SIMOCODE pro C, Basic Unit 1,
PROFIBUS DP interface, 12 Mbit/s, RS 485
4 I/3 O freely assignable, input for thermistor connection,
monostable relay outputs,
rated control supply voltage Us:
• DC 24 V A 3UF7 000-1AB00-0 1 1 unit 131 0.350
• AC/DC 110 ... 240 V A 3UF7 000-1AU00-0 1 1 unit 131 0.350
SIMOCODE pro V, Basic Unit 2,
PROFIBUS DP interface, 12 Mbit/s, RS 485
4 I/3 O freely assignable, input for thermistor connection,
monostable relay outputs,
rated control supply voltage Us:
• DC 24 V A 3UF7 010-1AB00-0 1 1 unit 131 0.350
• AC/DC 110 ... 240 V A 3UF7 010-1AU00-0 1 1 unit 131 0.350
3UF7 100-1AA00-0
Current measuring module
Straight-through
transformers
0.3 ... 3 45 A 3UF7 100-1AA00-0 1 1 unit 131 0.100
2.4 ... 25 45 A 3UF7 101-1AA00-0 1 1 unit 131 0.150
10 ... 100 55 A 3UF7 102-1AA00-0 1 1 unit 131 0.350
20 ... 200 120 X 3UF7 103-1AA00-0 1 1 unit 131 0.600
Busbar connection
20 ... 200 120 X 3UF7 103-1BA00-0 1 1 unit 131 1.000
63 ... 630 145 X 3UF7 104-1BA00-0 1 1 unit 131 1.750
Operator panel
Installation in control cabinet door or front plate,
for plugging into basic unit
10 LED for status indication and
user-assignable buttons for manual control A 3UF7 200-1AA00-0 1 1 unit 131 0.100
3UF7 300-1AU00-0
Digital module
4 binary inputs and 2 relay outputs,
up to 2 digital modules can be connected per Basic Unit 2
Attention:
Digital modules can only be used in combination with
Basic Unit 2!
A 3UF7 3@0-1A@00-0 1 1 unit 131 0.150
Relay outputs
monostable 0
bistable 1
Input voltage
DC 24 V B
AC/DC 110 ... 240 V U
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Siemens LV 10 News Motor Management · 11/2004 3/5
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
■Accessories
Version DT Order No. Price €
per PU
PU
(unit,
set, m)
PS* PG Weight
per PU
approx.
kg
Connection cable (available from 12/2004)
3UF7 932-0AA00-0
Connection cable
In different lengths for connecting basic unit, current
measuring module, operator panel or expansion mod-
ules:
• Side by side (0.025 m)
Important:
Only suitable for connecting Basic Unit 2 to its expan-
sion modules or for connecting expansion modules to
each other; only when the front plates finish at the
same height
A 3UF7 930-0AA00-0 1 1 unit 131 0.010
• Length 0.1 m A 3UF7 931-0AA00-0 1 1 unit 131 0.010
• Length 0.5 m A 3UF7 932-0AA00-0 1 1 unit 131 0.020
• Length 2.0 m A 3UF7 933-0AA00-0 1 1 unit 131 0.100
PC cable (available from 12/2004)
For PC/PG communication with SIMOCODE pro
via system interface
A 3UF7 940-0AA00-0 1 1 unit 131 0.150
Memory module (available from 12/2004)
For parameterizing SIMOCODE pro without a PC/PG
via system interface
A 3UF7 900-0AA00-0 1 1 unit 131 0.030
Addressing plug (available from 12/2004)
For assigning the PROFIBUS addresses without
using a PC/PG
on a basic unit
A 3UF7 910-0AA00-0 1 1 unit 131 0.030
Door adapter (available from 12/2004)
For external connection of the system interface
outside, for example, a control cabinet
A 3UF7 920-0AA00-0 1 1 unit 131 0.030
System manual (available from 12/2004)
SIMOCODE pro
Token fee
Languages:
• German A 3UF7 970-0AA01-0 1 1 unit 131 0.850
• English A 3UF7 970-0AA00-0 1 1 unit 131 0.850
PCS 7 function block library for SIMOCODE pro (available from 01/2005)
For integrating SIMOCODE pro into the PCS 7
process control system
PCS 7 function block library for SIMOCODE pro, V6,
comprising:
AS modules and faceplates for integrating
SIMOCODE pro into the PCS 7 process control system,
for PCS 7 Version V6.x,
engineering software for one engineering station (single
license) including runtime software for execution of the
AS module in an automation system (single license),
English/German,
delivery format: on CD
A 3UF7 982-0AA00-0 1 1 unit 131 0.240
AS modules for integrating SIMOCODE pro into the
PCS 7 process control system,
for PCS 7 Version V6.x,
runtime software for execution of the AS module in an
automation system (single license),
license without software and documentation
A 3UF7 982-0AA01-0 1 1 unit 131 0.001
* This quantity of a multiple thereof can be ordered.
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Siemens LV 10 News Motor Management · 11/20043/6
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
Version DT Order No. Price €
per PU
PU
(unit,
set, m)
PS* PG Weight
per PU
approx.
kg
SIMOCODE ES (available from 12/2004)
Parameterization and service software for
SIMOCODE pro
Executes on PC/PG under Windows 2000/XP,
without PC cable
Type of delivery: CD, single license,
variants:
• SIMOCODE ES Smart,
for parameterizing via system interface
A 3ZS1 312-1CC10-0YA0 1 1 unit 131 0.230
• SIMOCODE ES Professional,
for parameterizing over DPV 1 and system interface,
incl. STEP 7 object manager
A 3ZS1 312-2CC10-0YA0 1 1 unit 131 0.230
Push-in lugs (available from 12/2004)
For screw fixing
e.g. on mounting plate, 2 units required per device
Can be used with 3UF7 100, 3UF7 101 and 3UF7 102 } 3RB1 900-0B 100 10 units 101 0.100
Can be used for 3UF7 0 and 3UF7 3 } 3RP1 903 1 10 units 101 0.002
* This quantity of a multiple thereof can be ordered.
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Siemens LV 10 News Motor Management · 11/2004 3/7
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
■Configuration
General
SIMOCODE pro is a modularly constructed motor management
system which can be subdivided into two device series with dif-
ferent functional scopes:
• SIMOCODE pro C and
• SIMOCODE pro V.
Both device series (systems) are made up of different hardware
components (modules):
Each system comprises one basic unit as the main component
and a separate current measuring module for each feeder. The
two modules are connected together electrically through the
system interface with a connection cable and can be mounted
mechanically connected as a unit (one behind the other) or
separately (side by side). The current measuring module must
be selected in accordance with the motor current to be moni-
tored.
As an option, an operator panel can be connected through a
second system interface to the basic unit for mounting in the
door of the control cabinet. The electrical supply for both the
Current measuring module and the operator panel is provided
by the basic unit over the connection cable. Apart from the
inputs and outputs available on the basic unit, additional
inputs/outputs and functions can be added to Basic Unit 2
(SIMOCODE pro V) using optional expansion modules.
All modules are interconnected using connection cables. The
connection cables are available in a choice of lengths. The max-
imum distance between the modules (e.g. between the basic
unit and the Current measuring module) is 2 m. The overall
length of the connection cables in a system is not permitted to
exceed 3 m.
SIMOCODE pro is designed for mixed operation
In accordance with functional requirements, the two different
systems can be used simultaneously without any problems and
without any additional outlay in a low-voltage system.
SIMOCODE pro C is fully upward compatible to
SIMOCODE pro V. The same components are used. The para-
meterization of SIMOCODE pro C can be transferred without any
problems. Removable terminals and the terminal designations
are identical in both systems.
SIMOCODE pro C, Basic Unit 1
The compact system for
• direct-on-line and reversing starters
With up to 4 binary inputs, up to 3 monostable relay outputs and
a thermistor connection (binary PTC).
Basic Unit 1 is available in two different variants for the following
supply voltages:
• DC 24 V
• AC/DC 110 ... 240 V
SIMOCODE pro C, Basic Unit 1
Inputs:
• 4 binary inputs, supplied internally with DC 24 V
Outputs:
• 3 (2+1) monostable relay outputs
Thermistor connection for binary PTC
PROFIBUS interface:
• 9-pin sub D or
• terminal connection
Connection of supply voltage:
• DC 24 V or
• AC/DC 110 ... 240 V
Test/Reset button
3 LEDs
2 system interfaces for connection
• of a current measuring module and
• an operator panel
Basic Unit 1 is suitable for mounting on standard rails or, with
additional plug-in lugs, for fixing to a mounting plate.
System SIMOCODE pro C SIMOCODE pro V
Modules • Basic Unit 1 • Basic Unit 2
• Current measuring module • Current measuring module
• Operator panel (optional) • Operator panel (optional)
• Expansion modules (optional)
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Siemens LV 10 News Motor Management · 11/20043/8
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
SIMOCODE pro V, Basic Unit 2
The variable system, that offers numerous additional functions in
addition to the SIMOCODE pro C functions. Basic Unit 2 sup-
ports the following control functions:
• Direct-on-line and reversing starters
• Star-delta starters (also with direction reversal)
• Two speeds, motors with separate windings (pole-changing
switch); also with direction reversal
• Two speeds, motors with separate Dahlander windings (also
with direction reversal)
• Solenoid valve actuation
• Positioner actuation
• Soft starter actuation (also with direction reversal)
Basic Unit 2 is equipped with 4 binary inputs, 3 monostable relay
outputs and a thermistor connection (binary PTC). The number
and type of inputs and outputs can be increased with additional
expansion modules.
Basic Unit 2 is available in two different variants for the following
supply voltages:
• DC 24 V
• AC/DC 110 ... 240 V
SIMOCODE pro V, Basic Unit 2
Inputs:
• 4 binary inputs, supplied internally with DC 24 V
Outputs:
• 3 (2+1) monostable relay outputs
Thermistor connection for binary PTC
PROFIBUS interface:
• 9-pin sub D or
• terminal connection
Connection of supply voltage:
• DC 24 V or
• AC/DC 110 ... 240 V
Test/Reset button
3 LEDs
2 system interfaces for connection
• of a current measuring module,
• expansion modules and
• an operator panel.
Basic Unit 2 is suitable for mounting on standard mounting rails
or, with additional plug-in lugs, for fixing to a mounting plate.
Current measuring modules/current ranges
The current measuring module is selected for each feeder in ac-
cordance with the rated motor current to be monitored. Different
current measuring modules are therefore available for current
ranges from 0.3 to 630 A. The current measuring module is con-
nected to the basic unit over a connection cable which also pro-
vides the power supply. Current measuring modules up to 100 A
are suitable for rail mounting or can be directly fixed to the
mounting plate using additional plug-in lugs. The current mea-
suring modules up to 200 A can also be mounted on standard
rails or they can be directly fixed to the mounting plate using the
screws integrated into the housing. For the current measuring
module up to 630 A, mounting is only possible using the inte-
grated screw mechanisms.
Note:
Current measuring modules with current settings of up to 100 A
can be mechanically connected to the basic unit and mounted
as a combined unit (one behind the other). Current measuring
modules with higher current settings can only be mounted sep-
arately.
Current measuring modules for the following current ranges can
be offered:
• 0.3 ... 3 A, straight-through transformer
• 2.4 ... 25 A, straight-through transformer
• 10 ... 100 A, straight-through transformer
• 20 ... 200 A, straight-through transformer or busbar connection
• 63 ... 630 A, busbar connection
For motor currents up to 820 A, a current measuring module,
e.g. 0.3 ... 3 A , can be used in combination with a 3UF1 8 inter-
posing current transformer.
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Siemens LV 10 News Motor Management · 11/2004 3/9
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
Operator panel
The operator panel is used to control the motor feeder and can
replace all conventional pushbuttons and indicator lamps to
save space. This means that SIMOCODE pro or the feeder can
be operated directly at the control cabinet and that the system
interface is connected externally for easier parameterization or
diagnosis using a PC/PG, for example.
The operator panel is connected to the basic unit over a connec-
tion cable from its rear system interface and is supplied electri-
cally from the basic unit.
The operator panel has 5 freely assignable buttons and a total of
10 LEDs, of which 7 LEDs can be used as required and as-
signed to any status signal.
A PC/PG can be connected to the front system interface over the
PC cable.
The operator panel is mounted in the control cabinet door or the
front plate of, for example, a withdrawable unit and satisfies IP54
degree of protection with the system interface covered.
Operator panel for SIMOCODE pro
• 10 LEDs
• Labeling strips
• Test/Reset button
• 4 Control keys
• System interface with cover
Expansion module for additional binary I/Os
With Basic Unit 2 (SIMOCODE pro V), it is possible to expand
the number and type of inputs and outputs in order to implement
additional functions, for example. Each expansion module has
two system interfaces on the front. The expansion module is con-
nected through one system interface using a connection cable,
for example, on the system interface of Basic Unit 2 and over the
second system interface, further expansion modules or the
operator panel can be connected. The power supply for the ex-
pansion modules is provided by the connection cable through
Basic Unit 2. The input circuits of the digital modules are sup-
plied from an external power supply. The following digital mod-
ules are available for Basic Unit 2:
• 4 inputs, supplied externally with DC 24 V and 2 monostable
relay outputs
• 4 inputs, supplied externally with AC/DC 110 ... 240 V and 2
monostable relay outputs
• 4 inputs, supplied externally with DC 24 V and 2 bistable relay
outputs
• 4 inputs, supplied externally with AC/DC 110 ... 240 V and
2 bistable relay outputs
Up to two digital modules can be connected to one Basic Unit 2.
All variants can be combined with each other.
Digital modules 3UF7 300-1AB00-0 (left) and 3UF7 300-1AU00-0 (right)
Note:
For the implementation of some motor control functions, in addi-
tion to the relay outputs on Basic Unit 2, at least one further dig-
ital module is required.
Digital modules 3UF7 310-1AB00-0 (left) and 3UF7 310-1AU00-0 (right)
4 binary inputs, externally supplied with
• DC 24 V or
• AC/DC 110 ... 240 V
2 relay outputs,
• monostable or
• bistable (the switching status of the relay outputs is also main-
tained following failure of the supply voltage on Basic Unit 2)
1 Ready LED
2 system interfaces for connection
• to Basic Unit 2
• of expansion modules
• of a current measuring module
• of an operator panel
Safe isolation
All circuits in SIMOCODE pro are safely isolated from each other
in accordance with IEC 60947-1. That is, they are designed with
double creepage and air distances. In the event of a fault, there-
fore, no parasitic voltages can be formed in neighboring circuits.
The instructions of Test Report No. 2668 must be complied with.
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Siemens LV 10 News Motor Management · 11/20043/10
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
■Function
Multifunctional, solid-state full motor protection
Inverse-time delayed, solid-state overload protection with ad-
justable tripping characteristics (Class 5 – 40)
• SIMOCODE pro protects three- phase or AC motors in accor-
dance with IEC 60947-4-1 requirements. The tripping class
can be adjusted in eight steps from Class 5 to Class 40. In this
way, the disconnecting time can be adapted very accurately to
the load torque which allows the motor to be utilized more ef-
fectively. SIMOCODE pro is equipped with a two-step overload
protection with an adjustable and delayable response in the
event of an overload alarm or overload tripping operation. In
addition, the time until the overload tripping operation is per-
formed is calculated and can be made available to the I&C
system. After an overload tripping operation, the remaining
cooling time can be displayed (characteristics in SIMOCODE
pro system manual).
Phase failure / unbalance protection
• The level of the phase unbalance can be monitored and trans-
mitted to the I&C system. If a specified limit value is violated, a
defined and delayable response can be initiated. If the phase
unbalance is larger than 50 %, the tripping time is also auto-
matically reduced in accordance with the overload character-
istic since the heat generation of the motors increases in asym-
metrical conditions.
Stall protection
• If the motor current rises above an adjustable blocking thresh-
old (current threshold), a defined and delayable response can
be configured for SIMOCODE pro. In this case, for example,
the motor can be shut down independent of the overload pro-
tection. The blocking protection is only enabled after the con-
figured class time has elapsed and avoids unnecessarily high
thermal and mechanical loads as well as wear of the motor.
Thermistor motor protection
• This protection function is based on direct temperature mea-
surements by means of temperature sensors in the stator wind-
ings or in the housing of the motor. These protective functions
should be used, in particular, in motors with high operating fre-
quencies, heavy-duty starting, intermittent and/or braking op-
eration, but also in the case of speeds lower than the rated
speed. SIMOCODE pro supports connection and evaluation of
several binary PTC sensors connected in series on the basic
unit. In addition, the sensor measuring circuit can be monitored
for short-circuits and wire breakages. If the temperature of the
motor increases beyond a defined limit or if there is a fault in
the sensor measuring circuit, a defined response can be con-
figured.
Earth fault monitoring by means of current measuring module
• SIMOCODE pro acquires and monitors all three phase cur-
rents. In this way, the motor feeder can be monitored for possi-
ble fault currents or ground faults with the help of internal cal-
culations. Internal earth fault monitoring is only available for
motors with three-phase connections in directly grounded net-
works or in networks grounded with low impedance. A defined
and delayable response can be configured if a ground fault is
detected.
Monitoring of adjustable limit values for the motor current
• Current limit value monitoring is used for process monitoring in-
dependent of overload protection. Violation of a current limit
value below the overload threshold can be an indication for a
dirty filter in a pump or for an increasingly sluggish motor bear-
ing, for example. Violation of the lower current limit value can
be a first indication of a worn drive belt. SIMOCODE pro sup-
ports two-step monitoring of the motor current for freely select-
able upper and lower current limit values. The response of
SIMOCODE pro can be freely configured and delayed if it
reaches an alarm or tripping threshold.
Monitoring of operating hours, downtime and number of starts
• In order to prevent plant downtime caused by motor failure due
to excessive motor operating times (wear) or excessive motor
downtimes, SIMOCODE pro can monitor the service hours and
downtime of a motor. When an adjustable limit value is violated,
a message or alarm can be generated which can indicate that
the corresponding motor must be serviced or replaced. After
the motor has been replaced, the operating hours and down-
times can be reset, for example.
• To avoid excessive thermal loads and early wear of the motor,
it is possible to limit the number of motor startups for a specifi-
able period. Alarms can indicate that only a small number of
possible starts remain.
1) For use with SIMOCODE pro V, basic unit 2.
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Siemens LV 10 News Motor Management · 11/2004 3/11
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
Flexible motor control implemented with software
Many typical motor control functions have been predefined in
SIMOCODE pro and are available for use:
• Direct-on-line and reversing starters
• Star-delta starters (also with direction reversal) 1)
• Two speeds, motors with separate windings (pole-changing
switch); also with direction reversal1)
• Two speeds, motors with separate Dahlander windings (also
with direction reversal)1)
• Solenoid valve actuation 1)
• Positioner actuation 1)
• Soft starter actuation (also with direction reversal) 1)
These control programs already include all the software inter-
locks and logic operations required for operation of the required
motor functions.
It is also monitored whether the current checkback of the motor
feeder corresponds with the control command. If not,
SIMOCODE pro opens the motor contactor and generates an
alarm indication.
Motor control can be switched over or carried out simultaneously
from several control stations, e.g.:
• From the I&C system via PROFIBUS DP
• From a PC/PG via PROFIBUS DP
• From the control cabinet door via the operator panel
• From a PC/PG on the system interface via SIMOCODE pro
• From a local control station on the motor. In this case, the but-
tons, switches and indicator lights are connected to the inputs
and outputs of SIMOCODE pro.
Regardless of whether a control command is sent to
SIMOCODE pro via PROFIBUS DP using the operator panel or
via the buttons connected to the binary SIMOCODE pro inputs,
SIMOCODE pro can execute these control commands simulta-
neously or in accordance with the enabled commands defined
on configuration.
These predefined control functions can also be flexibly adapted
to each customer-specific configuration of a motor feeder by
means of freely configurable logic modules (truth tables,
counters, timers, edge evaluation ...).
In addition, special standard functions are stored in
SIMOCODE pro which can also be used to extend the protection
and control functions, e. g.:
• Power failure monitoring 1)
for automatic, time-staggered restart
of motors following a network failure e.g. with the help of a sep-
arate voltage relay (voltage controller).
• Fault signaling modules for external faults with or without man-
ual or automatic acknowledgement for generating internal
messages or for tripping SIMOCODE pro in response to freely
definable events (e. g. speed controller has been activated).
Designations/names can also be assigned to the external
faults which are stored in the device and which are therefore
also available to the I&C system.
• Emergency start function and reset of the thermal memory of
SIMOCODE pro after tripping i.e. immediate restart is possible
(important, for example, for pumps used to extinguish fires).
• Test function for the load feeder circuit when the main circuit-
breaker is open to test the control circuit when the main circuit
is de-energized.
1) For use with SIMOCODE pro V, basic unit 2.
Detailed operational, service and diagnostics data
SIMOCODE pro provides a variety of operating, service and di-
agnostic data, such as
Operating data
• The switching state of the motor (On, Off, clockwise, counter-
clockwise, fast, slow) derived from the current flow in main cir-
cuit
• Current in phase 1, 2, 3 and maximum current in % of the
current setting
• Phase unbalance in %
• Time to trip in s
• Temperature rise for motor model in %
• Remaining cooling time of the motor in s etc.
Service data
• Motor operating hours (can be reset)
• Motor stop times (can be reset)
• Number of motor starts (can be reset)
• Number of remaining permissible motor starts
• Number of overload trips (can be reset)
• Internal comments (stored in the device for each feeder e. g.
notes for maintenance events etc.)
Diagnostic data
• Numerous detailed early warning and fault messages (can also
be used for further processing in the device or I&C system)
• Internal device fault logging with time stamp
• Value of the previous tripping current
• Checkback error (e. g. no current flow in the main circuit follow-
ing ON control command) etc.
Autonomous operation
An essential feature of SIMOCODE pro is independent execu-
tion of all protection and control functions even if communication
with the I&C system breaks down. If the bus or automation sys-
tem fails, the full functionality of the feeder is ensured or a pre-
defined response can be initiated e.g. the feeder can be shut
down in a controlled manner or certain configured control mech-
anisms can be performed (e. g. the direction of rotation can be
reversed).
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Siemens LV 10 News Motor Management · 11/20043/12
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
■Integration
General
In addition to device function and hardware design, a great deal
of emphasis is placed on the case of communication-capable
controlgear on the user-friendliness of the configuration software
and the ability of the system to be integrated easily into various
different system configurations and process automation sys-
tems. For this reason, the SIMOCODE pro system provides suit-
able software tools for consistent, time-saving parameterization,
configuring and diagnostics:
• SIMOCODE ES for "totally integrated" commissioning and ser-
vice
• OM SIMOCODE pro object manager for "totally integrated" into
SIMATIC S7
• PCS 7 function block library SIMOCODE pro for "totally inte-
grated" into PCS 7
SIMOCODE ES
The parameterization software for SIMOCODE pro can be run on
a PC/PG under Windows 2000 or Windows XP. It is available in
two functionally graded versions:
• SIMOCODE ES Smart, for direct connection to
SIMOCODE pro via the system interface on the device
(point-to-point)
• SIMOCODE ES Professional, for connection to one or several
devices via PROFIBUS DP or point-to-point via the system in-
terface
With SIMOCODE ES, the motor management system
SIMOCODE pro provides a user-friendly and clear user interface
with which to configure, operate, monitor and test
SIMOCODE pro in the field or from a central location. By display-
ing all operating, service and diagnostics data, SIMOCODE ES
supplies important information on whether maintenance work is
required or, in the event of a fault, helps to prevent faults or to lo-
calize and rectify them quickly once they have occurred.
Unnecessary plant downtimes can be prevented by changing
parameters online (even during operation). The flexible printing
function integrated into SIMOCODE ES allows comprehensive
documentation of all parameters or partial documentation of se-
lected or changed parameters.
OM SIMOCODE pro object manager
(as part of SIMOCODE ES Professional)
The object manager OM SIMOCODE pro is a standard compo-
nent of SIMOCODE ES Professional. In contrast to a conven-
tional GSD file, it enables SIMOCODE ES to be integrated into
STEP 7 for convenient device parameterization. By installing
SIMOCODE ES Professional and OM SIMOCODE pro on a
PC/PG, which is used to configure the hardware of the
SIMATIC S7, SIMOCODE ES Professional can be called directly
from the hardware configuration. This allows easy and consistent
S7 configuration.
PCS 7 function block library for SIMOCODE pro
The SIMOCODE pro PCS 7 function block library can be used
for simple and easy integration of SIMOCODE pro into the
SIMATIC PCS 7 V6 process control system. The SIMOCODE pro
PCS 7 function block library contains the diagnostic and driver
blocks corresponding with the diagnostic and driver concept of
SIMATIC PCS 7 as well as the elements (symbols and faceplate)
required for operator control and process monitoring. The appli-
cation is integrated by graphic interconnection using the CFC
Editor.
The technological and signal processing functions of the
SIMOCODE pro PCS 7 function block library are based on the
SIMATIC PCS 7 standard libraries (driver blocks, technological
blocks) and are optimally tailored to SIMOCODE pro. Users who
previously configured motor feeder circuits using conventional
technology by means of signal blocks and motor or valve blocks,
can now easily switch to the SIMOCODE pro PCS 7 function
block library.
The SIMOCODE pro PCS 7 function block library supplied on
CD-ROM allows the user to run the required engineering soft-
ware on the engineering station (single license) including the
runtime software for executing the AS blocks in an automation
system (single license). If the AS blocks are to be used in addi-
tional automation systems, the corresponding number of runtime
licenses are required which are supplied without a data carrier.
System manual for SIMOCODE pro
The SIMOCODE pro system manual describes the motor man-
agement system and its functions in detail. It contains informa-
tion about configuration and commissioning as well as servicing
and maintenance. A typical example of a reversing starter appli-
cation is used to teach the user quickly and practically how to
use the system. In addition to help on how to identify and rectify
faults in the event of a malfunction, the manual also contains
special information for servicing and maintenance.
Furthermore, the manual contains circuit diagrams, dimension
drawings and technical data of the system components as con-
figuring aids.
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Siemens LV 10 News Motor Management · 11/2004 3/13
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
■Technical data
General data applicable to the basic units, current measuring
modules, expansion modules and operator panel
Permissible ambient temperature
• During operation °C -25 ... +60
• Storage and transport °C -40 ... +80
Installation altitude above sea level m ˆ2000
• Permissible ambient temperature max. +50 °C
(no safe isolation)
m ˆ3000
• Permissible ambient temperature max. +40 °C
(no safe isolation)
m ˆ4000
Degree of protection (to IEC 60529)
• All components,
(except for current measuring modules for rail mounting, operator panel
and door adapter)
IP20
• Current measuring module for rail mounting IP00
• Operator panel (front) and door adapter (front) with cover IP54
Shock resistance (sine pulse) g/ms 15/11
Mounting position As required
Frequency Hz 50/60 –5 %
Electromagnetic compatibility acc. to IEC 60947-1 (corresponds to degree of severity 3)
• Line-induced interference, burst to IEC 61000-4-4 2 kV (power ports)
1 kV (signal ports)
• Line-induced interference, surge to IEC 61000-4-5 2 kV (line to ground)
1 kV (line to line)
• Electrostatic discharge, ESD to IEC 61000-4-2 8 kV (air discharge)
6 kV (contact discharge)
• Field-related interference to IEC 61000-4-3 10 V/m
EMC/emission acc. to IEC 60947-1
• Line-conducted and radiated interference emission EN 55011/ EN 55022 (CISPR 11/CISPR 22)
(corresp. to degree of severity A)
Safe isolation to IEC 60947-1 All circuits in SIMOCODE pro are safely isolated from each other in accor-
dance with IEC 60947-1, they are designed with doubled creepage paths
and clearances
The instructions of Test Report No. 2668 "Safe isolation" must be complied
with.
Basic units
Fixing Snap-on mounting onto 35 mm standard mounting rail or
screw mounting with additional plug-in lugs
Display
• Red/green "DEVICE" LED Green: "Ready"
Red: "Function test not OK; device is disabled"
Off: "No control supply voltage"
• Green "BUS" LED Continuous light: "Communication with PLC/PCS"
Flashing: "Baud rate recognized/communicating with PC/PG"
• Red LED "GEN. FAULT" Continuous light/flashing: "Feeder fault", e. g. overload tripping
Test/Reset button • Resets the device after tripping
• Function test
• Operation of a memory module or addressing plug
System interface
• Front Connection of an operator panel or expansion modules; the memory mod-
ule, addressing plug or a PC cable can also be connected to the system
interface for parameterizing
• Bottom Connection of a current measuring module
PROFIBUS DP interface Connection of the PROFIBUS DP cable over terminals or
over a 9-pin sub D female connector
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Siemens LV 10 News Motor Management · 11/20043/14
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
1) For further details, visit http://www.siemens.com/simocode.
2) Screw connection is possible using a suitable 3RT19 ... box terminal.
3) When connection cable lugs to DIN 46235, use 3RT19 56-4EA1 terminal
cover for conductor cross-sections from 95 mm2
to ensure phase spacing.
4) When connection cable lugs to DIN 46234 for conductor cross-sections
from 240 mm2 as well as DIN 46235 for conductor cross-sections from
185 mm2, use 3RT19 66-4EA1 terminal cover to ensure phase spacing.
Control circuit
Rated control supply voltage Us (acc. to EN 61131-2) AC/DC 110 ... 240 V; 50/60 Hz DC 24 V
Operating range 0.85 ... 1.1 x Us 0.8 ... 1.2 x Us
Power consumption
• Basic Unit 1 (3UF7 000) 7 VA 5 W
• Basic Unit 2 (3UF7 010)
incl. two expansion modules connected to Basic Unit 2
10 VA 7 W
Rated insulation voltage Ui V 300 (at pollution degree 3)
Rated impulse withstand voltage Uimp kV 4
Relay outputs
• Number 3 monostable relay outputs
• Auxiliary contacts of the 3 relay outputs Floating NO contact (NC contact response can be parameterized with inter-
nal signal conditioning), 2 relay outputs are jointly and 1 relay output is sepa-
rately connected to a common potential; they can be freely assigned to the
control functions (e. g. for line, star and delta contactors and for signaling
the operating status)
• Specified short-circuit protection for auxiliary contacts
(relay outputs)
• Fuse links, Class gL/gA 6 A, quick-acting 10 A (IEC 60947-5-1)
• Miniature circuit-breaker 1.6 A, C characteristic (IEC 60947-5-1)
• Miniature circuit-breaker 6 A, C characteristic ( Ik < 500 A)
• Rated uninterrupted current A 6
• Rated short-circuit capacity AC-15 6 A/AC 24 V 6 A/AC 120 V 3 A/AC 230 V
DC-13 2 A/DC 24 V 0.55 A/DC 60 V 0.25 A/DC 125 V
Inputs (binary) 4 inputs supplied internally by the device electronics with DC 24 V and con-
nected to a common potential for acquiring process signals
(e. g. local control station, key switch, limit switch),
freely assignable to control functions
Thermistor motor protection (binary PTC)
• Summation cold resistance k W ˆ1.5
• Response value k W 3.4 ... 3.8
• Return value k W 1.5 ... 1.65
Conductor cross-sections
• Tightening torque nm 0.8 ... 1.2
• Solid mm 2
1 × (0.5 ... 4,0); 2 × (0.5 ... 2.5)
• Finely stranded with end sleeve mm 2 1 × (0.5 ... 2.5); 2 × (0.5 ... 1.5)
• AWG cable AWG 2 x 20 ... 14
Current measuring module
Fixing
• Current setting Ie = 0.3 ... 3 A; 2.4 ... 25 A; 10 ... 100 A
(3UF7 100, 3UF7 101, 3UF7 102)
Snap-on mounting onto 35 mm standard mounting rail or
screw mounting with additional plug-in lugs
• Current setting Ie = 20 ... 200 A (3UF7 103) For snapping on to 35 mm standard mounting rail,
screwing on to mounting plate or
direct attachment to the contactor
• Current setting Ie = 63 ... 630 A (3UF7 104) Screw fixing on to mounting plate or
direct fixing on contactor
System interface For connection to a basic unit
Main circuit
Current setting Ie
A
3UF7 100, 3UF7 101, 3UF7 102
0.3 ... 3; 2.4 ... 25; 10 ... 100
3UF7 103, 3UF7 104
20 ... 200, 63 ... 630
• Rated insulation voltage Ui
(pollution degree 3)
V 690 1000
• Rated impulse withstand voltage Uimp kV 6 8
• Rated frequency Hz 50/60
• Type of current Three-phase current
• Short-circuit Additional short-circuit protection is required in main circuit1)
• Accuracy of current sensing (in th e range of 1 x minimum current set-
ting Iu to 8 x max. current setting Io)
–3 %
Connection for main circuit
Push-through opening (diameter)
• Current setting Ie = 0.3 ... 3 A; 2.4 ... 25 A mm 7.5
• Current setting Ie = 10 ... 100 A mm 14.0
• Current setting Ie = 20 ... 200 A mm 25.0
Busbar connection2)
• Current setting Ie A 20 ... 200 63 ... 630
• Terminal screw M8 x 25 M10 x 30
• Tightening torque nm 10 ... 14 14 ... 24
• Solid with cable lug mm 2
16 ... 953)
50 ... 2404)
• Stranded with cable lug mm 2
25 ... 1203)
70 ... 2404)
• AWG cable AWG 6 ... 3/0 kcmil 1/0 ... 500 kcmil
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Siemens LV 10 News Motor Management · 11/2004 3/15
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
Expansion module (digital module)
Fixing Snap-on mounting onto 35 mm standard mounting rail or
screw mounting with additional plug-in lugs
Display
• Green LED "READY" Continuous light: "Ready"
Flashing: "No connection to the PC"
System interfaces For connecting to a basic unit, another expansion module or an operator
panel
Control circuit
Rated insulation voltage Ui V 300 (at pollution degree 3)
Rated impulse withstand voltage Uimp kV 4
Relay outputs
• Number 2 monostable or bistable relay outputs (depending on the variant)
• Auxiliary contacts of the 2 relay outputs Floating NO contact (NC contact response can be parameterized with inter-
nal signal conditioning), all relay outputs are jointly connected to a common
potential; they can be freely assigned to the control functions (e. g. for line,
star and delta contactors and for signaling the operating status)
• Specified short-circuit protection for auxiliary contacts
(relay outputs)
• Fuse links, Class gL/gA 6 A, quick-acting 10 A (IEC 60947-5-1)
• Miniature circuit-breaker 1.6 A, C characteristic (IEC 60947-5-1)
• Miniature circuit-breaker 6 A, C characteristic ( Ik <500 A)
• Rated uninterrupted current A 6
• Rated short-circuit capacity AC-15 6 A/AC 24 V 6 A/AC 120 V 3 A/AC 230 V
DC-13 2 A/DC 24 V 0.55 A/DC 60 V 0.25 A/DC 125 V
Inputs (binary) 4 externally supplied floating inputs, DC 24 V or AC/DC 110 ... 240 V
depending on the variant; inputs jointly connected to common potential for
sensing process signals (e. g.: local control station, key switch, limit switch),
freely assignable to the control functions
Conductor cross-sections
• Tightening torque nm 0.8 ... 1.2
• Solid mm 2
1 × (0.5 ... 4.0); 2 × (0.5 ... 2.5)
• Finely stranded with end sleeve mm 2
1 × (0.5 ... 2.5); 2 × (0.5 ... 1.5)
• AWG cable AWG 2 x 20 ... 14
Operator panel
Fixing Mounted in a control cabinet door or in a front panel,
IP54 with system interface cover
Display
• Red/green "DEVICE" LED Green: "Ready"
Green flashing: "No connection to the basic unit"
Red: "Function test not OK; device is disabled"
Off: "No control supply voltage"
• Green "BUS" LED Continuous light: "Communication with PLC/PCS"
Flashing: "Baud rate recognized/communicating with PC/PG"
• Red LED "GEN. FAULT" Continuous light/flashing: "Feeder fault", e. g. overload tripping
• Green and yellow LEDs For assigning to any status signals, as required
Keys
• Test/Reset • Resets the device after tripping
• Function test
• Operation of a memory module or addressing plug
• Control keys For controlling the motor feeder, user-assignable
System interface
• Front For plugging in a memory module, an addressing plug or
a PC cable for parameterization
• Rear Connection to the basic unit or to an expansion module
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Siemens LV 10 News Motor Management · 11/20043/16
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
■Dimension drawings
Basic Unit 1, SIMOCODE pro C, 3UF7 000
3UF7 100, 3UF7 101 current measuring module (straight-through
transformer)
Basic Unit 2, SIMOCODE pro V, 3UF7 010
3UF7 102 current measuring module (straight-through transformer)
3UF7 103 current measuring module (straight-through transformer)
8 6
5 3 6
80
106
12
5
4
NSA0_00378
4 5
NSA0_00380a
4 5 4 05
8438
T 1T 3
7 , 5
T 2
80
106
12
5
4 5
1 1 5
5 6 5
4
NSA0_00379
5 5 6 7
9465
1 4
5
NSA0_00381
T 1
T 2
T 3
1 2 0
9 5
79
95
5 1 4 0
78
2 5
NSA0_00382
7
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Siemens LV 10 News Motor Management · 11/2004 3/17
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
3UF7 103 current measuring module (busbar connection)
3UF7 104 current measuring module (busbar connection)
NSA0_00383
1 2 0
9 5
3 7 1 7
9
79
95
119
7 4 7
1 4 0
5
84
1 4 5
57
2 55 0
1 1
9
85
122
147
1 2 5
6
1 4 8
6 0 , 5
60,56
NSA0_00384
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Siemens LV 10 News Motor Management · 11/20043/18
SIRIUS Motor Management and Control Devices
Motor management and control devices
SIMOCODE pro
3
3UF7 200 operator panel 3UF7 3 digital module
■Circuit diagrams
Reversing starter with SIMOCODE pro
Circuit diagrams for additional control functions can be referred to in the SIMOCODE pro system manual
■Further information
System manual
For selection of equipment and for planning, it is recommended
that the 3UF7 970-0AA0.-0 system manual is consulted.
Internet
You can find further information on the Internet at:
http://www.siemens.com/simocode.
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C 2 B 1 B 2
1 31 3 2 1
2 21 4
- S 8 - S 6 - S 7
1 4
B 3
/ 1 . 1
9 1 0 4 5 8
3
- K 2
A 1
A 2
1 2 3- X 2
P E
- A 1
7
/ 1 . 7
B 4
2
- K 1
A 1
A 2/ 1 . 7
2 N
/ 1 . 4
2 N .
/ 1 . 5
- X 1 9
- H 1
- A 3
F a u l t
T E S T /
R E S E T
3 U F 7 2 O p e r a t o r p a n e l3 U F 7 0 B a s i c U n i t
3 / N / P E A C 5 0 H z , 4 0 0 / 2 3 0 V
O N
3 U F 7 1 C u r r e n t
m e a s u r i n g m o d u l e
- A 2
6
O F F O N
O N O N O F F
D E V I C E B U S G E N . F A U L T
A 3 A 4
7
www.dienhathe.vn
www.dienhathe.com
Siemens LV 10 News Motormanagement · 11/2004
SIRIUS Motor Management and Control Devices
Terms and Conditions of Sale and Delivery
Export regulations
■Terms and Conditions of Sale and Delivery
By using this catalog you can acquire hardware and software
products described therein from the Siemens AG subject to the
following terms. Please note! The scope, the quality and the con-
ditions for supplies and services, including software products,
by any Siemens entity having a registered office outside of Ger-
many, shall be subject exclusively to the General Terms and
Conditions of the respective Siemens entity.
for customers with a seat or registered office in the
Federal Republic of Germany
The General Terms of Payment as well as the General Conditions
for the Supply of Products and Services of the Electrical and
Electronics Industry shall apply.
For software products, the General License Conditions for Soft-
ware Products for Automation and Drives for Customers with
Seat or registered Office in Germany shall apply.
for customers with a seat or registered office outside of
Germany
The General Terms of Payment as well as the General Conditions
for Supplies of Siemens, Automation and Drives for Customers
with a Seat or registered Office outside of Germany shall apply.
For software products, the General License Conditions for Soft-
ware Products for Automation and Drives for Customers with
Seat or registered Office outside of Germany shall apply.
General
The prices are in € (Euro) ex works, exclusive packaging.
The sales tax (value added tax) is not included in the prices.
It shall be debited separately at the respective rate according to
the applicable legal regulations.
In addition to the prices of products which include silver and/or
copper, surcharges may be calculated if the respective limits of
the notes are exceeded.
Prices are subject to change without prior notice. We will debit
the prices valid at the time of delivery.
The dimensions are in mm. Illustrations are not binding.
Insofar as there are no remarks on the corresponding pages,
- especially with regard to data, dimensions and weights given -
these are subject to change without prior notice.
Comprehensive Terms and Conditions of Sale and Delivery are
available free of charge from your local Siemens business office
under the following Order Nos.:
• 6ZB5310-0KR30-0BA0
(for customers based in the Federal Republic of Germany)
• 6ZB5310-0KS53-0BA0
(for customers based outside of theFederal Republic of
Germany)or download them from the Internet:
http://www.siemens.com/automation/mall
■Export regulations
The products listed in this catalog / price list may be subject to
European / German and/or US export regulations.
Therefore, any export requiring a license is subject to approval
by the competent authorities.
According to current provisions, the following export regulations
must be observed with respect to the products featured in this
catalog / price list:
Even without a label or with an “AL: N“ or “ECCN: N“, authoriza-
tion may be required due to the final destination and purpose for
which the goods are to be used.
The deciding factors are the AL or ECCN export authorization
indicated on order confirmations, delivery notes and invoices.
Errors excepted and subject to change without prior notice.
A&D/VuL/En 14.11.03
AL Number of the German Export List.
Products marked other than “N“ require an export
license.
In the case of software products, the export des-
ignations of the relevant data medium must also
be generally adhered to.
Goods labeled with an “AL not equal to N“ are
subject to a European or German export authori-
zation when being exported out of the EU.
ECCN Export Control Classification Number.
Products marked other than “N“ are subject to a
reexport license to specific countries.
In the case of software products, the export
designations of the relevant data medium must
also be generally adhered to.
Goods labeled with an “ECCN not equal to N“ are
subject to a US re-export authorization.
Siemens AG
Automation and Drives
Low-Voltage Controls and Distribution
Postfach 48 48
90327 NÜRNBERG
FEDERAL REPUBLIC OF GERMANY
Order No.:
E86060-K1002-A121-A1-7600
KG K 1104 2.0 E 24 En/503007
Printed in the Federal Republic of Germany
www.dienhathe.vn
www.dienhathe.com
Siemens AG
Automation and Drives
Low-Voltage Controls and Distribution
Postfach 4848
90327 NÜRNBERG
FEDERAL REPUBLIC OF GERMANY
www.siemens.com/lowvoltage Order No. E86060-K1002-A121-A1-7600
Token fee 0.00 €
The information provided in this catalog contains descriptions
or characteristics of performance which in case of actual use
do not always apply as described or which may change as a
result of further development of the products. An obligation
to provide the respective characteristics shall only exist if
expressly agreed in the terms of contract. Availability and
technical specifications are subject to change without notice.
www.dienhathe.vn
www.dienhathe.com

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Siemens catalog tong hop 3 uf simocode

  • 2. h Related catalogs Contents Low-Voltage Controlgear for Industry Order No.: E86060-K1002-A101-A4-7600 LV 10 Contactors and contactor assemblies · Semiconductor controlgear, soft starters, controllers · Circuit-breakers · Overload relays · Load feeders · Switch disconnectors and fuses · SIMIREL time, monitoring, coupling relays and converters · Control and signaling devices · BETA electrical installation technology: Selected products · SIGUARD safety systems · SIDAC-T transformers · SIDAC-S power supplies · ALPHA FIX terminal blocks Power Distribution Products and Systems for Power Distribution Order No.: E86060-K1801-A101-A4-7600 LV 30 BETA protect installation equipment · Communication- capable circuit-breakers · Compact circuit-breakers (MCCB) · Open-type circuit-breakers (ACB) · SEN- TRON switch disconnectors and fuse switch disconnec- tors · Switchgear, distribution systems and cabinets Industrial Communication Industrial Communication for Automation and Drives Order No.: E86060-K6710-A101-B4-7600 IK PI Industrial mobile communication · Industrial Ethernet to IEEE 802.3 · PROFIBUS to IEC 61158/EN 50170 · ET 200 distributed I/O · AS-Interface · Remote operation with SINAUT ST7 · Routers · ECOFAST system Sensor Technology Factory Automation Sensors Order No.: E86060-K8310-A101-A1-7600 FS 10 BERO proximity switches · SIGUARD optical safety sen- sors · MOBY identification systems · SIMATIC Machine Vision Automation and Drives The Offline-Mall for A&D Order No.: E86060-D4001-A110-C3-7600 CA 01 All the products from Automation and Drives including the products from the catalogs listed above. A&D Mall Internet: http://www.siemens.de/ automation/mall All the products from Automation and Drives including the products from the catalogs listed above. Registered trademarks Technical Assistance All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners. Further information about low-voltage controlgear is available on the Internet at: http://www.siemens.de/lowvoltage Tel.: +49 (9 11) 8 95 - 59 00 Fax.: +49 (9 11) 8 95 - 59 07 Email: technical-assistance@siemens.com www.dienhathe.vn www.dienhathe.com
  • 3. s The products described in this catalog are also included in the CD-ROM catalog CA 01 Order No.: E86060-D4001-A110-C3-7600 Contact your local Siemens representative for further information © Siemens AG 2004 Controlgear for Industry Catalog LV 10 News Motor Management · 11/2004 Introduction 1 Switching devices: Contactors and contactor assemblies 2 Switching devices: Soft starters, semiconductor switching devices, control devices, AS-Interface 3 Protective devices: Circuit-breakers 4 Protective devices: Overload relays 5 Load feeders 6 Switch disconnectors and fuses 7 SIMIREL time, monitoring, coupling relays and converters 8 Control and signaling devices 9 BETA modular installation devices: Selected products 10 SIGUARD safety systems 11 SIDAC-T transformers 12 SIDAC-S power supplies 13 ALPHA FIX terminal blocks 14 Appendix 15 The products and sys- tems listed in this cata- log are distributed/ manufactured using a certified quality man- agement system which complies with EN ISO 9001 (Certificate Register Nos. can be foundin the appendix of Catalog LV 10 · 2004). The certificates are rec- ognized in all IQ Net countries. www.dienhathe.vn www.dienhathe.com
  • 4. Siemens LV 10 News Motor Management · 11/20042 Delivery times (DT) } Preferred type A 2 working days B 1 week C 3 weeks D 6 weeks X On request Preferred types are available immediately from stock, i.e. are dispatched within 24 hours. Normal quantities of the products are usually deliv- ered within the specified time following receipt of your order at our branch. In exceptional cases, the actual delivery period may differ from that specified. The delivery periods apply up to the ramp at Siemens AG (products ready for dispatch). The transport times depend on the destination and type of shipping. The standard transport time for Germany is 1 day. The delivery times specified here represent the situation in October 2004. They are continuously optimized. Up-to-date information can be found at http://www.siemens.de/automation/mall. Price units (PU) The price unit defines the number of units, sets or meters to which the specified price and weight apply. Packaging size (PS) The packaging size defines the number, e.g. of units, sets or meters, for outer packaging. Only the quantity defined by the packaging size or a multiple thereof can be ordered! For multi-unit packaging and recyclable packaging, see Catalog LV 10 · 2004, Appendix. Price group (PG) Each product is assigned to a price group. Weight The defined weight in kg refers to the price unit (PU). Dimensions All dimensions in mm. Explanations www.dienhathe.vn www.dienhathe.com
  • 5. Siemens LV 10 News Motor Management · 11/2004 3 SIRIUS Motor Management and Control Devices SIMOCODE pro motor management and control devices 3/2 Overview 3/2 Benefits 3/3 Area of application 3/4 Selection and ordering data SIRIUS Motor Management and Control Devices SIMOCODE pro motor management and control devices 3/7 Design 3/10 Function 3/12 Integration 3/13 Technical data 3/16 Dimension drawings 3/18 Circuit diagrams 3/18 Further information Switching Devices: Soft Starters, Semiconductor Switching Devices, Control Devices, AS-I Catalog Technical information www.dienhathe.vn www.dienhathe.com
  • 6. Siemens LV 10 News Motor Management · 11/20043/2 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 ■Overview SIMOCODE pro is a flexible, modular motor management sys- tem for motors with constant speeds in the low-voltage perfor- mance range. It optimizes the connection between I&C and mo- tor feeder, increases plant availability and allows significant savings to be made for startup, operation and maintenance of a system. When SIMOCODE pro is installed in the low-voltage switch- board, it is the intelligent connection between the higher-level automation system and the motor feeder and includes the follow- ing: • Multifunctional, solid-state full motor protection which is inde- pendent of the automation system • Flexible software instead of hardware for the motor control • Detailed operational, service and diagnostics data • Open communication via PROFIBUS DP, the standard for field- bus systems. ■Benefits General customer benefits • Integrating the whole motor feeder into the process control via a bus significantly reduces the wiring outlay between the motor feeder and PLC. • Distribution of the automated processes by means of config- urable control and monitoring functions in the feeder saves re- sources in the automation system and ensures full functionality and protection of the feeder even if the I&C or bus system fails. • The acquisition and monitoring of operational, service and di- agnostics data in the feeder and process control system in- creases system availability as well as maintenance and ser- vice-friendliness. • The high degree of modularity allows users to perfectly imple- ment their plant-specific requirements for each motor feeder. • The SIMOCODE pro system offers functionally graded and space-saving solutions for each customer application. • The replacement of the control circuit hardware with software decreases the number of hardware components and wiring re- quired and in this way limits stock keeping costs and potential wiring errors. • The use of solid-state full motor protection permits better utili- zation of the motors and ensures long-term stability of the trip- ping characteristic and reliable tripping even after years of ser- vice. Multifunctional, solid-state full motor protection for rated motor currents up to 820 A SIMOCODE pro offers comprehensive protection of the motor feeder by means of a combination of different, multi-step and de- layable protection and monitoring functions: • Inverse-time delayed solid-state overload protection (Class 5 ... 40) • Phase failure / unbalance protection • Stall protection • Thermistor motor protection • Earth-fault monitoring • Monitoring of adjustable limit values for the motor current as well as • Monitoring of operating hours, downtime and number of starts etc. 1) For use with SIMOCODE pro V, basic unit 2. Flexible motor control on software basis (instead of comprehensive hardware interlocks) Many predefined motor control functions have already been in- tegrated into SIMOCODE pro, including all necessary logic op- erations and interlocks. • Direct-on-line and reversing starters • Star-delta starters (also with direction reversal) 1) • Two speeds, motors with separate windings (pole-changing switch); also with direction reversal1) • Two speeds, motors with separate Dahlander windings (also with direction reversal)1) • Solenoid valve actuation 1) • Positioner actuation 1) • Soft starter actuation (also with direction reversal) 1) These control functions have been implemented by means of software and can be freely assigned to the inputs and outputs (including PROFIBUS DP). These predefined control functions can also be flexibly adapted to each customer-specific configuration of a motor feeder by means of freely configurable logic modules (truth tables, counters, timers, edge evaluation ...) and with the help of stan- dard functions (power failure monitoring, emergency start, exter- nal faults ...). SIMOCODE pro makes a lot of additional hardware and wiring in the control circuit unnecessary which results in a high level of standardization of the motor feeder in terms of its design and cir- cuit diagrams. Detailed operational, service and diagnostics data SIMOCODE pro makes different operational, service and diag- nostics data available and helps to detect potential faults in time and to prevent them by means of preventative measures. In the event of a malfunction, a fault can be diagnosed, localized and rectified very quickly - there are no or very short downtimes. Operational data • Motor switching status derived from the current flow in the main circuit. • All phase currents • Phase unbalance • Time to trip • Remaining cooling time etc. Service data • Motor operating hours • Motor stop times • Number of motor starts • Number of overload trips • Internal comments stored in the device etc. Diagnostic data • Numerous detailed early warning and fault messages • Internal device fault logging with time stamp etc. Communication SIMOCODE pro is equipped with an integrated PROFIBUS DP interface (SUB-D or terminal connection) and can therefore re- place all individual wiring (including terminal blocks), which would usually be required for exchanging data with the higher- level automation system, with a single 2-wire cable. SIMOCODE pro supports among other things: • Baud rates up to 12 Mbit/s • Automatic baud rate detection • Cyclic services (DPV0) • Acyclic services (DPV1) etc. www.dienhathe.vn www.dienhathe.com
  • 7. Siemens LV 10 News Motor Management · 11/2004 3/3 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 SIMOCODE pro combines all the necessary functions for the motor feeder in a compact system ■Area of application SIMOCODE pro is often used for automated processes where plant downtimes would be very expensive (e. g. steel or cement industry) and where it is important to prevent plant downtimes through detailed operational, service and diagnostics data or to localize the fault very quickly in the event of a malfunction. SIMOCODE pro is modular and space-saving and suited espe- cially for use in motor control centers in the process industry and for power plant technology. Applications Protection and control of motors • In hazardous areas (chemical, oil and gas industry) • With heavy-duty starting (paper, cement and metal industry) • In high-availability plants (chemical, oil, raw material process- ing industry, power plants) Industries Today, SIMOCODE pro is mainly used in the chemical (incl. oil and gas), steel, water, pharmaceutical, cement, and glass in- dustry. It is also used for applications in power plants and large diamond, gold and platinum mines. Based on the experience made with the predecessor system SIMOCODE DP, SIMOCODE pro has been tailored even more specifically to the requirements of these industries. An essential requirement in these industries is the availability of the motors and thus the availability of the whole process. Plant downtimes caused by faults frequently result in high costs. For this reason, it is very im- portant to detect potential faults early on and to initiate targeted countermeasures. SIMOCODE pro offers users an up-to-date motor management system based on years of experience. NSA0_00398 -K1 -K2 L1 L2 L3 -Q1 -K1 -K2 Remote0 3~ M Main circuit Control circuit PROFIBUS DP Current measuring module Basic unit Operator panel SIMOCODE pro Connection cable Protect and monitor (overload, thermistor, earth fault detection ...) Motor control (incl. monitoring + interlocking) Communication (operational, service, diagnostic data + control commands) Automation level www.dienhathe.vn www.dienhathe.com
  • 8. Siemens LV 10 News Motor Management · 11/20043/4 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 * This quantity of a multiple thereof can be ordered. ■Selection and ordering data Version DT Order No. Price € per PU PU (unit, set, m) PS* PG Weight per PU approx. kg Current setting range Overall width A mm SIMOCODE pro (available from 12/2004) 3UF7 000-1A.00-0 3UF7 010-1A.00-0 SIMOCODE pro C, Basic Unit 1, PROFIBUS DP interface, 12 Mbit/s, RS 485 4 I/3 O freely assignable, input for thermistor connection, monostable relay outputs, rated control supply voltage Us: • DC 24 V A 3UF7 000-1AB00-0 1 1 unit 131 0.350 • AC/DC 110 ... 240 V A 3UF7 000-1AU00-0 1 1 unit 131 0.350 SIMOCODE pro V, Basic Unit 2, PROFIBUS DP interface, 12 Mbit/s, RS 485 4 I/3 O freely assignable, input for thermistor connection, monostable relay outputs, rated control supply voltage Us: • DC 24 V A 3UF7 010-1AB00-0 1 1 unit 131 0.350 • AC/DC 110 ... 240 V A 3UF7 010-1AU00-0 1 1 unit 131 0.350 3UF7 100-1AA00-0 Current measuring module Straight-through transformers 0.3 ... 3 45 A 3UF7 100-1AA00-0 1 1 unit 131 0.100 2.4 ... 25 45 A 3UF7 101-1AA00-0 1 1 unit 131 0.150 10 ... 100 55 A 3UF7 102-1AA00-0 1 1 unit 131 0.350 20 ... 200 120 X 3UF7 103-1AA00-0 1 1 unit 131 0.600 Busbar connection 20 ... 200 120 X 3UF7 103-1BA00-0 1 1 unit 131 1.000 63 ... 630 145 X 3UF7 104-1BA00-0 1 1 unit 131 1.750 Operator panel Installation in control cabinet door or front plate, for plugging into basic unit 10 LED for status indication and user-assignable buttons for manual control A 3UF7 200-1AA00-0 1 1 unit 131 0.100 3UF7 300-1AU00-0 Digital module 4 binary inputs and 2 relay outputs, up to 2 digital modules can be connected per Basic Unit 2 Attention: Digital modules can only be used in combination with Basic Unit 2! A 3UF7 3@0-1A@00-0 1 1 unit 131 0.150 Relay outputs monostable 0 bistable 1 Input voltage DC 24 V B AC/DC 110 ... 240 V U www.dienhathe.vn www.dienhathe.com
  • 9. Siemens LV 10 News Motor Management · 11/2004 3/5 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 ■Accessories Version DT Order No. Price € per PU PU (unit, set, m) PS* PG Weight per PU approx. kg Connection cable (available from 12/2004) 3UF7 932-0AA00-0 Connection cable In different lengths for connecting basic unit, current measuring module, operator panel or expansion mod- ules: • Side by side (0.025 m) Important: Only suitable for connecting Basic Unit 2 to its expan- sion modules or for connecting expansion modules to each other; only when the front plates finish at the same height A 3UF7 930-0AA00-0 1 1 unit 131 0.010 • Length 0.1 m A 3UF7 931-0AA00-0 1 1 unit 131 0.010 • Length 0.5 m A 3UF7 932-0AA00-0 1 1 unit 131 0.020 • Length 2.0 m A 3UF7 933-0AA00-0 1 1 unit 131 0.100 PC cable (available from 12/2004) For PC/PG communication with SIMOCODE pro via system interface A 3UF7 940-0AA00-0 1 1 unit 131 0.150 Memory module (available from 12/2004) For parameterizing SIMOCODE pro without a PC/PG via system interface A 3UF7 900-0AA00-0 1 1 unit 131 0.030 Addressing plug (available from 12/2004) For assigning the PROFIBUS addresses without using a PC/PG on a basic unit A 3UF7 910-0AA00-0 1 1 unit 131 0.030 Door adapter (available from 12/2004) For external connection of the system interface outside, for example, a control cabinet A 3UF7 920-0AA00-0 1 1 unit 131 0.030 System manual (available from 12/2004) SIMOCODE pro Token fee Languages: • German A 3UF7 970-0AA01-0 1 1 unit 131 0.850 • English A 3UF7 970-0AA00-0 1 1 unit 131 0.850 PCS 7 function block library for SIMOCODE pro (available from 01/2005) For integrating SIMOCODE pro into the PCS 7 process control system PCS 7 function block library for SIMOCODE pro, V6, comprising: AS modules and faceplates for integrating SIMOCODE pro into the PCS 7 process control system, for PCS 7 Version V6.x, engineering software for one engineering station (single license) including runtime software for execution of the AS module in an automation system (single license), English/German, delivery format: on CD A 3UF7 982-0AA00-0 1 1 unit 131 0.240 AS modules for integrating SIMOCODE pro into the PCS 7 process control system, for PCS 7 Version V6.x, runtime software for execution of the AS module in an automation system (single license), license without software and documentation A 3UF7 982-0AA01-0 1 1 unit 131 0.001 * This quantity of a multiple thereof can be ordered. www.dienhathe.vn www.dienhathe.com
  • 10. Siemens LV 10 News Motor Management · 11/20043/6 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 Version DT Order No. Price € per PU PU (unit, set, m) PS* PG Weight per PU approx. kg SIMOCODE ES (available from 12/2004) Parameterization and service software for SIMOCODE pro Executes on PC/PG under Windows 2000/XP, without PC cable Type of delivery: CD, single license, variants: • SIMOCODE ES Smart, for parameterizing via system interface A 3ZS1 312-1CC10-0YA0 1 1 unit 131 0.230 • SIMOCODE ES Professional, for parameterizing over DPV 1 and system interface, incl. STEP 7 object manager A 3ZS1 312-2CC10-0YA0 1 1 unit 131 0.230 Push-in lugs (available from 12/2004) For screw fixing e.g. on mounting plate, 2 units required per device Can be used with 3UF7 100, 3UF7 101 and 3UF7 102 } 3RB1 900-0B 100 10 units 101 0.100 Can be used for 3UF7 0 and 3UF7 3 } 3RP1 903 1 10 units 101 0.002 * This quantity of a multiple thereof can be ordered. www.dienhathe.vn www.dienhathe.com
  • 11. Siemens LV 10 News Motor Management · 11/2004 3/7 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 ■Configuration General SIMOCODE pro is a modularly constructed motor management system which can be subdivided into two device series with dif- ferent functional scopes: • SIMOCODE pro C and • SIMOCODE pro V. Both device series (systems) are made up of different hardware components (modules): Each system comprises one basic unit as the main component and a separate current measuring module for each feeder. The two modules are connected together electrically through the system interface with a connection cable and can be mounted mechanically connected as a unit (one behind the other) or separately (side by side). The current measuring module must be selected in accordance with the motor current to be moni- tored. As an option, an operator panel can be connected through a second system interface to the basic unit for mounting in the door of the control cabinet. The electrical supply for both the Current measuring module and the operator panel is provided by the basic unit over the connection cable. Apart from the inputs and outputs available on the basic unit, additional inputs/outputs and functions can be added to Basic Unit 2 (SIMOCODE pro V) using optional expansion modules. All modules are interconnected using connection cables. The connection cables are available in a choice of lengths. The max- imum distance between the modules (e.g. between the basic unit and the Current measuring module) is 2 m. The overall length of the connection cables in a system is not permitted to exceed 3 m. SIMOCODE pro is designed for mixed operation In accordance with functional requirements, the two different systems can be used simultaneously without any problems and without any additional outlay in a low-voltage system. SIMOCODE pro C is fully upward compatible to SIMOCODE pro V. The same components are used. The para- meterization of SIMOCODE pro C can be transferred without any problems. Removable terminals and the terminal designations are identical in both systems. SIMOCODE pro C, Basic Unit 1 The compact system for • direct-on-line and reversing starters With up to 4 binary inputs, up to 3 monostable relay outputs and a thermistor connection (binary PTC). Basic Unit 1 is available in two different variants for the following supply voltages: • DC 24 V • AC/DC 110 ... 240 V SIMOCODE pro C, Basic Unit 1 Inputs: • 4 binary inputs, supplied internally with DC 24 V Outputs: • 3 (2+1) monostable relay outputs Thermistor connection for binary PTC PROFIBUS interface: • 9-pin sub D or • terminal connection Connection of supply voltage: • DC 24 V or • AC/DC 110 ... 240 V Test/Reset button 3 LEDs 2 system interfaces for connection • of a current measuring module and • an operator panel Basic Unit 1 is suitable for mounting on standard rails or, with additional plug-in lugs, for fixing to a mounting plate. System SIMOCODE pro C SIMOCODE pro V Modules • Basic Unit 1 • Basic Unit 2 • Current measuring module • Current measuring module • Operator panel (optional) • Operator panel (optional) • Expansion modules (optional) www.dienhathe.vn www.dienhathe.com
  • 12. Siemens LV 10 News Motor Management · 11/20043/8 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 SIMOCODE pro V, Basic Unit 2 The variable system, that offers numerous additional functions in addition to the SIMOCODE pro C functions. Basic Unit 2 sup- ports the following control functions: • Direct-on-line and reversing starters • Star-delta starters (also with direction reversal) • Two speeds, motors with separate windings (pole-changing switch); also with direction reversal • Two speeds, motors with separate Dahlander windings (also with direction reversal) • Solenoid valve actuation • Positioner actuation • Soft starter actuation (also with direction reversal) Basic Unit 2 is equipped with 4 binary inputs, 3 monostable relay outputs and a thermistor connection (binary PTC). The number and type of inputs and outputs can be increased with additional expansion modules. Basic Unit 2 is available in two different variants for the following supply voltages: • DC 24 V • AC/DC 110 ... 240 V SIMOCODE pro V, Basic Unit 2 Inputs: • 4 binary inputs, supplied internally with DC 24 V Outputs: • 3 (2+1) monostable relay outputs Thermistor connection for binary PTC PROFIBUS interface: • 9-pin sub D or • terminal connection Connection of supply voltage: • DC 24 V or • AC/DC 110 ... 240 V Test/Reset button 3 LEDs 2 system interfaces for connection • of a current measuring module, • expansion modules and • an operator panel. Basic Unit 2 is suitable for mounting on standard mounting rails or, with additional plug-in lugs, for fixing to a mounting plate. Current measuring modules/current ranges The current measuring module is selected for each feeder in ac- cordance with the rated motor current to be monitored. Different current measuring modules are therefore available for current ranges from 0.3 to 630 A. The current measuring module is con- nected to the basic unit over a connection cable which also pro- vides the power supply. Current measuring modules up to 100 A are suitable for rail mounting or can be directly fixed to the mounting plate using additional plug-in lugs. The current mea- suring modules up to 200 A can also be mounted on standard rails or they can be directly fixed to the mounting plate using the screws integrated into the housing. For the current measuring module up to 630 A, mounting is only possible using the inte- grated screw mechanisms. Note: Current measuring modules with current settings of up to 100 A can be mechanically connected to the basic unit and mounted as a combined unit (one behind the other). Current measuring modules with higher current settings can only be mounted sep- arately. Current measuring modules for the following current ranges can be offered: • 0.3 ... 3 A, straight-through transformer • 2.4 ... 25 A, straight-through transformer • 10 ... 100 A, straight-through transformer • 20 ... 200 A, straight-through transformer or busbar connection • 63 ... 630 A, busbar connection For motor currents up to 820 A, a current measuring module, e.g. 0.3 ... 3 A , can be used in combination with a 3UF1 8 inter- posing current transformer. www.dienhathe.vn www.dienhathe.com
  • 13. Siemens LV 10 News Motor Management · 11/2004 3/9 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 Operator panel The operator panel is used to control the motor feeder and can replace all conventional pushbuttons and indicator lamps to save space. This means that SIMOCODE pro or the feeder can be operated directly at the control cabinet and that the system interface is connected externally for easier parameterization or diagnosis using a PC/PG, for example. The operator panel is connected to the basic unit over a connec- tion cable from its rear system interface and is supplied electri- cally from the basic unit. The operator panel has 5 freely assignable buttons and a total of 10 LEDs, of which 7 LEDs can be used as required and as- signed to any status signal. A PC/PG can be connected to the front system interface over the PC cable. The operator panel is mounted in the control cabinet door or the front plate of, for example, a withdrawable unit and satisfies IP54 degree of protection with the system interface covered. Operator panel for SIMOCODE pro • 10 LEDs • Labeling strips • Test/Reset button • 4 Control keys • System interface with cover Expansion module for additional binary I/Os With Basic Unit 2 (SIMOCODE pro V), it is possible to expand the number and type of inputs and outputs in order to implement additional functions, for example. Each expansion module has two system interfaces on the front. The expansion module is con- nected through one system interface using a connection cable, for example, on the system interface of Basic Unit 2 and over the second system interface, further expansion modules or the operator panel can be connected. The power supply for the ex- pansion modules is provided by the connection cable through Basic Unit 2. The input circuits of the digital modules are sup- plied from an external power supply. The following digital mod- ules are available for Basic Unit 2: • 4 inputs, supplied externally with DC 24 V and 2 monostable relay outputs • 4 inputs, supplied externally with AC/DC 110 ... 240 V and 2 monostable relay outputs • 4 inputs, supplied externally with DC 24 V and 2 bistable relay outputs • 4 inputs, supplied externally with AC/DC 110 ... 240 V and 2 bistable relay outputs Up to two digital modules can be connected to one Basic Unit 2. All variants can be combined with each other. Digital modules 3UF7 300-1AB00-0 (left) and 3UF7 300-1AU00-0 (right) Note: For the implementation of some motor control functions, in addi- tion to the relay outputs on Basic Unit 2, at least one further dig- ital module is required. Digital modules 3UF7 310-1AB00-0 (left) and 3UF7 310-1AU00-0 (right) 4 binary inputs, externally supplied with • DC 24 V or • AC/DC 110 ... 240 V 2 relay outputs, • monostable or • bistable (the switching status of the relay outputs is also main- tained following failure of the supply voltage on Basic Unit 2) 1 Ready LED 2 system interfaces for connection • to Basic Unit 2 • of expansion modules • of a current measuring module • of an operator panel Safe isolation All circuits in SIMOCODE pro are safely isolated from each other in accordance with IEC 60947-1. That is, they are designed with double creepage and air distances. In the event of a fault, there- fore, no parasitic voltages can be formed in neighboring circuits. The instructions of Test Report No. 2668 must be complied with. www.dienhathe.vn www.dienhathe.com
  • 14. Siemens LV 10 News Motor Management · 11/20043/10 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 ■Function Multifunctional, solid-state full motor protection Inverse-time delayed, solid-state overload protection with ad- justable tripping characteristics (Class 5 – 40) • SIMOCODE pro protects three- phase or AC motors in accor- dance with IEC 60947-4-1 requirements. The tripping class can be adjusted in eight steps from Class 5 to Class 40. In this way, the disconnecting time can be adapted very accurately to the load torque which allows the motor to be utilized more ef- fectively. SIMOCODE pro is equipped with a two-step overload protection with an adjustable and delayable response in the event of an overload alarm or overload tripping operation. In addition, the time until the overload tripping operation is per- formed is calculated and can be made available to the I&C system. After an overload tripping operation, the remaining cooling time can be displayed (characteristics in SIMOCODE pro system manual). Phase failure / unbalance protection • The level of the phase unbalance can be monitored and trans- mitted to the I&C system. If a specified limit value is violated, a defined and delayable response can be initiated. If the phase unbalance is larger than 50 %, the tripping time is also auto- matically reduced in accordance with the overload character- istic since the heat generation of the motors increases in asym- metrical conditions. Stall protection • If the motor current rises above an adjustable blocking thresh- old (current threshold), a defined and delayable response can be configured for SIMOCODE pro. In this case, for example, the motor can be shut down independent of the overload pro- tection. The blocking protection is only enabled after the con- figured class time has elapsed and avoids unnecessarily high thermal and mechanical loads as well as wear of the motor. Thermistor motor protection • This protection function is based on direct temperature mea- surements by means of temperature sensors in the stator wind- ings or in the housing of the motor. These protective functions should be used, in particular, in motors with high operating fre- quencies, heavy-duty starting, intermittent and/or braking op- eration, but also in the case of speeds lower than the rated speed. SIMOCODE pro supports connection and evaluation of several binary PTC sensors connected in series on the basic unit. In addition, the sensor measuring circuit can be monitored for short-circuits and wire breakages. If the temperature of the motor increases beyond a defined limit or if there is a fault in the sensor measuring circuit, a defined response can be con- figured. Earth fault monitoring by means of current measuring module • SIMOCODE pro acquires and monitors all three phase cur- rents. In this way, the motor feeder can be monitored for possi- ble fault currents or ground faults with the help of internal cal- culations. Internal earth fault monitoring is only available for motors with three-phase connections in directly grounded net- works or in networks grounded with low impedance. A defined and delayable response can be configured if a ground fault is detected. Monitoring of adjustable limit values for the motor current • Current limit value monitoring is used for process monitoring in- dependent of overload protection. Violation of a current limit value below the overload threshold can be an indication for a dirty filter in a pump or for an increasingly sluggish motor bear- ing, for example. Violation of the lower current limit value can be a first indication of a worn drive belt. SIMOCODE pro sup- ports two-step monitoring of the motor current for freely select- able upper and lower current limit values. The response of SIMOCODE pro can be freely configured and delayed if it reaches an alarm or tripping threshold. Monitoring of operating hours, downtime and number of starts • In order to prevent plant downtime caused by motor failure due to excessive motor operating times (wear) or excessive motor downtimes, SIMOCODE pro can monitor the service hours and downtime of a motor. When an adjustable limit value is violated, a message or alarm can be generated which can indicate that the corresponding motor must be serviced or replaced. After the motor has been replaced, the operating hours and down- times can be reset, for example. • To avoid excessive thermal loads and early wear of the motor, it is possible to limit the number of motor startups for a specifi- able period. Alarms can indicate that only a small number of possible starts remain. 1) For use with SIMOCODE pro V, basic unit 2. www.dienhathe.vn www.dienhathe.com
  • 15. Siemens LV 10 News Motor Management · 11/2004 3/11 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 Flexible motor control implemented with software Many typical motor control functions have been predefined in SIMOCODE pro and are available for use: • Direct-on-line and reversing starters • Star-delta starters (also with direction reversal) 1) • Two speeds, motors with separate windings (pole-changing switch); also with direction reversal1) • Two speeds, motors with separate Dahlander windings (also with direction reversal)1) • Solenoid valve actuation 1) • Positioner actuation 1) • Soft starter actuation (also with direction reversal) 1) These control programs already include all the software inter- locks and logic operations required for operation of the required motor functions. It is also monitored whether the current checkback of the motor feeder corresponds with the control command. If not, SIMOCODE pro opens the motor contactor and generates an alarm indication. Motor control can be switched over or carried out simultaneously from several control stations, e.g.: • From the I&C system via PROFIBUS DP • From a PC/PG via PROFIBUS DP • From the control cabinet door via the operator panel • From a PC/PG on the system interface via SIMOCODE pro • From a local control station on the motor. In this case, the but- tons, switches and indicator lights are connected to the inputs and outputs of SIMOCODE pro. Regardless of whether a control command is sent to SIMOCODE pro via PROFIBUS DP using the operator panel or via the buttons connected to the binary SIMOCODE pro inputs, SIMOCODE pro can execute these control commands simulta- neously or in accordance with the enabled commands defined on configuration. These predefined control functions can also be flexibly adapted to each customer-specific configuration of a motor feeder by means of freely configurable logic modules (truth tables, counters, timers, edge evaluation ...). In addition, special standard functions are stored in SIMOCODE pro which can also be used to extend the protection and control functions, e. g.: • Power failure monitoring 1) for automatic, time-staggered restart of motors following a network failure e.g. with the help of a sep- arate voltage relay (voltage controller). • Fault signaling modules for external faults with or without man- ual or automatic acknowledgement for generating internal messages or for tripping SIMOCODE pro in response to freely definable events (e. g. speed controller has been activated). Designations/names can also be assigned to the external faults which are stored in the device and which are therefore also available to the I&C system. • Emergency start function and reset of the thermal memory of SIMOCODE pro after tripping i.e. immediate restart is possible (important, for example, for pumps used to extinguish fires). • Test function for the load feeder circuit when the main circuit- breaker is open to test the control circuit when the main circuit is de-energized. 1) For use with SIMOCODE pro V, basic unit 2. Detailed operational, service and diagnostics data SIMOCODE pro provides a variety of operating, service and di- agnostic data, such as Operating data • The switching state of the motor (On, Off, clockwise, counter- clockwise, fast, slow) derived from the current flow in main cir- cuit • Current in phase 1, 2, 3 and maximum current in % of the current setting • Phase unbalance in % • Time to trip in s • Temperature rise for motor model in % • Remaining cooling time of the motor in s etc. Service data • Motor operating hours (can be reset) • Motor stop times (can be reset) • Number of motor starts (can be reset) • Number of remaining permissible motor starts • Number of overload trips (can be reset) • Internal comments (stored in the device for each feeder e. g. notes for maintenance events etc.) Diagnostic data • Numerous detailed early warning and fault messages (can also be used for further processing in the device or I&C system) • Internal device fault logging with time stamp • Value of the previous tripping current • Checkback error (e. g. no current flow in the main circuit follow- ing ON control command) etc. Autonomous operation An essential feature of SIMOCODE pro is independent execu- tion of all protection and control functions even if communication with the I&C system breaks down. If the bus or automation sys- tem fails, the full functionality of the feeder is ensured or a pre- defined response can be initiated e.g. the feeder can be shut down in a controlled manner or certain configured control mech- anisms can be performed (e. g. the direction of rotation can be reversed). www.dienhathe.vn www.dienhathe.com
  • 16. Siemens LV 10 News Motor Management · 11/20043/12 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 ■Integration General In addition to device function and hardware design, a great deal of emphasis is placed on the case of communication-capable controlgear on the user-friendliness of the configuration software and the ability of the system to be integrated easily into various different system configurations and process automation sys- tems. For this reason, the SIMOCODE pro system provides suit- able software tools for consistent, time-saving parameterization, configuring and diagnostics: • SIMOCODE ES for "totally integrated" commissioning and ser- vice • OM SIMOCODE pro object manager for "totally integrated" into SIMATIC S7 • PCS 7 function block library SIMOCODE pro for "totally inte- grated" into PCS 7 SIMOCODE ES The parameterization software for SIMOCODE pro can be run on a PC/PG under Windows 2000 or Windows XP. It is available in two functionally graded versions: • SIMOCODE ES Smart, for direct connection to SIMOCODE pro via the system interface on the device (point-to-point) • SIMOCODE ES Professional, for connection to one or several devices via PROFIBUS DP or point-to-point via the system in- terface With SIMOCODE ES, the motor management system SIMOCODE pro provides a user-friendly and clear user interface with which to configure, operate, monitor and test SIMOCODE pro in the field or from a central location. By display- ing all operating, service and diagnostics data, SIMOCODE ES supplies important information on whether maintenance work is required or, in the event of a fault, helps to prevent faults or to lo- calize and rectify them quickly once they have occurred. Unnecessary plant downtimes can be prevented by changing parameters online (even during operation). The flexible printing function integrated into SIMOCODE ES allows comprehensive documentation of all parameters or partial documentation of se- lected or changed parameters. OM SIMOCODE pro object manager (as part of SIMOCODE ES Professional) The object manager OM SIMOCODE pro is a standard compo- nent of SIMOCODE ES Professional. In contrast to a conven- tional GSD file, it enables SIMOCODE ES to be integrated into STEP 7 for convenient device parameterization. By installing SIMOCODE ES Professional and OM SIMOCODE pro on a PC/PG, which is used to configure the hardware of the SIMATIC S7, SIMOCODE ES Professional can be called directly from the hardware configuration. This allows easy and consistent S7 configuration. PCS 7 function block library for SIMOCODE pro The SIMOCODE pro PCS 7 function block library can be used for simple and easy integration of SIMOCODE pro into the SIMATIC PCS 7 V6 process control system. The SIMOCODE pro PCS 7 function block library contains the diagnostic and driver blocks corresponding with the diagnostic and driver concept of SIMATIC PCS 7 as well as the elements (symbols and faceplate) required for operator control and process monitoring. The appli- cation is integrated by graphic interconnection using the CFC Editor. The technological and signal processing functions of the SIMOCODE pro PCS 7 function block library are based on the SIMATIC PCS 7 standard libraries (driver blocks, technological blocks) and are optimally tailored to SIMOCODE pro. Users who previously configured motor feeder circuits using conventional technology by means of signal blocks and motor or valve blocks, can now easily switch to the SIMOCODE pro PCS 7 function block library. The SIMOCODE pro PCS 7 function block library supplied on CD-ROM allows the user to run the required engineering soft- ware on the engineering station (single license) including the runtime software for executing the AS blocks in an automation system (single license). If the AS blocks are to be used in addi- tional automation systems, the corresponding number of runtime licenses are required which are supplied without a data carrier. System manual for SIMOCODE pro The SIMOCODE pro system manual describes the motor man- agement system and its functions in detail. It contains informa- tion about configuration and commissioning as well as servicing and maintenance. A typical example of a reversing starter appli- cation is used to teach the user quickly and practically how to use the system. In addition to help on how to identify and rectify faults in the event of a malfunction, the manual also contains special information for servicing and maintenance. Furthermore, the manual contains circuit diagrams, dimension drawings and technical data of the system components as con- figuring aids. www.dienhathe.vn www.dienhathe.com
  • 17. Siemens LV 10 News Motor Management · 11/2004 3/13 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 ■Technical data General data applicable to the basic units, current measuring modules, expansion modules and operator panel Permissible ambient temperature • During operation °C -25 ... +60 • Storage and transport °C -40 ... +80 Installation altitude above sea level m ˆ2000 • Permissible ambient temperature max. +50 °C (no safe isolation) m ˆ3000 • Permissible ambient temperature max. +40 °C (no safe isolation) m ˆ4000 Degree of protection (to IEC 60529) • All components, (except for current measuring modules for rail mounting, operator panel and door adapter) IP20 • Current measuring module for rail mounting IP00 • Operator panel (front) and door adapter (front) with cover IP54 Shock resistance (sine pulse) g/ms 15/11 Mounting position As required Frequency Hz 50/60 –5 % Electromagnetic compatibility acc. to IEC 60947-1 (corresponds to degree of severity 3) • Line-induced interference, burst to IEC 61000-4-4 2 kV (power ports) 1 kV (signal ports) • Line-induced interference, surge to IEC 61000-4-5 2 kV (line to ground) 1 kV (line to line) • Electrostatic discharge, ESD to IEC 61000-4-2 8 kV (air discharge) 6 kV (contact discharge) • Field-related interference to IEC 61000-4-3 10 V/m EMC/emission acc. to IEC 60947-1 • Line-conducted and radiated interference emission EN 55011/ EN 55022 (CISPR 11/CISPR 22) (corresp. to degree of severity A) Safe isolation to IEC 60947-1 All circuits in SIMOCODE pro are safely isolated from each other in accor- dance with IEC 60947-1, they are designed with doubled creepage paths and clearances The instructions of Test Report No. 2668 "Safe isolation" must be complied with. Basic units Fixing Snap-on mounting onto 35 mm standard mounting rail or screw mounting with additional plug-in lugs Display • Red/green "DEVICE" LED Green: "Ready" Red: "Function test not OK; device is disabled" Off: "No control supply voltage" • Green "BUS" LED Continuous light: "Communication with PLC/PCS" Flashing: "Baud rate recognized/communicating with PC/PG" • Red LED "GEN. FAULT" Continuous light/flashing: "Feeder fault", e. g. overload tripping Test/Reset button • Resets the device after tripping • Function test • Operation of a memory module or addressing plug System interface • Front Connection of an operator panel or expansion modules; the memory mod- ule, addressing plug or a PC cable can also be connected to the system interface for parameterizing • Bottom Connection of a current measuring module PROFIBUS DP interface Connection of the PROFIBUS DP cable over terminals or over a 9-pin sub D female connector www.dienhathe.vn www.dienhathe.com
  • 18. Siemens LV 10 News Motor Management · 11/20043/14 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 1) For further details, visit http://www.siemens.com/simocode. 2) Screw connection is possible using a suitable 3RT19 ... box terminal. 3) When connection cable lugs to DIN 46235, use 3RT19 56-4EA1 terminal cover for conductor cross-sections from 95 mm2 to ensure phase spacing. 4) When connection cable lugs to DIN 46234 for conductor cross-sections from 240 mm2 as well as DIN 46235 for conductor cross-sections from 185 mm2, use 3RT19 66-4EA1 terminal cover to ensure phase spacing. Control circuit Rated control supply voltage Us (acc. to EN 61131-2) AC/DC 110 ... 240 V; 50/60 Hz DC 24 V Operating range 0.85 ... 1.1 x Us 0.8 ... 1.2 x Us Power consumption • Basic Unit 1 (3UF7 000) 7 VA 5 W • Basic Unit 2 (3UF7 010) incl. two expansion modules connected to Basic Unit 2 10 VA 7 W Rated insulation voltage Ui V 300 (at pollution degree 3) Rated impulse withstand voltage Uimp kV 4 Relay outputs • Number 3 monostable relay outputs • Auxiliary contacts of the 3 relay outputs Floating NO contact (NC contact response can be parameterized with inter- nal signal conditioning), 2 relay outputs are jointly and 1 relay output is sepa- rately connected to a common potential; they can be freely assigned to the control functions (e. g. for line, star and delta contactors and for signaling the operating status) • Specified short-circuit protection for auxiliary contacts (relay outputs) • Fuse links, Class gL/gA 6 A, quick-acting 10 A (IEC 60947-5-1) • Miniature circuit-breaker 1.6 A, C characteristic (IEC 60947-5-1) • Miniature circuit-breaker 6 A, C characteristic ( Ik < 500 A) • Rated uninterrupted current A 6 • Rated short-circuit capacity AC-15 6 A/AC 24 V 6 A/AC 120 V 3 A/AC 230 V DC-13 2 A/DC 24 V 0.55 A/DC 60 V 0.25 A/DC 125 V Inputs (binary) 4 inputs supplied internally by the device electronics with DC 24 V and con- nected to a common potential for acquiring process signals (e. g. local control station, key switch, limit switch), freely assignable to control functions Thermistor motor protection (binary PTC) • Summation cold resistance k W ˆ1.5 • Response value k W 3.4 ... 3.8 • Return value k W 1.5 ... 1.65 Conductor cross-sections • Tightening torque nm 0.8 ... 1.2 • Solid mm 2 1 × (0.5 ... 4,0); 2 × (0.5 ... 2.5) • Finely stranded with end sleeve mm 2 1 × (0.5 ... 2.5); 2 × (0.5 ... 1.5) • AWG cable AWG 2 x 20 ... 14 Current measuring module Fixing • Current setting Ie = 0.3 ... 3 A; 2.4 ... 25 A; 10 ... 100 A (3UF7 100, 3UF7 101, 3UF7 102) Snap-on mounting onto 35 mm standard mounting rail or screw mounting with additional plug-in lugs • Current setting Ie = 20 ... 200 A (3UF7 103) For snapping on to 35 mm standard mounting rail, screwing on to mounting plate or direct attachment to the contactor • Current setting Ie = 63 ... 630 A (3UF7 104) Screw fixing on to mounting plate or direct fixing on contactor System interface For connection to a basic unit Main circuit Current setting Ie A 3UF7 100, 3UF7 101, 3UF7 102 0.3 ... 3; 2.4 ... 25; 10 ... 100 3UF7 103, 3UF7 104 20 ... 200, 63 ... 630 • Rated insulation voltage Ui (pollution degree 3) V 690 1000 • Rated impulse withstand voltage Uimp kV 6 8 • Rated frequency Hz 50/60 • Type of current Three-phase current • Short-circuit Additional short-circuit protection is required in main circuit1) • Accuracy of current sensing (in th e range of 1 x minimum current set- ting Iu to 8 x max. current setting Io) –3 % Connection for main circuit Push-through opening (diameter) • Current setting Ie = 0.3 ... 3 A; 2.4 ... 25 A mm 7.5 • Current setting Ie = 10 ... 100 A mm 14.0 • Current setting Ie = 20 ... 200 A mm 25.0 Busbar connection2) • Current setting Ie A 20 ... 200 63 ... 630 • Terminal screw M8 x 25 M10 x 30 • Tightening torque nm 10 ... 14 14 ... 24 • Solid with cable lug mm 2 16 ... 953) 50 ... 2404) • Stranded with cable lug mm 2 25 ... 1203) 70 ... 2404) • AWG cable AWG 6 ... 3/0 kcmil 1/0 ... 500 kcmil www.dienhathe.vn www.dienhathe.com
  • 19. Siemens LV 10 News Motor Management · 11/2004 3/15 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 Expansion module (digital module) Fixing Snap-on mounting onto 35 mm standard mounting rail or screw mounting with additional plug-in lugs Display • Green LED "READY" Continuous light: "Ready" Flashing: "No connection to the PC" System interfaces For connecting to a basic unit, another expansion module or an operator panel Control circuit Rated insulation voltage Ui V 300 (at pollution degree 3) Rated impulse withstand voltage Uimp kV 4 Relay outputs • Number 2 monostable or bistable relay outputs (depending on the variant) • Auxiliary contacts of the 2 relay outputs Floating NO contact (NC contact response can be parameterized with inter- nal signal conditioning), all relay outputs are jointly connected to a common potential; they can be freely assigned to the control functions (e. g. for line, star and delta contactors and for signaling the operating status) • Specified short-circuit protection for auxiliary contacts (relay outputs) • Fuse links, Class gL/gA 6 A, quick-acting 10 A (IEC 60947-5-1) • Miniature circuit-breaker 1.6 A, C characteristic (IEC 60947-5-1) • Miniature circuit-breaker 6 A, C characteristic ( Ik <500 A) • Rated uninterrupted current A 6 • Rated short-circuit capacity AC-15 6 A/AC 24 V 6 A/AC 120 V 3 A/AC 230 V DC-13 2 A/DC 24 V 0.55 A/DC 60 V 0.25 A/DC 125 V Inputs (binary) 4 externally supplied floating inputs, DC 24 V or AC/DC 110 ... 240 V depending on the variant; inputs jointly connected to common potential for sensing process signals (e. g.: local control station, key switch, limit switch), freely assignable to the control functions Conductor cross-sections • Tightening torque nm 0.8 ... 1.2 • Solid mm 2 1 × (0.5 ... 4.0); 2 × (0.5 ... 2.5) • Finely stranded with end sleeve mm 2 1 × (0.5 ... 2.5); 2 × (0.5 ... 1.5) • AWG cable AWG 2 x 20 ... 14 Operator panel Fixing Mounted in a control cabinet door or in a front panel, IP54 with system interface cover Display • Red/green "DEVICE" LED Green: "Ready" Green flashing: "No connection to the basic unit" Red: "Function test not OK; device is disabled" Off: "No control supply voltage" • Green "BUS" LED Continuous light: "Communication with PLC/PCS" Flashing: "Baud rate recognized/communicating with PC/PG" • Red LED "GEN. FAULT" Continuous light/flashing: "Feeder fault", e. g. overload tripping • Green and yellow LEDs For assigning to any status signals, as required Keys • Test/Reset • Resets the device after tripping • Function test • Operation of a memory module or addressing plug • Control keys For controlling the motor feeder, user-assignable System interface • Front For plugging in a memory module, an addressing plug or a PC cable for parameterization • Rear Connection to the basic unit or to an expansion module www.dienhathe.vn www.dienhathe.com
  • 20. Siemens LV 10 News Motor Management · 11/20043/16 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 ■Dimension drawings Basic Unit 1, SIMOCODE pro C, 3UF7 000 3UF7 100, 3UF7 101 current measuring module (straight-through transformer) Basic Unit 2, SIMOCODE pro V, 3UF7 010 3UF7 102 current measuring module (straight-through transformer) 3UF7 103 current measuring module (straight-through transformer) 8 6 5 3 6 80 106 12 5 4 NSA0_00378 4 5 NSA0_00380a 4 5 4 05 8438 T 1T 3 7 , 5 T 2 80 106 12 5 4 5 1 1 5 5 6 5 4 NSA0_00379 5 5 6 7 9465 1 4 5 NSA0_00381 T 1 T 2 T 3 1 2 0 9 5 79 95 5 1 4 0 78 2 5 NSA0_00382 7 www.dienhathe.vn www.dienhathe.com
  • 21. Siemens LV 10 News Motor Management · 11/2004 3/17 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 3UF7 103 current measuring module (busbar connection) 3UF7 104 current measuring module (busbar connection) NSA0_00383 1 2 0 9 5 3 7 1 7 9 79 95 119 7 4 7 1 4 0 5 84 1 4 5 57 2 55 0 1 1 9 85 122 147 1 2 5 6 1 4 8 6 0 , 5 60,56 NSA0_00384 www.dienhathe.vn www.dienhathe.com
  • 22. Siemens LV 10 News Motor Management · 11/20043/18 SIRIUS Motor Management and Control Devices Motor management and control devices SIMOCODE pro 3 3UF7 200 operator panel 3UF7 3 digital module ■Circuit diagrams Reversing starter with SIMOCODE pro Circuit diagrams for additional control functions can be referred to in the SIMOCODE pro system manual ■Further information System manual For selection of equipment and for planning, it is recommended that the 3UF7 970-0AA0.-0 system manual is consulted. Internet You can find further information on the Internet at: http://www.siemens.com/simocode. 29 8 2 9 79 6 36 N S A 0 _ 0 0 3 8 5 1 1 55 4 1068 92 2 2 , 5 N S A 0 _ 0 0 3 8 6 3 A C 2 L 1 2 N A B - Q 1 1 1 1 2 N S A 0 _ 0 0 3 9 9 U V W - M 1 A 1 A 2 S P E / P E 5 - K 1 - K 2 2 6 1 4 3 2 1 4 3 6 5 15 3 1 L 1 1 N P E L 1 L 2 L 3 N P E M 1 2 3 6 4 2 - X 1 - Q 1 / 1 . 6 / 1 . 4 / 1 . 4 C 5 C 6 A 5 - X 1 9 A 1 A 2 I > - F 1 1 D 1 / 1 . 8 1 2 D 2 / 1 . 3 2 N / 1 . 3 2 N T 2 1T 1 C 2 B 1 B 2 1 31 3 2 1 2 21 4 - S 8 - S 6 - S 7 1 4 B 3 / 1 . 1 9 1 0 4 5 8 3 - K 2 A 1 A 2 1 2 3- X 2 P E - A 1 7 / 1 . 7 B 4 2 - K 1 A 1 A 2/ 1 . 7 2 N / 1 . 4 2 N . / 1 . 5 - X 1 9 - H 1 - A 3 F a u l t T E S T / R E S E T 3 U F 7 2 O p e r a t o r p a n e l3 U F 7 0 B a s i c U n i t 3 / N / P E A C 5 0 H z , 4 0 0 / 2 3 0 V O N 3 U F 7 1 C u r r e n t m e a s u r i n g m o d u l e - A 2 6 O F F O N O N O N O F F D E V I C E B U S G E N . F A U L T A 3 A 4 7 www.dienhathe.vn www.dienhathe.com
  • 23. Siemens LV 10 News Motormanagement · 11/2004 SIRIUS Motor Management and Control Devices Terms and Conditions of Sale and Delivery Export regulations ■Terms and Conditions of Sale and Delivery By using this catalog you can acquire hardware and software products described therein from the Siemens AG subject to the following terms. Please note! The scope, the quality and the con- ditions for supplies and services, including software products, by any Siemens entity having a registered office outside of Ger- many, shall be subject exclusively to the General Terms and Conditions of the respective Siemens entity. for customers with a seat or registered office in the Federal Republic of Germany The General Terms of Payment as well as the General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry shall apply. For software products, the General License Conditions for Soft- ware Products for Automation and Drives for Customers with Seat or registered Office in Germany shall apply. for customers with a seat or registered office outside of Germany The General Terms of Payment as well as the General Conditions for Supplies of Siemens, Automation and Drives for Customers with a Seat or registered Office outside of Germany shall apply. For software products, the General License Conditions for Soft- ware Products for Automation and Drives for Customers with Seat or registered Office outside of Germany shall apply. General The prices are in € (Euro) ex works, exclusive packaging. The sales tax (value added tax) is not included in the prices. It shall be debited separately at the respective rate according to the applicable legal regulations. In addition to the prices of products which include silver and/or copper, surcharges may be calculated if the respective limits of the notes are exceeded. Prices are subject to change without prior notice. We will debit the prices valid at the time of delivery. The dimensions are in mm. Illustrations are not binding. Insofar as there are no remarks on the corresponding pages, - especially with regard to data, dimensions and weights given - these are subject to change without prior notice. Comprehensive Terms and Conditions of Sale and Delivery are available free of charge from your local Siemens business office under the following Order Nos.: • 6ZB5310-0KR30-0BA0 (for customers based in the Federal Republic of Germany) • 6ZB5310-0KS53-0BA0 (for customers based outside of theFederal Republic of Germany)or download them from the Internet: http://www.siemens.com/automation/mall ■Export regulations The products listed in this catalog / price list may be subject to European / German and/or US export regulations. Therefore, any export requiring a license is subject to approval by the competent authorities. According to current provisions, the following export regulations must be observed with respect to the products featured in this catalog / price list: Even without a label or with an “AL: N“ or “ECCN: N“, authoriza- tion may be required due to the final destination and purpose for which the goods are to be used. The deciding factors are the AL or ECCN export authorization indicated on order confirmations, delivery notes and invoices. Errors excepted and subject to change without prior notice. A&D/VuL/En 14.11.03 AL Number of the German Export List. Products marked other than “N“ require an export license. In the case of software products, the export des- ignations of the relevant data medium must also be generally adhered to. Goods labeled with an “AL not equal to N“ are subject to a European or German export authori- zation when being exported out of the EU. ECCN Export Control Classification Number. Products marked other than “N“ are subject to a reexport license to specific countries. In the case of software products, the export designations of the relevant data medium must also be generally adhered to. Goods labeled with an “ECCN not equal to N“ are subject to a US re-export authorization. Siemens AG Automation and Drives Low-Voltage Controls and Distribution Postfach 48 48 90327 NÜRNBERG FEDERAL REPUBLIC OF GERMANY Order No.: E86060-K1002-A121-A1-7600 KG K 1104 2.0 E 24 En/503007 Printed in the Federal Republic of Germany www.dienhathe.vn www.dienhathe.com
  • 24. Siemens AG Automation and Drives Low-Voltage Controls and Distribution Postfach 4848 90327 NÜRNBERG FEDERAL REPUBLIC OF GERMANY www.siemens.com/lowvoltage Order No. E86060-K1002-A121-A1-7600 Token fee 0.00 € The information provided in this catalog contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. www.dienhathe.vn www.dienhathe.com