Juki Pick and Place Machine for SMT line from Japan

1. High-Speed Compact Modular Mounter
Oct-2017/Rev.06
*Please refer to the product specifications for details.
The RS-1 is an eco-friendly product which complies with JUKI
ECO PRODUCTS standards for protecting the environment.
●The machine complies with the “JUKI Group Green Procurement
Guidelines” on the use of hazardous substances, which is stricter
than other restrictions, such as those of the RoHS Directive.
For details of JUKI ECO PRODUCTS, refer to: http://www.JUKI.co.jp/eco_e/index.html
*The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances(lead, hexavalent chromium, mercury, cadmium,PBB
and PBDE) in electrical and electronic equipment. The JUKI Green Procurement Guideline is the voluntarily established criteria to eliminate
not only the aforementioned six substances, but also other ones which also adversely affect the environment.
RS-1 website
*1 For metric 0201 compliance please contact us.
*2 Using RF feeders
*3 D dimension does not include the front operation monitor. H dimension does not include signal tower.
*4 Option except 200V
■Option
■Specification
Model
Item
Component height
Component size
Placement speed
Placement accuracy
Feeder inputs
Power supply
Apparent power
Operating air pressure
Air consumption
Machine dimensions (W×D×H）
*3
Mass(approximately)
Fast Smart Modular Mounter RS-1
Optimum
ＩＰＣ9850
650×370 ㎜ （Single clamping）
1,100×370 ㎜ （double clamping）
500×370 ㎜
25 ㎜
0201
*1
～□74 ㎜ /50×150 ㎜
42,000CPH
29,000CPH
±35µｍ（Ｃｐｋ≧1）
max.112
*2
ＡＣ200 ～ 415Ｖ
*4 .
3-phases
2.2ｋVA
0.5±0.05ＭＰa
max.50Ｌ/min
1,800×1,810×1,440 ㎜
約 1,700kg
minimum
maximum
standard
150mm conveyor extensions,
upstream and downstream
250mm conveyor extensions,
upstream and downstream
50×50 ㎜
950×370 ㎜ （double clamping）
360×370 ㎜
1,200×370 ㎜ （double clamping）
600×370 ㎜
conveyor specification
Board size
1,500×1,810×1,440 ㎜ 2,000×1,810×1,440 ㎜
1 buffer
3 buffers
*5 Please contact for details.
*6 When EF feeders adapt the an attachment of EF feeder, the EF feeder can use on RF/EF feeder trolley and fixed bank (rear side). Please inquire details.
*7 Separate connection cables for each model are required.
Recognitions system
Oparations system
Inspection function
Conveyor
Electrical protection
Force Control
Software
*5
Component handling
and feeders
Others
10 / 27/ 54 mm view camera
Rear-side operation unit
Coplanarity sensor / Component Verification System(CVS)
*5
Conveyor extention/ support pin / support sponge
CE compatible specification /Ground-fault interrupter
Force control unit / Force control nozzle
JaNets / IFS-NX / Flexline CAD
Feeder Trolley （RF feeder only / RF-EF dual servo
*6
） /Electric tape feeder (RF/EF
*7
） /EF feeder adapter
*6
/
Electric stick feeder
*7
（Type-N/Type-W） / Matrix tray server TR8SR , TR5SNX , TR5DNX / Matrix tray changer
TR6SNV , TR6DNV / Dual tray server TR1RB /Nonstop oparation function/ Tray Holder / IC collection belt /
Tape reel mounting base( for RF/ for EF） /Splicing jig /Electric Trolley Power Station PW02
*7
Nozzle /Splicing tape / Big foot / Offset placement after solder screen-printing Solder lighting
www.smt11.com

2. Feature5
驚異の汎用性Feature5
For products with a high number of small chip components, the RS-1 can function as a high speed machine.
For products with a many large or odd-form parts, the RS-1 can run as a general purpose machine. The RS-1
is a true "all-in-one" machine that can handle a very wide range of PCB types in both high speed and flexible
roles.
Newly developed "Takumi Head" with changing
recognition sensor heightFeature1
Feature2 Wide component range
0201 (metric) components supported
New Dynamic Height 8 nozzle placement head
automatically adjusts the centering laser height to
optimize placement speed. This head adjusts
automatically based on the production program
from 1mm to 25mm tall components in 5 different
positions. Optimal speed and component
flexibility are possible without the need to change
the head unit.
component height
PWB
ex：component height 20mm
Feature3 New vision
recognition technology
【Variable height of the laser sensor
in accordance with the component height】
Feature6
- Component polarity is detected and corrected
automatically by the upward looking centering camera
(VCS).
- Upside down components
Special algorithms can detect components that are
upside down and reject them.
- Small component handling
Components down to 0201 (metric) are supported with
the 10mm field of view camera option.
The auto tape advance funciton reduces setup time
by using the fiducial camera to advance new tapes
to the first full pocket. Available for 8mm tape and
components from 0402 (metric) to 3216.
OCC 先頭部品の頭出し
Feature4 Auto tape advance
function
25㎜
1㎜
6㎜
12㎜
20㎜
360-degree component recognition image
Changing the RS-1 functionality does not require head replacement. The revolutionary design adapts to the
production requirements automatically. It can be used in-line with high speed chip placement machines to improve
overall line productivity or to make the line more flexible for complex PCBs with a high number of large components.
Optimum line balance and highest throughput
The RS-1 can change its function
dynamically from high speed chip
placement to flexible placement of large
components. This improves optimization
and line balancing for various products.
【Without RS-1】 【With RS-1】
Example PWB with
1000 chips, 50 large
components.
【Without RS-1】 【With RS-1】
chip mounter
Flexible
mounter
The flexible design for the RS-1 means it can adjust for
smaller components and maintain high speed placement
capability.
Products with a high number of large components
increase the load on the flexible machine, making it a
bottleneck.
Case Study 1
Case Study 2
Case Study 3
Products with a high percentage of small chips results
in poor utilization of flexible machines.
chip mounter
chip mounterchip mounter
Flexible
mounter
chip mounter
chip mounterchip mounter
Flexible
mounter
The RS-1 automatically adjusts its component capability
making it possible to balance the load across several
machines and reducing bottlenecks.
Example PWB with 300
chips, 100 large
components.
Class leading speed, up to 42,000 cph
Maximum speed of up to 42,000 cph*. This is made possible by a
revolutionary head design that reduces the travel time and distance
for every placement.
The new RF feeders are smaller and lighter, but still maintain the same high degree of
positional accuracy. The thinner width allows up to 112 feeder inputs.*
New RF feeders are smaller, thinner, and lighter
* Total for front and rear
42,000CPH
Comparison to conventional machine
179％
23,500CPH
*2 Optimum
【Placement speed
*2
】
RS-1Conventional
machine
*1
*1 KE-3010A
112 units
*2 Total for front and rear
Comparison to conventional machine
140％
80 units
【Maximum number of feeders mounted
*2
】
RS-1
*1 KE-3010A
Conventional
machine
*1
* Optimum
Class leading speed, up to 42,000 cph
Line Balancer
ex：component height 6mm
RS-1 supports components from 0201*1(metric) up
to 74mm square or 50x150 retangular parts.
Component height up to 25mm.
Wide component range
*1 Please contact for details.
□33.5□20
0201
0603
1005
1608
AL CN
SOT
SOP QFN
QFP
Card Slot
Big AL CN
DI ㎜ CN
Lead Long CN
BGA
FBGA
Big QFP
□50
RS-1 component range
0402
Conventional machine*2
component range
□74
Component density
Advancedfunctionality
0201
*2
～ 74 ㎜、
50×150 ㎜
0402 ～
□33.5 ㎜
*2 Please contact for details.
【Part correspondence power】
RS-1
*1 KE-3010A
Conventional
machine*1
*2 KE-3010A

3. 8 placement nozzles can pick and center on-the-fly for high speed production
Component centering is performed on-the-fly during the
movement from the pick to the placement position using
a laser unit built onto the head.
High speed placement is possible by eliminating travel to
a centering camera.
Component shape, lead and ball details are accurately captured
using our VCS camera. Component problems such as missing ball
detection or bent leads are also detected. A wide variety of com-
ponents including BGAs and QFPs and many more are supported.
- Three color illumination
Optimal lighting color is used to accurately center different compo-
nent types.
- Wide component range
A wide variety of components, including odd-form parts that
require special nozzles, can be centered precisely
- Improved centering speed
A new VCS unit can center up to 4 parts in a single image, reducing
centering time by 25% with the 54mm field of view VCS.
The 10mm and 27mm field of view cameras also support high
speed centering and multi-imaging or larger components.
反射認識 反射認識 透過認識
A wide component range is available including parts as small as 03015 (metric), PLCCs, SOPs, QFPs and larger
parts up to 50mm square. Laser centering is accurate, fast, and is not affected by variations in components
such as lead brightness shape.
JUKI's proprietary laser recognition technology is flexible, accurate and reliable.
Image recognition technology Bank specification can be selected
Feeder banks are available
in either fixed or easy to
replace trolley
configurations.
image
Laser
■fixed bank specification
□exchange truck specificationfront
rear
Tray component feeding
Tray parts can be supplied in a variety of tray chang-
ers and single tray holders. The compact TR8SR
presents the trays for direct picking by the placement
head and leaves 20 8mm tape feeder slots free on
the rear side. The shuttle type tray changer, TR6,
uses no feeder space and includes a conveyor that
can be used for inspection. With the rear operation
unit, better operator efficiency is possible.
TR8SR mounting image Rear operation unit
The path from picking to
centering and placement is
optimized for the fastest
possible production speed.
*Please contact for detail.
【Multi-component centering】
Up to 4 components are
centered in a single image
Sample components and images
image of laser recognition
Automated pre-production
check list
Operators can use the automated pre-production
check list to make sure all required operations have
been completed. Ensures consistency and reduces
overlooked operations.
Setup preparation menu
The feeder pick position is automatically adjusted
based on centering results to improve simultaneous
picking and increasing throughput.
Feeder pick position auto-correct
Pick Position Auto-correction standard
※KE-3010A
Sample images
Laser
Laser
standardoption Flexible vision teaching
Complicated programming of odd-shaped compo-
nents is made easier by following step-by-step
guidelines, reducing programming time significantly.
Flexible vision teaching
Ease-of-operation improved by
automatic component measurement
Component data can be programmed simply by typing
approximate dimensions, type and packaging informa-
tion. Accurate dimensions, number of leads and lead
pitch are measured and programmed automatically by
the machine.
Component data is updated
after automatic measurement.
Component
dimensions:
Width
Depth
Height
②Component state check
Compare the dimensions and ratio
of component data to the
component picked for confirmation
of pick orientation.
③Component
dimension check
Compare the dimensions of
the part picked to the
component data to ensure
the right part is picked.
④Component fall check
Laser checks if the
component falls
before placement.
⑤Release check
Laser checks if the
component is properly
released on the board
after placement.
The component check function improves the quality of component placement. Component presence is
monitored by the laser from pick to placement, reducing the chance for missing components.
The component check function improves
the quality of component placement.
Laser Laser
①On-the -fly component detection
Laser detects presence of components.
Laser
Recognition algorithm
Laser calculates the
following
data for each
component:
component shape
Center Angle Width
Laser sensor integrated
into placement head
standard
standard
option

4. Coplanarity sensor - checks balls and leads
Mini-signal light
JUKI's highly regarded easy maintenance
just got even easier! The optional FCS
calibration jig is a simple to use system to
re-calibrate placement accuracy. The
machine automatically picks and places jig
components, then measures the error and
adjusts all necessary calibrations. (optional)
The IC collection belt
The IC collection belt provides a
safe method to handle rejected
parts while also protecting them
from further damage. Belt pitch
can be set for different size
parts.
The mini signal light clearly
shows operators which
side of the machine has an
empty feeder.
Mini Signal Light
Pick and placement force
can be precisely
controlled using the load
cell option. The force for
each nozzle is measured
and applied during pick
and placement to reduce
the possibility of
damaging sensitive
components.
Placement force control with
Load cell option
Load cell data display
Laser condition check
Dirty laser, low vacuum and upward looking camera condition are all checked prior to
production starting to warn the operator of potential problems and prevent defects.
The IC collection belt
FCS image
Soft under board support
reduces defects caused by
PCB warpage. This unit uses
soft pillars that will not damage
components on the bottom
side and do not require setup
for each different PCB. They
are easy to removed with a
simple magnetic base.
Support sponge
Capable of long board production
It can be standardized up to 650 mm × 370 mm with
one clamp and 950 × 370 mm with 2 clamps.
Furthermore, by combining optional transport extension,
it is possible to handle long board production up to
1,200 mm × 370 mm.
●Solder paste for fiducials
Solder printed pads can be used in place of fiducials for circuit boards that do not have fiducials.
This is especially helpful on long PCBs that require double clamping and do not have a fiducial in the appro-
priate area.
Dual Tray Server TR1RB
The dual tray server (DTS)
reduces the tray replacement
time by 75% compared to a
standard tray holder. It also
leaves space for tape feeders on
the feeder bank. The new DTS
is 26% lighter than previous
models to make changeover
even easier.
Feeder Setup Stand
The feeder setup fixture is used to
load reels offline quickly and easily. It
is safer and easier to use than laying
feeders on a table.
Proactive maintenance warnings
support sponge
Feeder Setup Fixture for RF feeder
TR1RB
The OPASS function uses the machine's downward looking camera to check the location of solder paste vs. the
pads and corrects the placement accordingly. This function reduces defects caused by misalignment of the
paste on the pads.
Reduce errors due to solder paste alignment
Offset Placement After Solder Screen printing
Incorrect component prevention Component Verification System (CVS)
By measuring the resistance, capacitance, or polarity before production starts, the machine can prevent
incorrect components from being placed. The new CVS unit can check six components simultaneously,
reducing the check and changeover times.
Electrodes (A) used to check
polarity or measure components
Check the Resistance,Capacitance and Polarity
before production starts.
Prevents incorrect component/reel from being used
Prevents incorrect component placement
Solder
Pad
[A printing misalignment occurs]
With OPASS
function
Without OPASS
function
Placement based
on solder location
Placement based
on pad location
Reduction in the percentage defective
Prevents placement of defective component by checking lead float of lead component and nick of ball compo-
nent. High accurate and high speed coplanarity check will improve the products' reliability.
Laser direction
Component direction
Coplanarity sensor BGA ball defect Lead float defect
option
option
standard
option
option
option
option
optionoption
option
option
optionoption
FCS (Flex Calibration System)
Non-stop Operation
Non-stop operation allows the operator to replace
feeders while the machine continues to run at full speed.