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Mr. Hasan Haider - NPO Pakistan
Effective Problem Solving Techniques
Identifying and resolving Problems
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Mr. Hasan Haider - NPO Pakistan
What is Industry ?
Man-power
Machines
Materials
Methods
(4Mā€™s, 1E)
Products
Services
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Mr. Hasan Haider - NPO Pakistan
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ļ® These slides describe various tools that are widely used in
many organizations to help generate ideas, organize them, and
act on them.
ļ® However, youā€™ll find the tools effective only if you use them
within the context of a planned and organized meeting structure.
These Slides offers practical suggestions about how to prepare
for effective meetings.
ļ® After that, youā€™ll find information about what the various tools
are and how to use them ā€“ both as stand-alones or to define,
analyze and follow up on your issues.
ļ® Please let us know how well this information works for you, or if
you have any questions or comments.
The Tools of the Trade
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WHEN TO USE THE TOOLS
ā€¢ Process Analysis
ā€¢ Stratification
ā€¢ 3 Gen
ā€¢ 3 Mu
ā€¢ Brainstorming
ā€¢ The 5 Whys
ā€¢ Fishbone
Diagram
ā€¢ Analyze
ā€¢ Prioritize
ā€¢ The Two by Two
ā€¢ Interrelationship
Diagraph
ā€¢ The 5 Whys
ā€¢ Fishbone Diagram
ā€¢ Critical
Success
Factors
ā€¢ Responsibility
Grid
ā€¢ Decision-
making grid
ā€¢ Stakeholder
Analysis
ā€¢ Working Together
ā€¢ Notes/minutes
DEFINE THE
PROBLEM
GENERATE IDEAS
ANALYZE
THE IDEAS
END OF THE
MEETING
AFTER THE MEETING
ā€¢ Includes/
Excludes
ā€¢ In the frame/out
of the frame
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Mr. Hasan Haider - NPO Pakistan
Problem is something like ----.
What is ā€œProblemā€ ?
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Mr. Hasan Haider - NPO Pakistan
Benjamin B. Tregoe
ā€œThe New Rational Managerā€ Princeton Research Press,
Shin-kanrisha no Handanryoku (Japanese Edition), 1985
Ideal State Current State
GAP
Charles H. Kepner
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Mr. Hasan Haider - NPO Pakistan
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Mr. Hasan Haider - NPO Pakistan
1. Genba (On-site)
2. Genbutsu (Actual Thing)
3. Genjitsu (Fact)
3 Gen stands for 3 initials of the
following Japanese words:
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Mr. Hasan Haider - NPO Pakistan
Genba
1
Genba
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Mr. Hasan Haider - NPO Pakistan
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Mr. Hasan Haider - NPO Pakistan
Genba
Genbutsu
2
Genba Genbutsu
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Mr. Hasan Haider - NPO Pakistan
Genjitsu
Genba
Genbutsu
3
Genba Genbutsu Genjitsu
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Pre-meeting set-up
Checklist
Meeting name:
Purpose/
essential issues:
Agenda:
Endstate/
key deliverables:
Milestones:
Scope of work:
Tools:
Participants:
Conference room:
Post-it notes and pens required?
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Kick-off
1. Meeting organizer assigns roles, including who will be the facilitator (usually self) and the
scribe.
Team leader/facilitator:
ļ® Leads the meeting;
ļ® Decides which tools are most appropriate to use;
ļ® Enables the group -- does not decide for everyone;
ļ® Organizes the work of the team.
Team Members:
ļ® Understand their expertise and role within the team;
ļ® Work to resolve issues within the team;
ļ® Own and execute on their responsibilities after the meeting.
2. Together, the team establishes meeting rules eg:
- Attack the problem, not the person.
- One person talking at a time.
- Arrive on time.
- Be engaged in the issue.
- Turn off cell phones.
3. Facilitator goes over the Agenda. Writes it on white board. Sticks to it.
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Includes/excludes
Objective: to define the boundaries of the project.
The team has to clarify and agree on what is included and excluded in the
scope of work.
Project scope
INCLUDES EXCLUDES
What
Where
When
Who
Time
Key deliverables
DEFINE THE PROBLEM
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Includes/excludes chart
1. Everyone completes a chart independently.
2. The facilitator draws a large chart on a white board.
3. The facilitator distributes Post-it notes. Team members transfer
a major point from each line of their chart to a Post-it note.
They place their notes on the wall-sized ā€œIncludes/Excludesā€
chart.
4. Team members discuss their selections and resolve
differences.
DEFINE THE PROBLEM
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In the frame/out of the frame
Objective: Based on the analogy of a picture frame, this tool
challenges the team to identify which aspects of the project are ā€œin
the frameā€ (clearly within the scope of work), ā€œout of the frameā€
(clearly out of the scope of work), or ā€œhalf-in-half-outā€ (meaning
that the subject is up for debate, or some aspects are only
partially included in the project).
DEFINE THE PROBLEM
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In the frame/out of the frame
ļ® Find a wall space large enough to accommodate the completed chart.
ļ® Help the team get organized to complete the chart. Give them Post-it
notes on which to write down their ideas. Instruct them to place notes
within the frame to indicate their preferences, ie a note placed in the
center indicates a strong sense that the item is clearly within the
scope of work, while one placed near the border refers to an aspect
thatā€™s debatable.
ļ® In silence, team members begin to move the cards others have placed
on the chart to get it right from their perspective. If a Post-it note is
moved and the originator of it disagrees, he/she can move it back.
The facilitator places a dot on it to signify that further discussion is
warranted.
ļ® The facilitator leads a group discussion to resolve any differences.
DEFINE THE PROBLEM
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Brainstorming
ā€¢ Brainstorming is frequently the first exercise a group takes on
together. It can be used at any stage of the meeting, but is
most often used to diagnose the problem(s) or to find solutions.
ā€¢ Brainstorming encourages lots of ideas, differences of opinion
and divergent thinking. The greater the number of ideas the
group can generate, the more numerous will be its solutions and
the greater its understanding.
GENERATE IDEAS
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Brainstorming
No matter what you do with the results of the brainstorming
session, there are some fundamental rules that always apply
during the exercise:
ļ®The more the merrier. The quality of the idea is not as important as the
number of ideas the group generates.
ļ®Do not evaluate, question or comment on ideas. Never discourage or
question an idea. Donā€™t remind someone that we already have that idea. DONā€™T
INHIBIT CREATIVITY!
ļ®Crazy ideas are welcome. Break loose from the norms. Challenge
paradigms. Think anew.
ļ®Build on each othersā€™ ideas.
GENERATE IDEAS
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Brainstorming methods
Free-for-all
ā€¢ As soon as ideas pop into peopleā€™s heads, they shout them out loud.
ā€¢ As ideas are brought up, the facilitator writes them on a flip-chart or
white board.
Typically, ideas come in bursts then trickle off. Itā€™s important to push the
group beyond the plateau of, ā€œThatā€™s all we have.ā€ Humorous or
abstract ideas can push a group through the plateau and into a pocket
of less obvious ideas.
This is a rapid fire process where the person capturing ideas is often
writing as fast as he/she can during bursts of creativity from the group.
GENERATE IDEAS
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Brainstorming methods
Round Robin
ā€¢ Each person shares an idea when itā€™s his or her turn.
ā€¢ The facilitator calls on each person in order.
Some people prefer this technique, while others find it very
stressful. For some, it can take the focus off of the creative
process and sub-optimize results.
GENERATE IDEAS
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Individual Brainstorming
ļ® Each person writes down all the ideas he/she can come
up with.
ļ® When everyone is finished, each person reads out loud
his/her list and a master list is created.
ļ® After all the individual lists have been incorporated into the
master list, group members are encouraged to add to the
list. Others peopleā€™s ideas usually generate additional
ideas and variations on themes.
GENERATE IDEAS
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The Five Whys
Objective: trying to find the root cause of a problem.
Step 1: The first Why. Pick the issue you want to study. Ask the
first Why of the group: ā€œWhy is such and such taking place?ā€ You
will probably end up with three or four answers. Put them all on a
flip chart or white board with plenty of room around them.
Steps 2, 3, 4, 5: The Successive Whys. Repeat the process for
every statement on the wall, asking, ā€œWhy?ā€ about each one. Post
each answer near its parent. Follow up all the answers that seem
likely. You will probably find them converging. A dozen separate
symptoms may be traceable back to two or three sources.
GENERATE IDEAS
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The Five Whys
Avoid focusing on who did what. A cycle of blame and defensiveness
doesnā€™t provide the right framework for substantive change. Donā€™t do this:
Why is there oil on the floor?
Because the maintenance crew didnā€™t clean it up.
Why didnā€™t they clean it up?
Because the Supervisor didnā€™t tell them to.
Why didnā€™t she tell them to?
She didnā€™t know about it.
Why didnā€™t she know about it?
Because she didnā€™t inspect the area this morning.
Why didnā€™t she inspect the area?
Because no one asked her to.
Try not to blame individuals for something that has gone wrong, but look
instead for problems in the way things work and process-oriented
solutions.
GENERATE IDEAS
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The Five Whys
When the Five Whys is done correctly, it directs people to
recognize the difference between an event/people oriented
explanation and a process-based explanation.
For example, if you traced a process explanation for the oil spill, it
would lead to different accounts for oil on the floor. Perhaps the
maintenance people were poorly trained, and that contributed to
the oil puddle; or perhaps a faulty gasket was to blame, and the
company needed better maintenance practices.
As you trace the Whys back to their root causes, you might find
yourself tangling with issues that not only affect the initial
problem or symptom, but the entire organization.
GENERATE IDEAS
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Fishbone
Provides a structured way to analyze a problem. When one of the
ā€œbonesā€ is empty of causes, the group can focus on those issues
and uncover things previously unseen by the group.
Remember that the bones (methods, material, machines, people,
nature and measurement) represent the CAUSES of the problem,
and the symptom box ā€“ the head of the fish -- represents the
EFFECT of the problem.
Problem or
Symptom
Methods Material Machines
People Mother Nature Measurement
GENERATE IDEAS
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Fishbone
The titles of the ā€œbonesā€ usually remain the same, regardless of the project.
Add causes as appropriate.
Oil on floor
Methods Material Machines
People Environment Measurement
Multiple hand-offs Old machines
Trained mechanics
absent on some
shifts
GENERATE IDEAS
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Mr. Hasan Haider - NPO Pakistan
PROCESS
CHECK
NONCONFORMANCE
MANAGEMENT
TRAINING
PRODUCT
/SERVICE
CUSTOMER
RESULTS
QUALITY
RECORDS
Quality
Manual
Procedures
Work
Instructions
Drawings
Spec's
Standards
Instructions
Test
Authority
Responsibilities
ISSUE
CONTROL
INPUT OUTPUT
AUDIT
REVIEW
PLAN
4.1
4.2
4.6
4.9 4.10/11
4.13
4.14
4.16
4.17
4.18
VENDOR
CONTROL
SUPPLIES
CORRECTIVE
ACTION
STAFF
METHODS
EQUIPMENT
Examples Best Conditions and Flow Charting
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Affinity diagrams
Objective: Affinitizing is an excellent way to organize the results of a
brainstorming session. After the group has developed the ideas on Post-it
notes and placed them onto the white board, you should do the following:
Small groups of team members move the cards or notes into clusters that
appear to share similar ideas. The notes can be moved as many times as
the group feels is necessary until all the members are satisfied with the
clusters. A cluster can contain any number of cards ā€“ even one. Often
seven to ten clusters will come out of this activity.
The group then clarifies and discusses the relationship between the items
and assigns a title for the cluster. Many times, one of the cards within the
cluster will serve as a title for the entire cluster. If a title doesnā€™t emerge,
develop one and place it over the cluster. If a group of items falls into a
miscellaneous cluster, see if they now fit into one of the designated
clusters.
ANALYZE THE IDEAS
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Affinity diagrams
Points to watch:
The facilitator has to play a pro-active role in driving clear, distinct
categories. Look for overly large groupings or groupings with multiple
subjects. A large, amorphous heading such as ā€œDataā€ might contain two
different subjects, such as data thatā€™s been input to Amadeus and reports
generated from Amadeus. Ask the group, ā€œCan someone explain why
these two are together?ā€ or ā€œAre there two different subjects in this
category?ā€
The facilitator should push the group to find missing, redundant or
overlapping categories.
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ANALYZE THE IDEAS
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Interrelationship Diagraph
Objective: to identify, analyze and classify the cause and effect
relationships that exist among items.
The interrelationship diagraph:
ļ® Helps the group focus on a possible solution;
ļ® Encourages thinking in multiple directions;
ļ® Finds cause and effect relationships;
ļ® Allows key issues to emerge naturally; and
ļ® Helps to identify root causes.
Note: This exercise can require considerable time, since ideas are
continually being reviewed by the participants.
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ANALYZE THE IDEAS
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A
Interrelationship Diagraph
ļ® Use the statement and header cards from the Affinity Diagram.
ļ® Arrange the header cards in a large circular pattern.
ļ® Compare each card with every other card.
- Ask, ā€œIs there a cause/influence relationship?ā€
- If the answer is yes, ask, ā€œIn which direction is the cause/influence
greater?ā€
ļ® Draw an arrow showing the relationship.
A
B
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ANALYZE THE IDEAS
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Interrelationship Diagraph
ļ® Tally the number of outgoing and incoming arrows for each item.
ļ® The item with the largest number of outgoing items is the root
cause or driver. This is generally the item to focus on.
ļ® The item with the most incoming arrows indicates a key
outcome.
A
F
A
B
C
D
E
Outgoing arrows = 3
Incoming arrows = 0
Outgoing arrows = 1
Incoming arrows = 3
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Prioritizing
Objective: to establish which problems merit the groupā€™s immediate
attention.
Once a problem has been brainstormed and affinitized, team members vote on which
categories they deem most important.
1. Establish the criteria that will be used for prioritization:
IMPACT ā€“ what impact do the issues have on the major problem?
CONTROL ā€“ can members of the team take actions that will affect the problem?
The most productive problems to tackle are those that require actions
only by members of the group and peers at their level.
CLARITY ā€“ Is the ā€œproblem areaā€ category well-defined and understood by the
group?
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Prioritizing
2. Select the most important problems. One of two voting methods is
usually used:
- A show of hands, with each person getting only three votes; or
ļ® Each person goes to the board and puts a check mark next to his/her top
three preferences. The three problems with the most check marks are
selected
3. Review the groupā€™s selections. If you are the facilitator, push back
and challenge them.
4. A key question to ask at this point is whether the problems being
highlighted are beyond the scope of the group members. Ask
questions such as, ā€œWho owns this process?ā€™ or, ā€œCan we make these
changes?ā€
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The Two by Two
Objective: analyze which solutions will have the biggest payoff in
relation to the ease of implementation and impact.
Draw the 2x2 below on a white board. Take each of the items you
need to prioritize and write each one on a separate Post-it note.
Ask if each issue is High or Low in its Impact. Then ask how
easy it would be to implement. Place the Post-it note into the
appropriate box.
High
Low
High
IMPACT
High impact;
low ease of
implementation
High impact;
high ease of
implementation
Low impact;
low ease of
implementation
Low impact;
high ease of
implementation
EASE OF IMPLEMENTATION
Low hanging fruit
53
ANALYZE THE IDEAS
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The Two by Two
After the group has placed each of the ideas into the
boxes, analyze the results. Has almost everything
fallen into one quadrant? Is the group overestimating
the ease of implementation? Underestimating it?
Keep pressing the group to refine its thinking until
everyone is satisfied that the problems are
represented in the correct box.
54
ANALYZE THE IDEAS
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Establish Critical Success Factors
Objective: to gain agreement on the 6-8 critical factors upon which
success depends. The focus is on what the group should do going
forward.
Write the project name as a header card and ask the group to brainstorm
the 6-8 critical success factors that have to be achieved if the project is
to be successful. These might be:
ļ®Indicators of progress
ļ®ā€œMust Doā€ to be successful
ļ®ā€œMust Haveā€ to be successful
ļ®Key Measurements
ļ®Critical Personsā€™ Support
55
ANALYZE THE IDEAS
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Create a Responsibility Grid
Sometimes things donā€™t get done when meetings are over because the
group isnā€™t clear about what each member has to do. This chart helps to
overcome the problem.
Objective: Identify and agree on who will be responsible for different
tasks. The team develops these decisions together.
Project Tasks
Names
ļ® Makes patterns of
responsibility clear;
ļ® Ensures an
appropriate
distribution of tasks;
ļ® Helps teams to reach
consensus.
56
ANALYZE THE IDEAS
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Create a Responsibility Grid
EXAMPLE
Primary Responsibility:
Resource:
ASSIGN ONLY ONE PERSON
AS THE LEAD ON EACH
TASK.
Project Tasks
Names
Jim Tom Ann Jane
Sam
Type up minutes
and distribute
Research buyers
Email sellers
Follow-up with VP
Compile
marketing list
Prepare mailing
57
ANALYZE THE IDEAS
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Another Use of the Responsibility Grid
Objective: Identify and agree on how decisions will be made, both within the
team and in terms of key stakeholders. The team develops these decisions
together.
As before, write names in the top section and tasks in the left column; but this
time, add numbers from the list below in the appropriate box.
1. Should be the only one to
make this decision
2. Should have veto power
over this decision
3. Should be one of those who
votes
4. Should be consulted before
the decision is made
5. Should be told about the
decision after it is made
6. Has no need to be involved
in this decision
Project Tasks
Names
58
ANALYZE THE IDEAS
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Stakeholder Analysis
A stakeholder is a person or group who is:
ļ® Responsible for the final decision;
ļ® Likely to be affected by the outcomes you want;
ļ® Able to assist or block the outcomes you want;
ļ® Has expertise and/or resources that can affect the quality of your project.
Stakeholder Analysis allows you to identify:
ļ® Committed supporters
ļ® Potential resistance
ļ® Key influencers
and prepare a strategy to help achieve your goals.
59
ANALYZE THE IDEAS
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Names
Stakeholder Analysis
1. Plot where individuals currently stand with regard to desired change.
2. Plot where individuals need to be if you are to accomplish change
successfully. Identify gaps between actual and desired.
3. Indicate how individuals are linked to each other. Draw lines to
indicate who influences whom.
4. Plan action steps for closing the gaps.
60
Moderately
Against
Strongly
Against
Strongly
Supportive
Neutral Moderately
Supportive
How do I get a win
for them?
Issue/Concern
ANALYZE THE IDEAS
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Stakeholder Analysis
Once the group has worked out where key stakeholders
stand on the issue, move onto the last two columns.
Joe
Jim
Jane
Julie
61
Moderately
Against
Strongly
Against
Names Strongly
Supportive
Neutral Moderately
Supportive
How do I get a win
for them?
Issue/Concern
ANALYZE THE IDEAS
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Working Together
Objective: to identify the issues affecting the
stakeholders, what their concerns are, and what can
be done to resolve differences.
62
Directions:
1. Members of the team agree who the most important stakeholders are.
2. The team determines what stakeholdersā€™ concerns or interests are.
3. In the ā€œIssues/Concernsā€ column, the team writes down why the
stakeholder takes that position (not what the stakeholderā€™s position
is.)
4. The team discusses and agrees on a strategy that:
ā€¢ acknowledges stakeholdersā€™ concerns; and
ā€¢ can effectively remove barriers.
AFTER THE MEETING
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Mr. Hasan Haider - NPO Pakistan
AFTER THE MEETING
Meeting notes and minutes
Objective: to follow up on the decisions and actionable items that come
out of a meeting.
All too often, decisions made in a meeting are neither documented nor
conveyed to attendees or stakeholders. To avoid this pitfall:
ā€¢ Ask someone in the meeting to act as the note-taker or scribe.
ā€¢ Type up the notes after the meeting to document what was said.
ā€¢ Fill out the following template (which you can download from the Process
Excellence website on Global Net) and distribute it to all your invitees and
stakeholders.
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Mr. Hasan Haider - NPO Pakistan
Date:
Attendees:s:
Agenda: Decisions:
Action Items: Responsible: Deadline:
Other
Meeting Notes
AFTER THE MEETING
Working Together
Objective: to follow up on the decisions and actionable items at the
meeting.
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Mr. Hasan Haider - NPO Pakistan
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Mr. Hasan Haider - NPO Pakistan
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EPF.pdf

  • 1. Mr. Hasan Haider - NPO Pakistan Effective Problem Solving Techniques Identifying and resolving Problems p d f M a c h i n e t r i a l v e r s i o n
  • 2. Mr. Hasan Haider - NPO Pakistan What is Industry ? Man-power Machines Materials Methods (4Mā€™s, 1E) Products Services p d f M a c h i n e t r i a l v e r s i o n
  • 3. Mr. Hasan Haider - NPO Pakistan p d f M a c h i n e t r i a l v e r s i o n
  • 4. Mr. Hasan Haider - NPO Pakistan p d f M a c h i n e t r i a l v e r s i o n
  • 5. Mr. Hasan Haider - NPO Pakistan p d f M a c h i n e t r i a l v e r s i o n
  • 6. Mr. Hasan Haider - NPO Pakistan p d f M a c h i n e t r i a l v e r s i o n
  • 7. ļ® These slides describe various tools that are widely used in many organizations to help generate ideas, organize them, and act on them. ļ® However, youā€™ll find the tools effective only if you use them within the context of a planned and organized meeting structure. These Slides offers practical suggestions about how to prepare for effective meetings. ļ® After that, youā€™ll find information about what the various tools are and how to use them ā€“ both as stand-alones or to define, analyze and follow up on your issues. ļ® Please let us know how well this information works for you, or if you have any questions or comments. The Tools of the Trade p d f M a c h i n e t r i a l v e r s i o n
  • 8. WHEN TO USE THE TOOLS ā€¢ Process Analysis ā€¢ Stratification ā€¢ 3 Gen ā€¢ 3 Mu ā€¢ Brainstorming ā€¢ The 5 Whys ā€¢ Fishbone Diagram ā€¢ Analyze ā€¢ Prioritize ā€¢ The Two by Two ā€¢ Interrelationship Diagraph ā€¢ The 5 Whys ā€¢ Fishbone Diagram ā€¢ Critical Success Factors ā€¢ Responsibility Grid ā€¢ Decision- making grid ā€¢ Stakeholder Analysis ā€¢ Working Together ā€¢ Notes/minutes DEFINE THE PROBLEM GENERATE IDEAS ANALYZE THE IDEAS END OF THE MEETING AFTER THE MEETING ā€¢ Includes/ Excludes ā€¢ In the frame/out of the frame 8 p d f M a c h i n e t r i a l v e r s i o n
  • 9. Mr. Hasan Haider - NPO Pakistan Problem is something like ----. What is ā€œProblemā€ ? p d f M a c h i n e t r i a l v e r s i o n
  • 10. Mr. Hasan Haider - NPO Pakistan Benjamin B. Tregoe ā€œThe New Rational Managerā€ Princeton Research Press, Shin-kanrisha no Handanryoku (Japanese Edition), 1985 Ideal State Current State GAP Charles H. Kepner p d f M a c h i n e t r i a l v e r s i o n
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  • 12. Mr. Hasan Haider - NPO Pakistan p d f M a c h i n e t r i a l v e r s i o n
  • 13. Mr. Hasan Haider - NPO Pakistan 1. Genba (On-site) 2. Genbutsu (Actual Thing) 3. Genjitsu (Fact) 3 Gen stands for 3 initials of the following Japanese words: 1 p d f M a c h i n e t r i a l v e r s i o n
  • 14. Mr. Hasan Haider - NPO Pakistan Genba 1 Genba p d f M a c h i n e t r i a l v e r s i o n
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  • 16. Mr. Hasan Haider - NPO Pakistan Genba Genbutsu 2 Genba Genbutsu p d f M a c h i n e t r i a l v e r s i o n
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  • 18. Mr. Hasan Haider - NPO Pakistan Genjitsu Genba Genbutsu 3 Genba Genbutsu Genjitsu p d f M a c h i n e t r i a l v e r s i o n
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  • 20. Mr. Hasan Haider - NPO Pakistan p d f M a c h i n e t r i a l v e r s i o n
  • 21. Pre-meeting set-up Checklist Meeting name: Purpose/ essential issues: Agenda: Endstate/ key deliverables: Milestones: Scope of work: Tools: Participants: Conference room: Post-it notes and pens required? 21 p d f M a c h i n e t r i a l v e r s i o n
  • 22. Kick-off 1. Meeting organizer assigns roles, including who will be the facilitator (usually self) and the scribe. Team leader/facilitator: ļ® Leads the meeting; ļ® Decides which tools are most appropriate to use; ļ® Enables the group -- does not decide for everyone; ļ® Organizes the work of the team. Team Members: ļ® Understand their expertise and role within the team; ļ® Work to resolve issues within the team; ļ® Own and execute on their responsibilities after the meeting. 2. Together, the team establishes meeting rules eg: - Attack the problem, not the person. - One person talking at a time. - Arrive on time. - Be engaged in the issue. - Turn off cell phones. 3. Facilitator goes over the Agenda. Writes it on white board. Sticks to it. 22 p d f M a c h i n e t r i a l v e r s i o n
  • 23. Includes/excludes Objective: to define the boundaries of the project. The team has to clarify and agree on what is included and excluded in the scope of work. Project scope INCLUDES EXCLUDES What Where When Who Time Key deliverables DEFINE THE PROBLEM 23 p d f M a c h i n e t r i a l v e r s i o n
  • 24. Includes/excludes chart 1. Everyone completes a chart independently. 2. The facilitator draws a large chart on a white board. 3. The facilitator distributes Post-it notes. Team members transfer a major point from each line of their chart to a Post-it note. They place their notes on the wall-sized ā€œIncludes/Excludesā€ chart. 4. Team members discuss their selections and resolve differences. DEFINE THE PROBLEM 24 p d f M a c h i n e t r i a l v e r s i o n
  • 25. In the frame/out of the frame Objective: Based on the analogy of a picture frame, this tool challenges the team to identify which aspects of the project are ā€œin the frameā€ (clearly within the scope of work), ā€œout of the frameā€ (clearly out of the scope of work), or ā€œhalf-in-half-outā€ (meaning that the subject is up for debate, or some aspects are only partially included in the project). DEFINE THE PROBLEM 25 p d f M a c h i n e t r i a l v e r s i o n
  • 26. In the frame/out of the frame ļ® Find a wall space large enough to accommodate the completed chart. ļ® Help the team get organized to complete the chart. Give them Post-it notes on which to write down their ideas. Instruct them to place notes within the frame to indicate their preferences, ie a note placed in the center indicates a strong sense that the item is clearly within the scope of work, while one placed near the border refers to an aspect thatā€™s debatable. ļ® In silence, team members begin to move the cards others have placed on the chart to get it right from their perspective. If a Post-it note is moved and the originator of it disagrees, he/she can move it back. The facilitator places a dot on it to signify that further discussion is warranted. ļ® The facilitator leads a group discussion to resolve any differences. DEFINE THE PROBLEM 26 p d f M a c h i n e t r i a l v e r s i o n
  • 27. Brainstorming ā€¢ Brainstorming is frequently the first exercise a group takes on together. It can be used at any stage of the meeting, but is most often used to diagnose the problem(s) or to find solutions. ā€¢ Brainstorming encourages lots of ideas, differences of opinion and divergent thinking. The greater the number of ideas the group can generate, the more numerous will be its solutions and the greater its understanding. GENERATE IDEAS 27 p d f M a c h i n e t r i a l v e r s i o n
  • 28. Brainstorming No matter what you do with the results of the brainstorming session, there are some fundamental rules that always apply during the exercise: ļ®The more the merrier. The quality of the idea is not as important as the number of ideas the group generates. ļ®Do not evaluate, question or comment on ideas. Never discourage or question an idea. Donā€™t remind someone that we already have that idea. DONā€™T INHIBIT CREATIVITY! ļ®Crazy ideas are welcome. Break loose from the norms. Challenge paradigms. Think anew. ļ®Build on each othersā€™ ideas. GENERATE IDEAS 28 p d f M a c h i n e t r i a l v e r s i o n
  • 29. Brainstorming methods Free-for-all ā€¢ As soon as ideas pop into peopleā€™s heads, they shout them out loud. ā€¢ As ideas are brought up, the facilitator writes them on a flip-chart or white board. Typically, ideas come in bursts then trickle off. Itā€™s important to push the group beyond the plateau of, ā€œThatā€™s all we have.ā€ Humorous or abstract ideas can push a group through the plateau and into a pocket of less obvious ideas. This is a rapid fire process where the person capturing ideas is often writing as fast as he/she can during bursts of creativity from the group. GENERATE IDEAS 29 p d f M a c h i n e t r i a l v e r s i o n
  • 30. Brainstorming methods Round Robin ā€¢ Each person shares an idea when itā€™s his or her turn. ā€¢ The facilitator calls on each person in order. Some people prefer this technique, while others find it very stressful. For some, it can take the focus off of the creative process and sub-optimize results. GENERATE IDEAS 30 p d f M a c h i n e t r i a l v e r s i o n
  • 31. Individual Brainstorming ļ® Each person writes down all the ideas he/she can come up with. ļ® When everyone is finished, each person reads out loud his/her list and a master list is created. ļ® After all the individual lists have been incorporated into the master list, group members are encouraged to add to the list. Others peopleā€™s ideas usually generate additional ideas and variations on themes. GENERATE IDEAS 31 p d f M a c h i n e t r i a l v e r s i o n
  • 32. The Five Whys Objective: trying to find the root cause of a problem. Step 1: The first Why. Pick the issue you want to study. Ask the first Why of the group: ā€œWhy is such and such taking place?ā€ You will probably end up with three or four answers. Put them all on a flip chart or white board with plenty of room around them. Steps 2, 3, 4, 5: The Successive Whys. Repeat the process for every statement on the wall, asking, ā€œWhy?ā€ about each one. Post each answer near its parent. Follow up all the answers that seem likely. You will probably find them converging. A dozen separate symptoms may be traceable back to two or three sources. GENERATE IDEAS 32 p d f M a c h i n e t r i a l v e r s i o n
  • 33. The Five Whys Avoid focusing on who did what. A cycle of blame and defensiveness doesnā€™t provide the right framework for substantive change. Donā€™t do this: Why is there oil on the floor? Because the maintenance crew didnā€™t clean it up. Why didnā€™t they clean it up? Because the Supervisor didnā€™t tell them to. Why didnā€™t she tell them to? She didnā€™t know about it. Why didnā€™t she know about it? Because she didnā€™t inspect the area this morning. Why didnā€™t she inspect the area? Because no one asked her to. Try not to blame individuals for something that has gone wrong, but look instead for problems in the way things work and process-oriented solutions. GENERATE IDEAS 33 p d f M a c h i n e t r i a l v e r s i o n
  • 34. The Five Whys When the Five Whys is done correctly, it directs people to recognize the difference between an event/people oriented explanation and a process-based explanation. For example, if you traced a process explanation for the oil spill, it would lead to different accounts for oil on the floor. Perhaps the maintenance people were poorly trained, and that contributed to the oil puddle; or perhaps a faulty gasket was to blame, and the company needed better maintenance practices. As you trace the Whys back to their root causes, you might find yourself tangling with issues that not only affect the initial problem or symptom, but the entire organization. GENERATE IDEAS 34 p d f M a c h i n e t r i a l v e r s i o n
  • 35. Fishbone Provides a structured way to analyze a problem. When one of the ā€œbonesā€ is empty of causes, the group can focus on those issues and uncover things previously unseen by the group. Remember that the bones (methods, material, machines, people, nature and measurement) represent the CAUSES of the problem, and the symptom box ā€“ the head of the fish -- represents the EFFECT of the problem. Problem or Symptom Methods Material Machines People Mother Nature Measurement GENERATE IDEAS 35 p d f M a c h i n e t r i a l v e r s i o n
  • 36. Fishbone The titles of the ā€œbonesā€ usually remain the same, regardless of the project. Add causes as appropriate. Oil on floor Methods Material Machines People Environment Measurement Multiple hand-offs Old machines Trained mechanics absent on some shifts GENERATE IDEAS 36 p d f M a c h i n e t r i a l v e r s i o n
  • 37. Mr. Hasan Haider - NPO Pakistan p d f M a c h i n e t r i a l v e r s i o n
  • 38. Mr. Hasan Haider - NPO Pakistan p d f M a c h i n e t r i a l v e r s i o n
  • 39. Mr. Hasan Haider - NPO Pakistan PROCESS CHECK NONCONFORMANCE MANAGEMENT TRAINING PRODUCT /SERVICE CUSTOMER RESULTS QUALITY RECORDS Quality Manual Procedures Work Instructions Drawings Spec's Standards Instructions Test Authority Responsibilities ISSUE CONTROL INPUT OUTPUT AUDIT REVIEW PLAN 4.1 4.2 4.6 4.9 4.10/11 4.13 4.14 4.16 4.17 4.18 VENDOR CONTROL SUPPLIES CORRECTIVE ACTION STAFF METHODS EQUIPMENT Examples Best Conditions and Flow Charting p d f M a c h i n e t r i a l v e r s i o n
  • 40. Mr. Hasan Haider - NPO Pakistan p d f M a c h i n e t r i a l v e r s i o n
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  • 43. Affinity diagrams Objective: Affinitizing is an excellent way to organize the results of a brainstorming session. After the group has developed the ideas on Post-it notes and placed them onto the white board, you should do the following: Small groups of team members move the cards or notes into clusters that appear to share similar ideas. The notes can be moved as many times as the group feels is necessary until all the members are satisfied with the clusters. A cluster can contain any number of cards ā€“ even one. Often seven to ten clusters will come out of this activity. The group then clarifies and discusses the relationship between the items and assigns a title for the cluster. Many times, one of the cards within the cluster will serve as a title for the entire cluster. If a title doesnā€™t emerge, develop one and place it over the cluster. If a group of items falls into a miscellaneous cluster, see if they now fit into one of the designated clusters. ANALYZE THE IDEAS 43 p d f M a c h i n e t r i a l v e r s i o n
  • 44. Affinity diagrams Points to watch: The facilitator has to play a pro-active role in driving clear, distinct categories. Look for overly large groupings or groupings with multiple subjects. A large, amorphous heading such as ā€œDataā€ might contain two different subjects, such as data thatā€™s been input to Amadeus and reports generated from Amadeus. Ask the group, ā€œCan someone explain why these two are together?ā€ or ā€œAre there two different subjects in this category?ā€ The facilitator should push the group to find missing, redundant or overlapping categories. 44 ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 45. Interrelationship Diagraph Objective: to identify, analyze and classify the cause and effect relationships that exist among items. The interrelationship diagraph: ļ® Helps the group focus on a possible solution; ļ® Encourages thinking in multiple directions; ļ® Finds cause and effect relationships; ļ® Allows key issues to emerge naturally; and ļ® Helps to identify root causes. Note: This exercise can require considerable time, since ideas are continually being reviewed by the participants. 45 ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 46. A Interrelationship Diagraph ļ® Use the statement and header cards from the Affinity Diagram. ļ® Arrange the header cards in a large circular pattern. ļ® Compare each card with every other card. - Ask, ā€œIs there a cause/influence relationship?ā€ - If the answer is yes, ask, ā€œIn which direction is the cause/influence greater?ā€ ļ® Draw an arrow showing the relationship. A B 46 ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 47. Interrelationship Diagraph ļ® Tally the number of outgoing and incoming arrows for each item. ļ® The item with the largest number of outgoing items is the root cause or driver. This is generally the item to focus on. ļ® The item with the most incoming arrows indicates a key outcome. A F A B C D E Outgoing arrows = 3 Incoming arrows = 0 Outgoing arrows = 1 Incoming arrows = 3 47 ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 48. Mr. Hasan Haider - NPO Pakistan p d f M a c h i n e t r i a l v e r s i o n
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  • 51. Prioritizing Objective: to establish which problems merit the groupā€™s immediate attention. Once a problem has been brainstormed and affinitized, team members vote on which categories they deem most important. 1. Establish the criteria that will be used for prioritization: IMPACT ā€“ what impact do the issues have on the major problem? CONTROL ā€“ can members of the team take actions that will affect the problem? The most productive problems to tackle are those that require actions only by members of the group and peers at their level. CLARITY ā€“ Is the ā€œproblem areaā€ category well-defined and understood by the group? 51 ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 52. Prioritizing 2. Select the most important problems. One of two voting methods is usually used: - A show of hands, with each person getting only three votes; or ļ® Each person goes to the board and puts a check mark next to his/her top three preferences. The three problems with the most check marks are selected 3. Review the groupā€™s selections. If you are the facilitator, push back and challenge them. 4. A key question to ask at this point is whether the problems being highlighted are beyond the scope of the group members. Ask questions such as, ā€œWho owns this process?ā€™ or, ā€œCan we make these changes?ā€ 52 ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 53. The Two by Two Objective: analyze which solutions will have the biggest payoff in relation to the ease of implementation and impact. Draw the 2x2 below on a white board. Take each of the items you need to prioritize and write each one on a separate Post-it note. Ask if each issue is High or Low in its Impact. Then ask how easy it would be to implement. Place the Post-it note into the appropriate box. High Low High IMPACT High impact; low ease of implementation High impact; high ease of implementation Low impact; low ease of implementation Low impact; high ease of implementation EASE OF IMPLEMENTATION Low hanging fruit 53 ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 54. The Two by Two After the group has placed each of the ideas into the boxes, analyze the results. Has almost everything fallen into one quadrant? Is the group overestimating the ease of implementation? Underestimating it? Keep pressing the group to refine its thinking until everyone is satisfied that the problems are represented in the correct box. 54 ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 55. Establish Critical Success Factors Objective: to gain agreement on the 6-8 critical factors upon which success depends. The focus is on what the group should do going forward. Write the project name as a header card and ask the group to brainstorm the 6-8 critical success factors that have to be achieved if the project is to be successful. These might be: ļ®Indicators of progress ļ®ā€œMust Doā€ to be successful ļ®ā€œMust Haveā€ to be successful ļ®Key Measurements ļ®Critical Personsā€™ Support 55 ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 56. Create a Responsibility Grid Sometimes things donā€™t get done when meetings are over because the group isnā€™t clear about what each member has to do. This chart helps to overcome the problem. Objective: Identify and agree on who will be responsible for different tasks. The team develops these decisions together. Project Tasks Names ļ® Makes patterns of responsibility clear; ļ® Ensures an appropriate distribution of tasks; ļ® Helps teams to reach consensus. 56 ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 57. Create a Responsibility Grid EXAMPLE Primary Responsibility: Resource: ASSIGN ONLY ONE PERSON AS THE LEAD ON EACH TASK. Project Tasks Names Jim Tom Ann Jane Sam Type up minutes and distribute Research buyers Email sellers Follow-up with VP Compile marketing list Prepare mailing 57 ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 58. Another Use of the Responsibility Grid Objective: Identify and agree on how decisions will be made, both within the team and in terms of key stakeholders. The team develops these decisions together. As before, write names in the top section and tasks in the left column; but this time, add numbers from the list below in the appropriate box. 1. Should be the only one to make this decision 2. Should have veto power over this decision 3. Should be one of those who votes 4. Should be consulted before the decision is made 5. Should be told about the decision after it is made 6. Has no need to be involved in this decision Project Tasks Names 58 ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 59. Stakeholder Analysis A stakeholder is a person or group who is: ļ® Responsible for the final decision; ļ® Likely to be affected by the outcomes you want; ļ® Able to assist or block the outcomes you want; ļ® Has expertise and/or resources that can affect the quality of your project. Stakeholder Analysis allows you to identify: ļ® Committed supporters ļ® Potential resistance ļ® Key influencers and prepare a strategy to help achieve your goals. 59 ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 60. Names Stakeholder Analysis 1. Plot where individuals currently stand with regard to desired change. 2. Plot where individuals need to be if you are to accomplish change successfully. Identify gaps between actual and desired. 3. Indicate how individuals are linked to each other. Draw lines to indicate who influences whom. 4. Plan action steps for closing the gaps. 60 Moderately Against Strongly Against Strongly Supportive Neutral Moderately Supportive How do I get a win for them? Issue/Concern ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 61. Stakeholder Analysis Once the group has worked out where key stakeholders stand on the issue, move onto the last two columns. Joe Jim Jane Julie 61 Moderately Against Strongly Against Names Strongly Supportive Neutral Moderately Supportive How do I get a win for them? Issue/Concern ANALYZE THE IDEAS p d f M a c h i n e t r i a l v e r s i o n
  • 62. Working Together Objective: to identify the issues affecting the stakeholders, what their concerns are, and what can be done to resolve differences. 62 Directions: 1. Members of the team agree who the most important stakeholders are. 2. The team determines what stakeholdersā€™ concerns or interests are. 3. In the ā€œIssues/Concernsā€ column, the team writes down why the stakeholder takes that position (not what the stakeholderā€™s position is.) 4. The team discusses and agrees on a strategy that: ā€¢ acknowledges stakeholdersā€™ concerns; and ā€¢ can effectively remove barriers. AFTER THE MEETING p d f M a c h i n e t r i a l v e r s i o n
  • 63. Mr. Hasan Haider - NPO Pakistan AFTER THE MEETING Meeting notes and minutes Objective: to follow up on the decisions and actionable items that come out of a meeting. All too often, decisions made in a meeting are neither documented nor conveyed to attendees or stakeholders. To avoid this pitfall: ā€¢ Ask someone in the meeting to act as the note-taker or scribe. ā€¢ Type up the notes after the meeting to document what was said. ā€¢ Fill out the following template (which you can download from the Process Excellence website on Global Net) and distribute it to all your invitees and stakeholders. p d f M a c h i n e t r i a l v e r s i o n
  • 64. Mr. Hasan Haider - NPO Pakistan Date: Attendees:s: Agenda: Decisions: Action Items: Responsible: Deadline: Other Meeting Notes AFTER THE MEETING Working Together Objective: to follow up on the decisions and actionable items at the meeting. p d f M a c h i n e t r i a l v e r s i o n
  • 65. Mr. Hasan Haider - NPO Pakistan p d f M a c h i n e t r i a l v e r s i o n
  • 66. Mr. Hasan Haider - NPO Pakistan p d f M a c h i n e t r i a l v e r s i o n