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S&OPprocess in practice
19 October2012, Supply Chain
2 S&OP at Sky Germany 19 October
Agenda
1 General information on Sky Deutschland
2 Sky Supply Chain
3 Receiver Procurement
4 S&OP Process at Sky
5 Case Study – Avoidance of stock out
6 Lessons learned
3 S&OP at Sky Germany 19 October
Agenda
1 General information on Sky Deutschland
2 Sky Supply Chain
3 Receiver Procurement
4 S&OP Process at Sky
5 Case Study – Avoidance of stock out
6 Lessons learned
4 S&OP at Sky Germany 19 October
Sky Germany is the Pay TV leader in Germany & Austria
• 3,132m subscribers (Q2 2012)
• Exclusive broadcasting rights: live football, live sports, films and
the best entertainment
• More than 70 channels
• Market-leading HDoffering with 58 HDchannels, expanding to
more than 60 in 2012
• Differentiation through innovation: Sky+, Sky Go, Sky Anytime,
Sky Guide, Sky 3D
• Sky content available via satellite, cable, internet and mobile
devices with access to almost every household in Germany and
Austria
1
5 S&OP at Sky Germany 19 October
Sky is constantly growing with a 1st
positive Ebitda in Q2 20121
294,0 303,6
282,2
Q2 2012
299,7
Q2 2009 Q2 2011Q2 2010
-47,4
Q2 2011Q2 2010
23,0
-23,4
Q2 2009
-63,4
Q2 2012
Q2 2012
326,7
Q2 2011
276,3
Q2 2010
235,8
Q2 2009
230,6
Revenues in
€m
Costs in €m
Ebitda in €m
6 S&OP at Sky Germany 19 October
Sky customer base is constantly increasing based on accelerating
Sky+ levels and decreasing churn rates from 21 % to currently 10 %1
40
0
5
10
15
20600
500
400
300
200
100
0
Q2 12
584
Q2 11
116
Q2 10
5
Q2 09
19
109
16
21
0
5
10
15
20
2525
20
15
10
5
0
Q2 12
12
Q2 11
12
Q2 10
20
Q2 09
22
Sky+ Customerin kSky+ penetration in %
Churn rate in kChurn rate in %
Customer
base in k
Q2 12
3.132
Q2 11
2.759
Q2 10
2.476
Q2 09
2.364
7 S&OP at Sky Germany 19 October
Agenda
1 General information on Sky Deutschland
2 Sky Supply Chain
3 Receiver Procurement
4 S&OP Process at Sky
5 Case Study – Avoidance of stock out
6 Lessons learned
8 S&OP at Sky Germany 19 October
The Sky Supply Chain responsibilities are built on the SCOR process
Text
PLAN &
CONTROL
SOURCE MAKE DELIVER
RETURN &
REPAIRENABLE &
MONITOR
SERVICE
Process & IT unit
focusing on all
hardware related
processes
2
9 S&OP at Sky Germany 19 October
Supply Chain Organization with strong focus on SCOR process
Supply Chain
Supply Chain
Management
Supply Chain
Services
Field Service
Strategic
Sourcing
Supply & Demand
Management
3rd
Party
Management
Performance
Management
S & OP
Budget & Cost
Management
Material
Planning
Material
Planning
2
S & OP
Budget & Cost
Management
10 S&OP at Sky Germany 19 October
Agenda
1 General information on Sky Deutschland
2 Sky Supply Chain
3 ReceiverProcurement
4 S&OP Process at Sky
5 Case Study – Avoidance of stock out
6 Lessons learned
11 S&OP at Sky Germany 19 October
Sky is currently buying three different hardware types
HD Standard
Zapper Box
External hard drive for
Premium Sky+ Product
HD Zapper Box with
internal hard drive for
Premium Sky+ Product
3
12 S&OP at Sky Germany 19 October
Sky provides two different product types
HD standard
product
Premium Sky+ Product
3
13 S&OP at Sky Germany 19 October
Sky is buying standard receiver on dual sourcing strategy, but premium
Sky+ product on single sourcing
separated into
external HDD &
receiver with internal
in ‘000
3
Standard Zapper 398
228
391
Total devices
PremiumSky+
789
424196
822 391 1.213
Supplier1 Supplier2
14 S&OP at Sky Germany 19 October
Sky is buying all his hardware from 2 supplier in Asia with a 28 weeks
leadtime
3
Supplier 2
Supplier 1
15 S&OP at Sky Germany 19 October
Agenda
1 General information on Sky Deutschland
2 Sky Supply Chain
3 Receiver Procurement
4 S&OPProcess at Sky
5 Case Study – Avoidance of stock out
6 Lessons learned
16 S&OP at Sky Germany 19 October
Sky shipped in 2011 more than 1.2 million receiver to customers.
Nearly 50% of receiver shipments in 2011 are related to existing
customers
2
255345
666Sales
CRM
176490
600
Total Needs 1.266835 431
Standard Zapper Sky+
‘000
17 S&OP at Sky Germany 19 October
Sky is buying more than 1.3m receivers. More than 10% of our needs
are provided by repair process (customer returns)2
131 21
Deliveries 1.225801 424
Total Inbound
OK Receiver
1.377932 445
Repair 152
Standard Zapper Sky+
‘000
18 S&OP at Sky Germany 19 October
Operational Planning @Sky happens daily on a weekly basis with input
of internal & external partners2
Input Sales
•Daily adjustments
•Weekly periods
Input CRM
•Daily adjustments
•Weekly periods
12 month RFC
Reach
planning
Input Supplier
•Delivery issues
•Airfreight/ Sea freight
Input Finance
• Cash phasing
• Capex/ Opex FC
Input Supply Chain
•Swaps/ Returns
•Warehouse capacity
Input Technology
• Software Updates
• Defect reasons
19 S&OP at Sky Germany 19 October
Logistics Jour
Fixe
Operational
S&OP
Tactical S&OP
Strategic S&OP
The monthly S&OP process @ Sky includes every management level & plann
horizon
Planning horizon
Focus on
Org level
Timeline
1 – 10 weeks 3 – 8 months 3 – 8 months 3 – 18 months
Short-termplanning Mid-termalignment
- Review of mid-termplans
- Cash & STBinbound
plans
- Purchasing req.
- Product roadmap
- Strategic initiatives
- Cash & STBinbound
plans
- Purchasing plans
Operational Head of /Director Director/VP SVP/Board
1st CW/monthBi-weekly 2nd CW/month 3rd CW/month
Information – Guidance – Decisions
Current Plans – Information Requests – Decision Proposals
Participants
- Sales D/AT
- CRM
- Technology
- Controlling /Accounting
- Supply Chain
- Sales D/AT
- CRM
- Controlling /Accounting
- Supply Chain
- Sales D/AT
- CRM
- Controlling
- Business Planning (tbd)
- Supply Chain
- CFO
- CEO(as needed)
- CustomerGroup
- Products & Operations
- Controlling /Treasury
- Technology
- Supply Chain
2
20 S&OP at Sky Germany 19 October
Actual
vs.
Budget
Absolute
volumes
(in k STB)
Delta
volumes
(in k STB)
Delta
percentage
Year to Date as of Dec
2011
Comment:
• Reduction of HD-
Share due to the
change of Promotions
starting Q3 (main
focus on Sky+)
Actual
vs.
Forecast
2
Absolute
volumes
(in k STB)
Delta
volumes
(in k STB)
Delta
percentage
Year to Date as of Dec
2011
Comment:
•…
40
30
20
10
34.5
19.119.7
16.7
11.9
15.0
29.7
18.219.2
33.6
14.6
17.117.8
16.1
7.1
12.7
9.6
14.0
21.4
17.8
20.9
18.619.7
21.1
36.1
19.7
18.9
11.9
10.8
29.7
19.919.2
37.2
14.6
17.2
40
30
20
10
34.5
17.817.8
7.17.1
9.69.6
21.421.420.920.919.719.7
226.1 +3%
(+6.0)
+3%
(+6.0)
Actual/RFCBudget
220.0
-7% 13% 20% -32% -44% 10% -15% -43% 64% -21% 18% 80%
15
10
5
0
-5
-10
Dec
15.4
Nov
3.0
Oct
-3.1
11.6
Aug
-14.4
Jul
-2.5
Jun
1.7
May
-5.6
Apr
-4.5
Mar
3.5
Feb
2.3
Jan
-1.4
Sep
0% 0% 0% 0% 0% 0% -15% -48% 49% 10% 5% -4%
5
0
-5
-10
-15
Dec
-1.6
Nov
0.8
Oct
1.1
SepAug
-18.0
Jul
-2.6
Jun
0.0
May
0.0
Apr
0.0
Mar
0.0
Feb
0.0
Jan
0.0
9.8
226.1 -4%
(-10.3)
Actual/RFCFC2
236.4
Legend:
Actual shipments (Jan-Dec 2011)
Budget as of CW 01-2011
Forecast 2 as of CW 26-2011
Supply chain provides detailed accuracy analysis to Sales & CRM
2
21 S&OP at Sky Germany 19 October
Agenda
1 General information on Sky Deutschland
2 Sky Supply Chain
3 Receiver Procurement
4 S&OP Process at Sky
5 Case Study – Avoidance of stockout
6 Lessons learned
22 S&OP at Sky Germany 19 October
The stock forecast of the Sky+ product mid of 2011 shows an uncritical
situation with regard on the half year leadtime5
200
150
100
50
0
-50
-100
65
7683
92
106115
130
160154
123
134134137
Jul-12Jan-12Jul-11
Security
Buffer
‘000
23 S&OP at Sky Germany 19 October
The stock forecast of the Sky+ product beginning of 2012 shows fire
fighting has to be started
200
150
100
50
0
-50
-100
65
7683
92
106115
130
160154
123
134134137
5
Security
Buffer
106
125
137
200
150
100
50
0
-50
-100
-98
-52
-19
-1
32
43
51
154
130
111
Jan-12 Jul-12Jul-11
Security
Buffer
‘000
24 S&OP at Sky Germany 19 October
S&OP provides no guarantee for a better forecast accuracy
20
25
15
10
5
0
Jul
12
Jan
12
Jul
11
Actual
Forecast July 2011
+162.000
(+84%)
354.000
192.000
10
5
0
Jul
12
20
15
25
Jan
12
Jul
11
Actual
Forecast
155.000
+55.000
(+35%)
Actual
210.000
Forecast
5
CRM Forecast vs. Actual in
‘000
Sales Forecast vs. Actual in
‘000
Σ
+217.000
+62%
‘000
25 S&OP at Sky Germany 19 October
Production stop at Western Digital, the main supplier of our supplier5
26 S&OP at Sky Germany 19 October
Stock out could be avoided without big impacts on Sky business
41
31
42
73
Jun-12
0
20
40
60
80
100
120
140
160
Jan-12
5154
154
130
111
106
125
Jul-11
139
5
‘000
Security
Buffer
27 S&OP at Sky Germany 19 October
S&OP measures covered Sky demand in 1st
HY 20125
Internal measures

Safety stock end of 2011 gave us time to
set up a dedicated team to evaluate several
options to act

Postpone CRM campaigns

No discount campaigns from sales for 1st HY Set up of task force with Sky Technology &

Daily stock & deviation analysis
External measures

Direct contact with all HDD suppliers to get
complete overview of the current and future
supply situation

Daily status updates from suppliers

Continuous screening current market
situation and Thai Flood Impact
Direct relationship to HDD sub suppliers made it
possible to get drives available
in short term
Moderate Sales & CRM adjustments
saved the business plan & stock
No stock out
28 S&OP at Sky Germany 19 October
Agenda
1 General information on Sky Deutschland
2 Sky Supply Chain
3 Receiver Procurement
4 S&OP Process at Sky
5 Case Study – Avoidance of stock out
6 Lessons learned
29 S&OP at Sky Germany 19 October
Lessons learned
• Start of dual sourcing strategy for external hard drives end of
2011
- Awareness of dual sourcing strategy mid of 2011
- First 100k EHDD from 2nd
Supplier ordered
• Implementation of CPFR process with receiver supplier
- bi-weekly conference calls/ meetings
- Video conferences with Humax
- Providing 12 month forecasts to all supplier
- more delivery flexibility for confirmed orders
- quarterly business revues
• Further improvement of S&OP process
- Providing better deviation analysis S&OP participants
- Providing deliver transparency to Sales & CRM
- Stronger engagement of board members
- Not only budget, but common sense
• Better understanding our suppliers Supply Chain
- Tear down process
- Know the subcontractors and their lead times
• Implementation S&OP Software planned




Any Questions ?

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S&OP process in practice, Sky

  • 1. S&OPprocess in practice 19 October2012, Supply Chain
  • 2. 2 S&OP at Sky Germany 19 October Agenda 1 General information on Sky Deutschland 2 Sky Supply Chain 3 Receiver Procurement 4 S&OP Process at Sky 5 Case Study – Avoidance of stock out 6 Lessons learned
  • 3. 3 S&OP at Sky Germany 19 October Agenda 1 General information on Sky Deutschland 2 Sky Supply Chain 3 Receiver Procurement 4 S&OP Process at Sky 5 Case Study – Avoidance of stock out 6 Lessons learned
  • 4. 4 S&OP at Sky Germany 19 October Sky Germany is the Pay TV leader in Germany & Austria • 3,132m subscribers (Q2 2012) • Exclusive broadcasting rights: live football, live sports, films and the best entertainment • More than 70 channels • Market-leading HDoffering with 58 HDchannels, expanding to more than 60 in 2012 • Differentiation through innovation: Sky+, Sky Go, Sky Anytime, Sky Guide, Sky 3D • Sky content available via satellite, cable, internet and mobile devices with access to almost every household in Germany and Austria 1
  • 5. 5 S&OP at Sky Germany 19 October Sky is constantly growing with a 1st positive Ebitda in Q2 20121 294,0 303,6 282,2 Q2 2012 299,7 Q2 2009 Q2 2011Q2 2010 -47,4 Q2 2011Q2 2010 23,0 -23,4 Q2 2009 -63,4 Q2 2012 Q2 2012 326,7 Q2 2011 276,3 Q2 2010 235,8 Q2 2009 230,6 Revenues in €m Costs in €m Ebitda in €m
  • 6. 6 S&OP at Sky Germany 19 October Sky customer base is constantly increasing based on accelerating Sky+ levels and decreasing churn rates from 21 % to currently 10 %1 40 0 5 10 15 20600 500 400 300 200 100 0 Q2 12 584 Q2 11 116 Q2 10 5 Q2 09 19 109 16 21 0 5 10 15 20 2525 20 15 10 5 0 Q2 12 12 Q2 11 12 Q2 10 20 Q2 09 22 Sky+ Customerin kSky+ penetration in % Churn rate in kChurn rate in % Customer base in k Q2 12 3.132 Q2 11 2.759 Q2 10 2.476 Q2 09 2.364
  • 7. 7 S&OP at Sky Germany 19 October Agenda 1 General information on Sky Deutschland 2 Sky Supply Chain 3 Receiver Procurement 4 S&OP Process at Sky 5 Case Study – Avoidance of stock out 6 Lessons learned
  • 8. 8 S&OP at Sky Germany 19 October The Sky Supply Chain responsibilities are built on the SCOR process Text PLAN & CONTROL SOURCE MAKE DELIVER RETURN & REPAIRENABLE & MONITOR SERVICE Process & IT unit focusing on all hardware related processes 2
  • 9. 9 S&OP at Sky Germany 19 October Supply Chain Organization with strong focus on SCOR process Supply Chain Supply Chain Management Supply Chain Services Field Service Strategic Sourcing Supply & Demand Management 3rd Party Management Performance Management S & OP Budget & Cost Management Material Planning Material Planning 2 S & OP Budget & Cost Management
  • 10. 10 S&OP at Sky Germany 19 October Agenda 1 General information on Sky Deutschland 2 Sky Supply Chain 3 ReceiverProcurement 4 S&OP Process at Sky 5 Case Study – Avoidance of stock out 6 Lessons learned
  • 11. 11 S&OP at Sky Germany 19 October Sky is currently buying three different hardware types HD Standard Zapper Box External hard drive for Premium Sky+ Product HD Zapper Box with internal hard drive for Premium Sky+ Product 3
  • 12. 12 S&OP at Sky Germany 19 October Sky provides two different product types HD standard product Premium Sky+ Product 3
  • 13. 13 S&OP at Sky Germany 19 October Sky is buying standard receiver on dual sourcing strategy, but premium Sky+ product on single sourcing separated into external HDD & receiver with internal in ‘000 3 Standard Zapper 398 228 391 Total devices PremiumSky+ 789 424196 822 391 1.213 Supplier1 Supplier2
  • 14. 14 S&OP at Sky Germany 19 October Sky is buying all his hardware from 2 supplier in Asia with a 28 weeks leadtime 3 Supplier 2 Supplier 1
  • 15. 15 S&OP at Sky Germany 19 October Agenda 1 General information on Sky Deutschland 2 Sky Supply Chain 3 Receiver Procurement 4 S&OPProcess at Sky 5 Case Study – Avoidance of stock out 6 Lessons learned
  • 16. 16 S&OP at Sky Germany 19 October Sky shipped in 2011 more than 1.2 million receiver to customers. Nearly 50% of receiver shipments in 2011 are related to existing customers 2 255345 666Sales CRM 176490 600 Total Needs 1.266835 431 Standard Zapper Sky+ ‘000
  • 17. 17 S&OP at Sky Germany 19 October Sky is buying more than 1.3m receivers. More than 10% of our needs are provided by repair process (customer returns)2 131 21 Deliveries 1.225801 424 Total Inbound OK Receiver 1.377932 445 Repair 152 Standard Zapper Sky+ ‘000
  • 18. 18 S&OP at Sky Germany 19 October Operational Planning @Sky happens daily on a weekly basis with input of internal & external partners2 Input Sales •Daily adjustments •Weekly periods Input CRM •Daily adjustments •Weekly periods 12 month RFC Reach planning Input Supplier •Delivery issues •Airfreight/ Sea freight Input Finance • Cash phasing • Capex/ Opex FC Input Supply Chain •Swaps/ Returns •Warehouse capacity Input Technology • Software Updates • Defect reasons
  • 19. 19 S&OP at Sky Germany 19 October Logistics Jour Fixe Operational S&OP Tactical S&OP Strategic S&OP The monthly S&OP process @ Sky includes every management level & plann horizon Planning horizon Focus on Org level Timeline 1 – 10 weeks 3 – 8 months 3 – 8 months 3 – 18 months Short-termplanning Mid-termalignment - Review of mid-termplans - Cash & STBinbound plans - Purchasing req. - Product roadmap - Strategic initiatives - Cash & STBinbound plans - Purchasing plans Operational Head of /Director Director/VP SVP/Board 1st CW/monthBi-weekly 2nd CW/month 3rd CW/month Information – Guidance – Decisions Current Plans – Information Requests – Decision Proposals Participants - Sales D/AT - CRM - Technology - Controlling /Accounting - Supply Chain - Sales D/AT - CRM - Controlling /Accounting - Supply Chain - Sales D/AT - CRM - Controlling - Business Planning (tbd) - Supply Chain - CFO - CEO(as needed) - CustomerGroup - Products & Operations - Controlling /Treasury - Technology - Supply Chain 2
  • 20. 20 S&OP at Sky Germany 19 October Actual vs. Budget Absolute volumes (in k STB) Delta volumes (in k STB) Delta percentage Year to Date as of Dec 2011 Comment: • Reduction of HD- Share due to the change of Promotions starting Q3 (main focus on Sky+) Actual vs. Forecast 2 Absolute volumes (in k STB) Delta volumes (in k STB) Delta percentage Year to Date as of Dec 2011 Comment: •… 40 30 20 10 34.5 19.119.7 16.7 11.9 15.0 29.7 18.219.2 33.6 14.6 17.117.8 16.1 7.1 12.7 9.6 14.0 21.4 17.8 20.9 18.619.7 21.1 36.1 19.7 18.9 11.9 10.8 29.7 19.919.2 37.2 14.6 17.2 40 30 20 10 34.5 17.817.8 7.17.1 9.69.6 21.421.420.920.919.719.7 226.1 +3% (+6.0) +3% (+6.0) Actual/RFCBudget 220.0 -7% 13% 20% -32% -44% 10% -15% -43% 64% -21% 18% 80% 15 10 5 0 -5 -10 Dec 15.4 Nov 3.0 Oct -3.1 11.6 Aug -14.4 Jul -2.5 Jun 1.7 May -5.6 Apr -4.5 Mar 3.5 Feb 2.3 Jan -1.4 Sep 0% 0% 0% 0% 0% 0% -15% -48% 49% 10% 5% -4% 5 0 -5 -10 -15 Dec -1.6 Nov 0.8 Oct 1.1 SepAug -18.0 Jul -2.6 Jun 0.0 May 0.0 Apr 0.0 Mar 0.0 Feb 0.0 Jan 0.0 9.8 226.1 -4% (-10.3) Actual/RFCFC2 236.4 Legend: Actual shipments (Jan-Dec 2011) Budget as of CW 01-2011 Forecast 2 as of CW 26-2011 Supply chain provides detailed accuracy analysis to Sales & CRM 2
  • 21. 21 S&OP at Sky Germany 19 October Agenda 1 General information on Sky Deutschland 2 Sky Supply Chain 3 Receiver Procurement 4 S&OP Process at Sky 5 Case Study – Avoidance of stockout 6 Lessons learned
  • 22. 22 S&OP at Sky Germany 19 October The stock forecast of the Sky+ product mid of 2011 shows an uncritical situation with regard on the half year leadtime5 200 150 100 50 0 -50 -100 65 7683 92 106115 130 160154 123 134134137 Jul-12Jan-12Jul-11 Security Buffer ‘000
  • 23. 23 S&OP at Sky Germany 19 October The stock forecast of the Sky+ product beginning of 2012 shows fire fighting has to be started 200 150 100 50 0 -50 -100 65 7683 92 106115 130 160154 123 134134137 5 Security Buffer 106 125 137 200 150 100 50 0 -50 -100 -98 -52 -19 -1 32 43 51 154 130 111 Jan-12 Jul-12Jul-11 Security Buffer ‘000
  • 24. 24 S&OP at Sky Germany 19 October S&OP provides no guarantee for a better forecast accuracy 20 25 15 10 5 0 Jul 12 Jan 12 Jul 11 Actual Forecast July 2011 +162.000 (+84%) 354.000 192.000 10 5 0 Jul 12 20 15 25 Jan 12 Jul 11 Actual Forecast 155.000 +55.000 (+35%) Actual 210.000 Forecast 5 CRM Forecast vs. Actual in ‘000 Sales Forecast vs. Actual in ‘000 Σ +217.000 +62% ‘000
  • 25. 25 S&OP at Sky Germany 19 October Production stop at Western Digital, the main supplier of our supplier5
  • 26. 26 S&OP at Sky Germany 19 October Stock out could be avoided without big impacts on Sky business 41 31 42 73 Jun-12 0 20 40 60 80 100 120 140 160 Jan-12 5154 154 130 111 106 125 Jul-11 139 5 ‘000 Security Buffer
  • 27. 27 S&OP at Sky Germany 19 October S&OP measures covered Sky demand in 1st HY 20125 Internal measures  Safety stock end of 2011 gave us time to set up a dedicated team to evaluate several options to act  Postpone CRM campaigns  No discount campaigns from sales for 1st HY Set up of task force with Sky Technology &  Daily stock & deviation analysis External measures  Direct contact with all HDD suppliers to get complete overview of the current and future supply situation  Daily status updates from suppliers  Continuous screening current market situation and Thai Flood Impact Direct relationship to HDD sub suppliers made it possible to get drives available in short term Moderate Sales & CRM adjustments saved the business plan & stock No stock out
  • 28. 28 S&OP at Sky Germany 19 October Agenda 1 General information on Sky Deutschland 2 Sky Supply Chain 3 Receiver Procurement 4 S&OP Process at Sky 5 Case Study – Avoidance of stock out 6 Lessons learned
  • 29. 29 S&OP at Sky Germany 19 October Lessons learned • Start of dual sourcing strategy for external hard drives end of 2011 - Awareness of dual sourcing strategy mid of 2011 - First 100k EHDD from 2nd Supplier ordered • Implementation of CPFR process with receiver supplier - bi-weekly conference calls/ meetings - Video conferences with Humax - Providing 12 month forecasts to all supplier - more delivery flexibility for confirmed orders - quarterly business revues • Further improvement of S&OP process - Providing better deviation analysis S&OP participants - Providing deliver transparency to Sales & CRM - Stronger engagement of board members - Not only budget, but common sense • Better understanding our suppliers Supply Chain - Tear down process - Know the subcontractors and their lead times • Implementation S&OP Software planned    