Odd form feeder deal with the placement or insertion of both surface mount and through hole components. Contact with me through angelaguo1688@gmail.com or angela_kuo@126.com if you're interesting our production.
2. Odd Form Definition
Odd Component:
Odd shape through-hole or surface mount
components that cannot be
automatically placed using standard
pick and place assembly machines due
to the component’s height, shape or
weight.
Odd Component Examples
3. Odd Form Trends
– Drive to reduce defects
– Increase throughput
– Cost/availability of manual labor
– Packages becoming available
– Reduce cost of manufacturing
4. Odd Form Feeder Solutions
Vibrating Feeder for LED lens
Radial taped feeder for SMT solution
5. Odd Form Feeder Solutions
Vibrating Feeder for LED lens
Features:
Vibratory bowl feeders are available for odd
form bulk components. Like LED LENS, LED
LIGHT, etc. Deal with mounter Each feeder
can hold up to one different components.
Vibrating Feeder can base on customer's
requirement to special order.
Odd Form Feeder deal with the placement or insertion of both
surface mount and through-hole components.
6. Vibrating Feeder for LED lens Application
Component
Transport
As a feeder,the vibration plate will feeding the
component to the nozzle,after that nozzle will
pick up the component and move to the board
mount component finally.
Pictures for reference only
vibration plate
7. Simple to operate
This feeder is full automatic running,all you need it just to
control the speed
speed controller
9. Radial taped feeder for SMT Machine Application
The radial feeder will feeding the radial
component to the pick and place
machine, then nozzle pick up the
component and insert it to the PCB,
completed mount component finally.
Pictures for reference only
10. Radial taped feeder for SMT solution
Features:
For taped components, radial feeders are available.
The radial feeder cuts the leads and presents the
components accurately for pick up. Feeder quantity
base on your mounter and your component. Feeders
can be mounted both on the front and rear sides of
the pick & place machine.
Radial taped feeder for SMT Machine
11. Radial Components
Two Package Types
- Reels
- Boxes – Known as “Ammo Packs”
Two Standard Tape Pitches
- 12.7mm is the most common.
- 15mm is only on larger parts. Po Comment
12.7mm Standard – 90% of time
15 mm Larger Components
Radial taped feeder for SMT Machine
12. Radial Components
Components come in multiple Spans
- Span is the distance between leads.
- Dimension “F” seen ->
- Other Lead spans are out there:
15mm, 2.0mm, 3.5mm, 6.5mm, etc.
- Most typical lead spans are
2.5mm – LEDs, small Capacitors
5.0mm – Medium Capacitors,
7.5mm – Large Capacitors, MOVs, PTCs
10.0mm – Box Capacitors, High Voltage Capacitors.
Radial taped feeder for SMT Machine
13. Radial Component Feeders
1. Whole Pick & Place Machine can
install 10 pcs Insert Feeder.
2. - Different Feeder for 12.7mm and
15mm pitch tape.
Feed wheel “teeth” need to match up
with different pitch tape.
- Different Feeder for different lead
span ranges.
2.5mm to 7.5mm
5.0mm to 10mm
14. Component Feeders
Real Application View
- No difference in “reels” or “box” feeding.
Radial taped feeder for SMT Machine
https://youtu.be/yGbg7jmbaF0