High-end Pick & Place Machine This pick and place machine coming from China has not only a high placement speed as compared to the other competitors at home, but also owns a really competitive price. There are several types offered. The first one is multi-functional pick and place machine, which can reach 40,000 CPH as well as maintaining a placement precision of ± 0.05mm. Besides, the minimum component can reach 0402 (01005) mm. Also, there are other types available such as 1.2/1.5M LED mounter and the type with highest placement speed of 95,000 CPH.
A "pick and place machine" is a piece of industrial equipment used in manufacturing, particularly in electronics assembly and printed circuit board (PCB) assembly processes. Its primary function is to automatically pick up electronic components (such as resistors, capacitors, integrated circuits, or LEDs) from a tray or reel and accurately place them onto a PCB with precision and speed.
Key features and functions of a pick and place machine include:
Component Pickup: The machine uses a vacuum nozzle or other mechanisms to pick up individual electronic components from their packaging (e.g., trays, reels, or tubes).
Vision Systems: Many modern pick and place machines are equipped with vision systems that help identify component positions on the PCB, ensuring accurate placement.
Placement: The machine places the components onto the PCB according to the programmed coordinates, orientation, and soldering requirements. It can handle small and delicate components with high precision.
High Speed: Pick and place machines are capable of very high-speed operation, allowing for efficient mass production of electronic assemblies.
Flexibility: They are often programmable and can be reconfigured for different component sizes and shapes, making them versatile for various assembly tasks.
Accuracy: These machines offer high placement accuracy, reducing the risk of errors and improving the quality of the final product.
Soldering: In some cases, pick and place machines can be integrated with soldering equipment to complete the assembly process.
These machines play a crucial role in automating and streamlining the assembly of electronic devices, making production more efficient and reducing the possibility of errors. They are commonly used in industries like consumer electronics, automotive manufacturing, telecommunications, and more, where precise and efficient component placement is essential.
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2. INTRODUCTION
COMPANY PROFILE
ElectronicsTalk has been devoted to providing all-in-one SMT solutions for years.
We integrated the most valuable suppliers globally to help you solve any issues
in the PCB assembly line.
All the options we can offer include PCB handling, placing, soldering, printing,
inspection, conformal coating, and peripheral consumable series, etc. You can
find out your favorite equipment along with complete purchase information
quickly here.
The one-stop service that we have been focusing on contains strict quality control,
offering attentive pre-sales service in real-time at 24/7 to remove any purchasing
barriers and post-sales service to keep improving the customer satisfaction.
Fast and efficient customer service support will begin when we received
your first inquiry.
3. ADVANTAGES
Product R&D
Demo centers
With our strong and talented R&D teams, we can let the best technology
satisfy your needs in the most valuable prices.
We have set up demo centers separately in each different markets in the
world, which can enable our suppliers to demonstrate their product
solutions or technologies easily and effectively to our customers.
After-service support
We hired the service engineers globally who can help our customers to fix
any technical problems through their rich experience and precise spoken
English.
Free on-site training
We offer on-site training for each customer for free by sending engineers
to any customer locations.
Relying on this platform, any visitors who are in different roles in the supply
chain can share their opinions and ideas on the particular dimensions.
Vast information sharing
4. Pick and Place Machine Series
RS-1R Pick and Place Machine
RX-7R Pick and Place Machine
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JUKI SMT Pick and Place Machine
5. CONTENTS
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SM471PLUS Pick and Place Machine
SM481PLUS Pick and Place Machine
SM482PLUS Pick and Place Machine
Samsung/Hanwha Pick and Place
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Desktop Pick and Place Machine
Low Cost Pick and Place Machine
PCB Pick and Place Machine
LED Pick and Place Machine
China SMT Pick and Place Machine
6. RS-1R Pick and Place Machine
RS-1R, as the new generation of JUKI’s pick and place machine, its base frame has
been redesigned, thus, its mounting speed has been also improved greatly, which is
more faster compared to the RS-1.
The nozzles trackability function:
For upgrading the trackability and management, JUKI has put RFID tags onto all
the nozzles. Besides, the operator can monitor the maintenance for nozzles
Large Nozzle ATC
Changeable ATC plate supports nozzles up to 7*28 mm. It is available for heavy
components or large nozzles.
Broad Range of Component
RS-1R supports components from 0201 (metric) to 74 mm square or 5*150 mm
rectangular parts. The maximum height for component of RS-1R is 25 mm.
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7. Optimum Line Balance and Highest Output on Any Types of Products
Changing the RS-1R functionality does not demand a head replacement. Equipped
with the innovative head, it is able to be adjusted according to the assembly needs.
Brilliant head design enables it to greatly improve the placement speed. Furthermore,
it will become more flexible for complicated PCBs with lots of large components.
Self-optimizing Smart Head
"Takumi head" can automatically optimizes its height between 6 different positions on
the basis of the component height.
Tact time is optimized by maintaining the head as close to the printed circuit board as
possible for the components mounted.
New Dynamic Height 8 nozzle placement head automatically adjusts height to
improve the placement speed.
This head adjusts automatically on the basis of the components to be mounted from 1
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8. mm to 25 mm in 6 different positions (1 • 3 • 6 • 12 • 20 • 25 mm).
(Variable height of the laser sensor according to the component height)
On-The-Fly Centering Technology & Recognition Algorithm
JUKI´s On-The-Fly centering technology is quick, precise and reliable for a broad
range of components.
Broad range of supported components such as SOP, QFP, PLCC, BGA and many
more. Sizes can be from 0201* (metric) to 50 mm square.
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9. Specification:
Board Size
Max. 650 × 370 mm (single clamping)
Max. 950 × 370 mm (double clamping)
Max. 1,200 × 370 mm (double clamping)
Component height 25 mm
Component size 0201 (metric) ~ 74 mm / 50 × 150 mm
Placement Speed
Optimum 47,000 CPH
IPC9850 31,000 CPH
Placement accuracy ± 0.035 mm (Cpk ≥ 1)
Feeder inputs max. 112
Power supply 200 ~ 415 VAC, 3-phase
Apparent power 2.2 kVA
Operating air pressure 0.5 ± 0.05 MPa
Air consumption
max. 50L / min
Machine dimensions (W×D×H) 1,500×1,810×1,440 mm
Weight (approximately) 1,700 kg
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10. RX-7R Pick and Place Machine
As the new generation of JUKI’s pick and place machine, the RX-7R has lower power
consumption and lighter weight compared to the RX-7.
Feature:
New P16S Placement Head
Upgraded angular placement precise ideal for LED mounting
Upgraded reliability
Defect Recognition Prior to the Placement
Top and bottom inspect of parts with leads to prevent upside down placement
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11. Higher Speed
Able to place two boards at one time
75K (CPH)
Gentle to Components
Low impact placement, with precision placement force adjustment
Specification:
Board Size
Single-lane
conveyor
50 × 50 ~ 510 × 450 mm
Dual-lane conveyor 50 × 50 ~ 510 × 250 mm
Component height 3 mm
Component size
03015*3 ~ 5 mm
Placement Speed
Chip (Optimum) 75,000 CPH
IC -
Placement accuracy Chip
±0.04 mm (Cpk≥1)
Component loading quantity Up to 76 component types (when an
EF08HDR is used)
Power supply
AC 200 – 430 V; 3-phase
Apparent power
2.3 kVA dry air
Operating air pressure 0.5 ± 0.05 MPa
Air consumption
20 l/min (during normal operation)
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12. Machine dimensions (W×D×H) 998 × 1,895 × 1,530 mm
Weight (approximately) 1,870 kg
Option
Conveyor
Support-pin / Support-sponge
Inspection function
Component Verification System
(CVS)
Software
JaNets / IFS-NX (parts verification;
traceability; component inventory
control)
Others
Dedicated nozzle / Spare nozzle
cartridge / Flexible Calibration
System (FCS) / Offset placement
after solder screen-printing
LINE CONTROL SOFTWARE
JaNets
User definition / Facility definition /
Component DB / Creating production
programs / Line optimization
Line monitoring / Cluster
optimization
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13. Samsung/Hanwha Pick and Place Machine
Feature:
Fly Camera System
The flying camera is applied so that the recognition of components is quick and
efficient no need of stopping during the placement process. It maximized the
mounting speed due to minimizing the recognition time.
The Highest Applicability to Long and Large PCBs Among Machines of the
Same Class.
Model Single Lane Dual Lane
SM471PLUS Max. L610*W460 mm Max. L610*W250 mm
SM481PLUS Max. L1,500*W460 mm N.A.
SM482PLUS Max. L1,200*W510 mm N.A.
Electric and Pneumatic Feeding System
Applied with electric and pneumatic feeders in the same feeding station is provided.
With this advantage, the investment in production can be minimized.
Added a New Function Maximizing the Operational Convenience of
Customers
Easy Component Registration New Parts Editor
The component registration system is easy to operate
by simply drag & drop function, the whole process
required only clicking the mouse. What’s more, the
system is unified in both in-line and off-line
application, which reinforced further user
convenience.
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14. Component Monitoring Before/After Placement
To ensure high quality of production, it can automatically avoid the component
dumping and non-insert problem.
Three time of inspection: before/after ANC;, before/after component placement, and
after component dumping.
Latest View Function
Since large-sized components are not viewed in one screen, it is hard to adjust their
pickup or placement position. Thanks to the special view function, allowing large-size
of components to be viewed within the FOV of a camera.
Multi-Vendor Component Management Function
This function enhances user convenience. As the same components are inputted from
various component inputting devices, it is not necessary to change a PCB file and
download a new PCB file
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15. SM471PLUS Pick and Place Machine
Fast Chip Placer
Thanks to the two gantries equipped with 10 spindles per head and a new flying
camera system, the placement performance of the machine is higher. Its placement
speed has increased further to 78,000 CPH that is the highest all over the world
among the same class of pick and place machines. In addition, its component capacity
is from chips of 0402 to maximum 14mm IC. Applied the electrical feeders, the actual
shooting speed is increased as well as the placement accuracy. As a result of using two
gantries and dual lane, it supports various production modes to maximize the
productivity.
Feature:
Dual Lane and Shuttle Conveyor
Use of dual lane maximizes the productivity and application of shuttle conveyor
enlarged the large-size of PCB flexibly.
Supports for Three Production Modes in Terms of Production
Characteristics
Under the common condition of less than D250mm, there are three modes available:
Join Mode: use of both front and rear feeder stations.
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16. Single Mode: specifically for medium-size and large PCBs.
Twin Mode: detached placement at front and rear sides.
Various production mode can avoid the machine stopping problem as a result of the
designed structure of dual lane. The production process can be continuous even when
one head encounter a problem or component feeding run short, which ensures a
smooth and efficient assembly line.
Specification:
Model Name SM471PLUS
Alignment Fly Camera
Number of Spindles 10 Spindes x 2 Gantry
Placement Speed 78,000CPH (Optimum)
Placement
Accuracy
Chip ±40µm@±3σ
QFP ±50µm@±3σ
Component
Range
Fly
Camera
Chip
IC, Connector
BGA, CSP
0402 ~ 14mm
Fix
Camera
IC, Connector
BGA, CSP N.A.
Max. Height 12mm
PCB Size
(mm)
Min. L50 x W40
Max.
Single Lane
~ L510 x W460
~ L610 x W460 (Option)
Dual Lane ~ L460 x W250
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17. ~ L610 x W250 (Option)
PCB Thickness 0.38 ~ 4.2
Feeder Capacity (8mm standard) 120ea/112ea (Docking Cart)
Utility
Power AC200 / 208 / 220 / 240 / 380 / 415V (50/60Hz, 3Phase)
Air Consumption
Max. 5.0kVA
350Nℓ/min
50Nℓ/min (Vacuum Pump)
Mass (kg) Approx. 1,730
External Dimension (mm) L1,650 x D1,690 x H1,485
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18. SM481PLUS Pick and Place Machine
Owning optimal 40,000CPH mounting speed for chip and takes only about 1 second
for each QFPs, the SM481PLUS has a excellent production performance among all
medium-speed chip shooters with the latest recognition technology. Applying one
gantry equipped with 10 nozzles per head, saving the operating manpower by only
using one side of the machine. Compatible to produce long PCB boards with
maximum lengths of 1,500mm, the machine enhanced the ability of mounting large
PCBs.
Feature:
Large Component Capacity and Remarkable Production Speed
A wide range of components, from 0402 to 16mm chips and other IC, Connector,
BGA, CSP are applicable.
Owning high-precision and effective mounting head equipped with 10 nozzles and an
upward camera for optional, reaches a general requirement of high-speed placement.
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19. Applicable Long Board of 1,500mm
The extended conveyor realizes the production of 1,500mm length of long board.
One-side Operation
The manpower can be utilized maximally by the single lane structure with one-side
operation.
Specification:
Model Name SM481PLUS
Alignment
Fly Camera
+ Fix Camera (Option)
Number of Spindles 10 Spindes x 1 Gantry
Placement Speed 40,000CPH (Optimum)
Placement
Accuracy
Chip ±40µm@±3σ
QFP ±30µm@±3σ
Component
Range
Fly Camera
Chip
IC, Connector
BGA, CSP
0402 ~ □16mm
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20. Fix Camera
IC, Connector
BGA, CSP
□16mm ~□42mm (Standard)
□42mm ~□55mm (MFOV)
L55mm ~ L75mm Connector (MFOV)
Max. Height
10mm (Fly)
15mm (Fix)
PCB Size
(mm)
Min.
L50 x W40
Max.
Single Lane
~ L460 x W400
~ L510 x W460 (Option)
~ L610 x W510 (Option)
~ Max. L1,500 x W460 (Option)
Dual Lane
N.A.
PCB Thickness
0.38 ~ 4.2mm
Feeder Capacity (8mm standard)
120ea/112ea (Docking Cart)
Utility
Power
AC200 / 208 / 220 / 240 / 380 / 415V (50/60Hz, 3Phase)
Air Consumption
Max. 3.5kVA
160Nℓ/min
50Nℓ/min (Vacuum Pump)
Mass (kg) Approx. 1,655
External Dimension (mm) L1,650 x D1,680 x H1,530
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21. SM482PLUS Pick and Place Machine
With a wide component applicable range from 0603 to 22mm of IC and an optimum
placement speed of 30,000CPH components, let it also become the best chip shooter
among same class. Moreover, equipped with the high-pixel camera, it has a
high-precision component recognition system. Also, owing high placement accuracy
(30 micron) of IC components and offer easy component registration system, which is
high efficient.
Feature:
Camera Algorithm
The component recognition accuracy increased by the function of elimination of
image noise and automatic teaching. The fly camera improved the recognition and
calibration of the components during the movement process of pick and place.
Automatic Real Time Pickup Position Calibration System
Polygon Function
Abstracts and recognizes a component wholly
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22. Panorama view
For components whose size exceeds the field of view of a camera, this function
enable to combine separated component images into one that is applied. It is also
suitable for irregular shaped components by automatically teaching the placement
position simply.
Specification:
Model Name SM482PLUS
Alignment
Fly Camera
+ Fix Camera
Number of Spindles 6 Spindes x 1 Gantry
Placement Speed 30,000CPH (Optimum)
Placement
Accuracy
Chip ±40µm@±3σ
QFP ±30µm@±3σ
Component
Range
Fly
Camera
Chip
IC, Connector
0603 ~ □22mm
(*** 0402 ~ □14mm)
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23. BGA, CSP
Fix
Camera
IC, Connector
BGA, CSP
□16mm ~□42mm (Standard)
□42mm ~□55mm (MFOV)
L75mm ~ L150mm
Connector (MFOV)
Max. Height
12mm (Fly)
15mm (Fix)
PCB Size
(mm)
Min.
L50 x W40
Max.
Single Lane
~ L460 x W400
~ L510 x W460 (Option)
~ L610 x W510 (Option)
~ Max. L1,200 x W510 (Option)
Dual Lane
N.A.
PCB Thickness
0.38 ~ 4.2mm
Feeder Capacity (8mm standard)
120ea/112ea (Docking Cart)
Utility
Power
AC200 / 208 / 220 / 240 / 380 / 415V (50/60Hz, 3Phase)
Air Consumption
Max. 3.5kVA
180Nℓ/min
50Nℓ/min (Vacuum Pump)
Mass (kg) Approx. 1,575
External Dimension (mm) L1,650 x D1,680 x H1,530
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24. Desktop Pick and Place Machine--DT-4H
This machine will be your first choice when you start to build your first small
production line
Features:
Overall Hardware Parts
It adopts with high-standard core parts which are mostly imported from reliable
brands all over the world. Each component is highly matched to complete the
high-precision and high-speed placement process.
X,Y-axis Driven by Double Ball Screw & Linear Guide Rail
DT-4H desktop pick and place machine adopts the imported Taiwan TBI
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25. high-precision ball screw to drive, which can effectively ensure the high accuracy
placement of 0201 chip and IC, BGA components.
With high-speed linear guide rail that the transportation process is silent and also
can transport precisely.
Simultaneously Recognition of Four Groups of Camera
Equipped with 4 groups of component recognition camera, it realizes fast speed
of visual recognition process which is really efficient.
High Pixel Visual Calibration Camera
Equipped with 5 million pix camera from Sony, which ensures the high accuracy
of component placement and improve the placement stability.
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26. Applicable to 0201 Chip
It is applicable to mounting the 0201 chip with high accuracy as well as keeping a
high-speed of 7000 CPH.
Equipped with Servo Motor from Panasonic
The X,Y-axis adopts Panasonic servo system with strong performance, which has
high mechanical adaptability and ensures long-term stability and precision of
mechanical use.
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27. Four Spindles Design
DT-4H can optimize capacitor, resistor, and the mounting heads realize
simultaneously picking the components, automatically reducing the movement
speed before placing the components, which improves the efficiency of common
components mounting, ensure chip mounting speed.
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28. Imported Electromagnetic Valve
DT-4H pick and place machine adopts vacuum generator and the vacuum
power is strong and stable.
Long Service Life of Tank Chain
High pressure mute durable tank chain is adopted, which has the same quality as
overseas brands, plus reasonable wiring process, the service number up to millions of
times.
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29. Intelligent Operating System
Adopting with standard industrial computer, it supports W7/10 operating system,
which is humanized and convenient.
Also, it supports visual programming and realizes fast switching optimization
after importing PCB engineering files by one-click.
Stylish Design of the Outlook
The entire of DT4H desktop pick and place machine using the latest machine
outlet design, it is intelligent to operate and improve the running efficiency.
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30. Specification:
Model DT4H
Spindle Number 4 spindles
Dimension (LxWxH, mm) 900x1140x800
Weight (Kg) 210
Average Power Consumption 400W
Drive Mode Ball screw
Drive Motor AC servo motor
Recognition Method 4 spindle Simultaneously recognition
Equipment Power 220V 50 Hz
Equipment Guide Rail Linear guide rail
Vacuum Source
High-speed on-off vacuum generator with vacuum
release function
PCB Transport Method
Auto lift to right, support machine conveyor function
at two ends
Air Source Quality Requirement
Oil-water separation device, not less than 30L dust
filter device, air pressure stabilization device
Outer Diameter of Exit Pipe 10μm, PU materials
Category of Tray
Supports up to 48 kinds of non-Feeder-supplied
devices, each of which can be arbitrarily specified in
its coordinates within the mounting range, further
expanding the stand-alone order from the aspect of
practicality
Number of Calibration Camera
1 MARK camera + 4 high-speed cameras + 1
high-speed camera
Feeder Capacity 44 slots
Repeat Positioning Accuracy 0.05mm
Actual Placement Speed
(4-head for Resistor and Capacitor)
7,000CPH
Maximum Actual Placement Speed (4-head
Mounting Simultaneously)
13,000CPH
Applicable Component
0201-40*40mm pin pitch 0.3mm chip (with support
of electric feeder, stable placement of 0603 packaged
trapezoidal LED chip, 0402, and 0201)
Nozzle Buffer Range 4.5mm
Max. Component Height 6mm
Max. Moving Rang of Z-axis 20mm
Min. Exhaust Volume of Air Supply 80-120L/min, more than 60 L in volume
Max. PCB Dimension 340mmx280mm
Compressed Air Pressure Range 0.5-0.7Mpa
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31. Low Cost Pick and Place Machine
Feature:
Operating System
Equipped with standard computer monitor mouse-support Windows 7 system,
humanized operating interface, support visual editing process, PCB file importing,
etc.
Automatic Board Entrance System
After printing the PCB board, it can be directly put into the guide rail to
automatically feed the board, achieving automatically alignment and placement.
With a large feeding station, it can support 64 groups of feeding stations at the
front and rear side, standard IC tray, tube mounted chip vibration, three tube sizes
can be adjusted at will.
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32. Synchronous Recognition of Six Groups of Cameras
Added 6 industrial-grade fast recognition cameras, which enable simultaneously
recognition and effectively ensure placement speed and accuracy. The place
placement efficiency doubled on the original basis rate almost.
Standard with 16 JUKI high-precision nozzles.
Panasonic Servo System
Adopting with an imported servo system from Panasonic, which has high
precision, strong stability, never lose step pitch. The system can guarantee 24
hours of stable placement.
Driven by a servo motor, it meets the standard of quick response, precise
positioning, low noise, and stability.
Equipped with the X, Y-axis polished ball screw, it reaches an accuracy of
0.018mm, which also has a long service life and silent effect.
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33. 5 Million Pixel High-precision Camera
USB3.0 interface high-speed transmission, color high-definition visual imaging,
0.5mm pitch recognition.
Aluminum Alloy Double Diaphragm Coupling
Good rigidity, anti-fatigue, reduce loss and improve transmission efficiency
High-Pressure Wear-resistant Tank Chain
Using the same type of tank chain as imported machines can withstand pressure
up to ten million times.
High Precision TBI Guide Rail
Adopting with the high precision TBI guide rail from Taiwan can effectively
guarantee the mounting accuracy of 0201 and BGA components.
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34. X, Y-axis adopt with the TBI linear motion rolling guide, the steel ball makes an
infinite rolling cycle between the slider and the slide rail, the load platform can
easily move linearly with high precision along the slide rail.
Automatic Conveying Structure
After the placement process is completed, it will be automatically connected with
the conveyor without manual handling of the board into the reflow oven. This
structure can save labor.
Hardware Core Parts
The core parts of this machine are high-quality and mostly imported from
well-known brands all over the world, which ensures a reliable and stable
working performance with long service life.
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35. Software Interface
The software part of this machine is designed for easy operation, with a complete
and optimized operating function, which can realize intelligent programming.
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36. Digital Features
The machine working ability is shown digitally, which is visualized and measured
accurately.
Machine Parts
The machine parts are also produced in high-quality standards, lay the foundation
for high-performance work.
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37. 1. Specification
Model PP-6H
Spindle Number 6 spindles
Dimension (LxWxH, mm)
1370x1360x1345 (exclude the monitor &
keyboard)
Weight (Kg) 580
Tape Feeder
8, 12, 16, 24mm, and vibration feeder (tube
component mountable)
Average Power Consumption 500W
Recognition Method 6 spindle Simultaneously recognition
Equipment Power 220V 50 Hz
Vacuum Source
Japan CKD vacuum generator with vacuum
release function
Motion Drive System Panasonic high-speed DSP drive
Operating System Windows 7 based full-auto operating system
Component Angle
0-360 ° at any angle, synchronous rotation
during movement
X/Y Operation Mode
Intelligent curve acceleration and deceleration
linear linkage
X/Y/Z Driving Rail TBI high-precision linear guide rail
Driving Motor Panasonic servo motor
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38. MARK Point Positioning
Fully automatic (mark points can be set
arbitrarily)
Intelligent Alarm
Automatic correction, auto-replacement, lack
of material alarm
PCB Transport Method
Automatic lift to right, support PCB transfer
positioning with three-stage entry rail.
Air Source Quality Requirement
Oil-water separation device, not less than 30L
dust filter device, air pressure stabilization
device
Outer Diameter of Exit Pipe 10μm, PU materials
Number of Tray 6
Number of Calibration Camera
1 MARK camera + 6 high-speed cameras + 1
high-speed camera
Feeder Capacity 64 slots
Repeat Positioning Accuracy 0.01mm
Max. Placement Speed
11,000CPH
Avg. Actual Placement Speed (Mounting
RC)
8,600CPH
Visual Display
17-inch industrial control display, ratio: 4:3,
resolution: 1280x1024
Programming Method
Point-to-point teaching programming, visual
programming, PCB file coordinate import, etc.
Applicable Component
0402, 0603, 0805, 1206, diode, triode, SOT,
and 40*40mm (with support of QFP, BGA that
the pin pitch is greater or equal than 0.3mm
chip)
Nozzle Buffer Range 4.5mm
Max. Component Height 6mm
Max. Moving Rang of Z-axis 20mm
Min. Exhaust Volume of Air Supply 80-120L/min, more than 60 L in volume
Max. PCB Dimension 350x450mm (44 slots: 340mmx280mm)
Compressed Air Pressure Range 0.5-0.7Mpa
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39. PCB Pick and Place Machine
Feature:
High-Efficient Visual System
Imported negative pressure detection system is used to accurately detect the
components, effectively preventing the component leakage and dumping issues.
Mark point recognition camera is applied, ensures the component quick
recognition and precision positioning.
Panasonic Servo Motor
Driven by Japanese Panasonic servo motor widely used in imported placement
machines, ensures the X/Y axis high precision motion and stable mechanical
performance.
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40. Germany Fly Camera
Equipped with 8 sets of Germany Fly Camera with 5 million pix, ensures a high
precision of component recognition and enable to realize fully high-speed pictures
taken without missing and stopping during the process, which also dramatically
improved the placement speed.
High Precision Conveyor System
Adopt Japanese THK lead screw, guarantees high accuracy control ability of
movement system.
Imported Taiwan HIWIN linear guide rail, extremely high repeatability and low
abrasion, less noise.
High Quality Yamaha Nozzles
Using the same nozzles as Yamaha, it owns an excellent quality and reliable
performance during the picking process. Since this compatible design, it is more
flexible and convenient for daily use.
Adopting with the convenient positioning block and substrate origin alignment
positioning method to fix position. The positioning accuracy is very high
(<0.05mm).
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41. Mounting angle range is from 0-360° and the precision is 0.1°. Every picking
nozzle has an independent rotation angle and added 6 component recognition
cameras.
In addition to mounting the traditional long LED tube light, it can also place bulb
light, down light, spot light, ceiling light, LED fence light, LED driving power
supply, copper wire string light, etc.
Specification:
Product Name PNP-560 PNP-580
PCB Size L600xW400mm (Max. Length enable 1200mm)
Max. Moving Range X axis: 600mm, Y axis: 400mm
Number of Spindles 6 spindles 8 spindles
Z axis Max. Moving Range 12mm 12mm
Optimal Placement Speed 30,000CPH 40,000CPH
Typical Placement Speed 10,000~23,000CPH 13,000~26,000CPH
Placement Accuracy ±0.05mm ±0.05mm
Positioning Method
MARK point camera + 8/6 (PNP-560) sets Sony visual camera position + 1 set
industrial camera (option)
Applicable Components
From the tiny chip of 0402 to resistor and capacitor parts and all kinds of LED
chips 3528, 5050, meanwhile meet placement requirements of SOP, SOT,
power driver, control board, etc. And compatible with various of high power
chips.
Types of Production
LED tube light, soft LED strip light, power supply driver, fence light, display
module, switch, display screen and other LED application products
Programming Method Automatic visual camera positioning programming
Belt Type Feeder 8mm, 12mm, 16mm, and 24mm
Feeder Capacity (8mm
standard)
30 slots (support customizatin)
Operating System WINDOWS7
Compressed Air 0.55MPA
Power Supply 220V, 50Hz, 2.0KW
Weight 1200KG
Dimension 1300mm(L)*1300mm(W)*1450mm(H)
Major Components
Flexible Cable Germany Igus
Servo Motor Japan Panasonic
Screw Rod Japan THK
Guide Rail Taiwan Hiwin
Vacuum System Germany Vacuum Pump
Z axis motor Japan Shinano
Inductive Switch Japan Panasonic
Negative Pressure Gauge Japan Panasonic
Camera Sony
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ElectronicsTalk.com
42. LED Pick and Place Machine
1. Feature
High Speed LED Production
Maximum placement speed can reach an optimum 95,000 CPH, one of the fastest
LED placement machines among the same class in the world with extremely high
precision and stability.
Wide Range of LED Components Capacity
Suitable for all types of LED lighting products, not only it can be applied for common
3528, 5050 LED chips 0603, but also compatible with varied types of high-power
components.
1.5 Meter Length Structure
With a maximum length of 1500mm of board size, it’s applicable for a large board
placement process. Using a solid and stable marble bottom structure, making sure the
machine runs smoothly.
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43. Up to 12 Mounting Spindles Available
It comes with 8, 10, and 12 spindles that are available for different kinds of
components, which supports customization to reach the optimal actual placement
speed.
Thanks to the convenient positioning block, use the base plate origin positioning
method to fix the position. The positioning is highly accurate (<0.05mm).
The mounting angle range reaches 0-360° and precision is 0.1°.
Each picking nozzle is an independent rotation angle, moreover added 8 cameras
for components recognition.
Except for mounting the traditional long LED tube light, the machine also enables
to place bulb light, downlight, spotlight, ceiling light, LED fence light, LED
driving power supply, copper wire string, and so on.
All X, Y, W axis are equipped with imported precision ball bearing screw rods
and guide rails. Z-axis installed 8 sets of the imported motor to drive, it enhanced
the smooth coordination of equipment motion, reduced abnormal noise, greatly
improved the placement accuracy and speed.
2. Specification
Product Name PNP-1500
PCB Size L1500xW385mm
Max. Moving Range X axis: 2500mm, Y axis: 385mm
Z axis Max. Moving Range 12mm
Optimal Placement Speed 95,000CPH
Typical Placement Speed 65,000CPH
Placement Accuracy ±0.05mm
Positioning Method MARK point camera + flying camera
Applicable Components
From the tiny chip of 0603 to resistor and
capacitor parts and all kinds of LED chips
3528, 5050, meanwhile meet placement
requirements of SOP, SOT, power driver,
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ElectronicsTalk.com
44. control board, etc. And compatible with
various of high power chips.
Types of Production
LED tube light, soft LED strip light, power
supply driver, fence light, display module,
switch, display screen and other LED
application products
Programming Method
Automatic visual camera positioning
programming
Belt Type Feeder 8mm, 12mm, 16mm, and 24mm
Feeder Capacity (8mm
standard)
20 slots
Operating System WINDOWS7
Compressed Air 0.55MPA
Power Supply 220V, 50Hz, 2.0KW
Weight 1800KG
Dimension 2000mm(L)*1200mm(W)*1450mm(H)
39 ElectronicsTalk.com
45. ElectronicsTalk
OTHER PRODUCTS
Pick and Place Machine Series
Soldering Machine Series
Solder Paste Printer Series
Inspection Machine Series
Conformal Coating Machine Series
ElectronicsTalk Inc.