2. Odd Form Definition
• Odd Component:
• Odd shape through-hole components
that cannot be automatically placed
using standard through-hole insert
machines due to the component’s
height, shape or weight.
Odd Component Examples
3. Odd Form Trends
– Drive to reduce defects
– Increase throughput
– Cost/availability of manual labor
– Packages becoming available
– Reduce cost of manufacturing
4. Market Focus – Odd Form AssemblyMarket Focus – Odd Form Assembly
• Odd form factor component handling for PCB
assembly
– Market Challenges
• Irregular packaging
• Conversion from Hand assembly
• Competing in low cost markets
• No industry standards governing assembly process
• Large / heavy components
• High force requirements
– S7000 Advantage
• Most flexible head available on the market
• Vision component inspection enables use in Pin in
Paste applications
• Vision component inspection finds quality problems
before insertion
• Data driven programming and component database
bridges the gap between custom automation and
Surface Mount assembly machines
5. Connector Inserter S-7000D
Single Head to Four Head (Optional)
Insertion speeds up to 8,000/hour
Lowest cost of ownership in the industry
Through Hole Products
6. •
Tact Switch InserterTact Switch Inserter S-7000DS-7000D - In Detail- In Detail
-Highest Throughput
•8,000 CPH Spec Speed
-Insertion Head
• Single Head to Four Head (Optional)
- Lowers Cost of Ownership
• Low Energy costs. Power supply: 2.0KVA
• Minimal preventative maintenance required.
RMB2,000/Month/Unit
- Easy to Use User Interface
• Easy operation, use Excel program and USB input.
• Off-line programming available
• Components available: Tact Switch, Outer diameter: 6.0×6.0-
10×10 、 Handle length ≤3.5mm.
7. Tact Switch InserterTact Switch Inserter S-7000DS-7000D
1 Insertion rate 8,000PCS / H
2 Package Types Bulk Switch or Tube package
3 PCB Size (Min)50 mm x50mm、(Max)480mm x 390mm
4 Components available
Tact Switch, Outer diameter: 6.0× 6.0-10× 10、Handle
length ≤ 3.5mm
5 Insert Head
1 to 4 pcs Heads; Insert different types Switch at same
time
6 Insert Direction 0-90° , integral multiple of 1° .
7 Component Inspect Based with support inspect PCB function
8 Component Fixed Mode Clinch fixed
9 Control System Industrial PC
10 Display System 17’’ LCD
11 Machine Size (L × W × H) 2160mm× 1330mm× 1530mm
12 Machine Weight 1200KG
13 Power supply 220V, AC (single phase) 50/60 HZ, 2KVA;
14 System Protection UPS, keep machine run 15 minutes without power
15 Working Power 800W (Energy-saving)
16 Air pressure 5-6kg/CM2
17 Air consumption 0.6 m3
/minute
18 Coordinate correction
Machine vision systems, multi-point MARK vision
correction.
19 Driving system AC Servo、 AC motors
20 Data input USB interface input (EXCEL format)
21 Control System
English version interface (WINDOWS system control
platform)LCD monitor
22 PCB transfer mode Manual /Automatic optional
Specification Parameter
8. Tact SwitchTact Switch Insertion PCBInsertion PCB
PCB Front SidePCB Front Side
PCB Back SidePCB Back Side
