Lean manufacturing tools part 2
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The document discusses several Lean Manufacturing tools: a poka-yoke is a mechanism that prevents human errors from occurring in a process; an alert system uses alarms or signals to draw attention to abnormalities; and genba refers to going to the actual place where work is done, like the shop floor, to identify problems and find improvement ideas from workers.
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Lean manufacturing tools part 2
- 2. PPT.KUNZITE.12 Version 00.2021 A poka-yoke is any mechanism in a process that helps an equipment operator avoid (yokeru) mistakes (poka) and defects by preventing, correcting, or drawing attention to human errors as they occur.
- 4. PPT.KUNZITE.12 Version 00.2021 Alert System by the means of Alarms, Visuals, Stop Button or any signal in case of abnormality. It gives workers the ability, and moreover the empowerment, to stop production when a defect is found, and immediately call for assistance.
- 6. PPT.KUNZITE.12 Version 00.2021 Japanese term meaning "the actual place". the idea of genba is that the problems are visible, and the best improvement ideas will come from going to the genba. The gemba walk, much like Management By Walking Around (MBWA), is an activity that takes management to the front lines to look for waste and opportunities to practice genba kaizen, or practical shop floor improvement.