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Prime Equipment GroupPrime Equipment Group
A history of innovation
• Company has a 60 years of
history in the poultry industry.
• Geno developed one of the first-
ever automatic cut-up machines.
in the 1960s
• Invented and patented the
Vacuum Marinator, now widely
used.
• Developed for Col. Sanders many cut-up and processing machines
used by Kentucky Fried Chicken
• Prime holds more than 40 current patents.
• Research & Development focus: At least 10 percent of sales invested
back to R&D.
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Prime Equipment GroupPrime Equipment Group
Industry-leading automation innovators
• Prime originated the skinner category—
more than 800 sold.
• Prime originated Cone Line Automation.
• Prime originated Wing Segmentation—
Geno had the original patent on the wing
wheel.
• Prime engineers worked with the USDA to
write the rules for water re-use and
conservation in poultry processing.
• Strong engineering staff with industry-
leading experience and innovation.
Prime Equipment Group turns processing problems into processing solutions.
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Prime People Are The ExpertsPrime People Are The Experts
Unmatched automation experience
• More than 100 staff in Columbus, Ohio, and
Gainesville, Georgia, including:
o 17 product engineers and R&D staff
o 15 field staff of reps and service techs
o 37 fabricators, welders, assembly
personnel
• 14 Prime employees in foreign offices in
o Chapeco, Brasil
o Moscow, Russia
o San Luis Potosi, Mexico
Prime people make the difference!
•Innovation drives the company
•Everyone has input
•Prime is inside dozens of processing plants
around the world, every single day
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On The HorizonOn The Horizon
R&D focus
• Chicken In-Line Breast Deboner
• Turkey Halver
• Chicken Neck Cutter
• Leg Processor Re-Engineering
• All-New Skinner
• 24-inch Two-Stage Skinner
• Chicken Breast Defatter
• Chicken Tender Tendon
• CNSS (Cropper)
• 27 Prime Scrubbers
18 A-level projects, including:
• Neck Skin Cutter
• Turkey Neck & Shoulder Skinner
• Automatic Gizzard Peeler upgrades
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• Our business efforts are focused on
improving yield and efficiencies
throughout 1st
and 2nd
processing.
• Prime is the industry leader in
Cone Line Automation.
How Prime Equipment Benefits YouHow Prime Equipment Benefits You
Process improvements anywhere on the line
• We can improve yields and efficiencies in targeted processes—
without the expense of overhauling the entire line.
• Our complete product line provides processors with simple, logical and
flexible processing solutions.
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Prime Equipment Group Adds ValuePrime Equipment Group Adds Value
A few examples
Cone Line Automation: Prime machines on the cone
line can save up to 8 line positions, resulting in
significant in labor savings.
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Prime Equipment Group Adds ValuePrime Equipment Group Adds Value
A few examples
Prime Skinners offer the industry’s best yield and
remove 1-2 workers— significant labor savings per
year and yield returns vs. the competition.
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Prime Equipment Group Adds ValuePrime Equipment Group Adds Value
A few examples
Our new Dual-Cascade Cooler can add up to 0.60
percent to WOG yield.
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Prime Equipment Group Adds ValuePrime Equipment Group Adds Value
A few examples
Our Chicken Wing Segmentor delivers upgraded cuts
and labor savings.
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Prime Equipment Group Adds ValuePrime Equipment Group Adds Value
A few examples
Prime LFS-Series Water Filtration and screens can
cut water use in half (or more).
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The Bottom LineThe Bottom Line
Most Prime Machines
pay back in less than a year—
often in under 8 months.
Prime process improvements add value
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Prime can help your bottom line
What are the top three pain points in your plants?
What are your targets?
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In June of 2009, Prime purchased Diversified Machine Products (DMP). Now known as
Prime Equipment Group—Gainesville, the company adds to the Prime family an increased
selection of first processing equipment, including:
Company AcquisitionsCompany Acquisitions
Diversified Machine Products
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In June of 2013, Prime purchased the well-known and respected FoodCraft product line. Now,
Prime has launched a complete program of upgrades and re-engineering to bring select
machines up to modern standards and improve performance of machines. Projects include:
Product Line AcquisitionsProduct Line Acquisitions
FoodCraft machines, updated by Prime
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S.B. Impianti: Feather removal for
Chicken and Turkey
•Prime distributes in North America,
South America, and Russia
U.S. Brand PartnershipsU.S. Brand Partnerships
Equipment for the entire plant
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S.B. Impianti: Feather removal for
Chicken and Turkey
•Prime distributes in North America,
South America, and Russia
International Brand PartnershipsInternational Brand Partnerships
Equipment for the entire plant
Gainco: Weighing, sizing, metal
detection
•Prime distributes in Brasil and
Russia
Simmons: Stunning and killing
•Prime distributes in South America
and Russia
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Prime Product CategoriesPrime Product Categories
• Overhead conveyance
• Live receiving
• Stunning
• Killing
• Blood handling
• Scrubbers, rinse cabinets
• Scalding
• Picking/Plucking
• Wing Scalder
• Cascading “Flash” Chillers
Entire factory solutions: First Processing
• Gizzard processing systems
• Heart processing
• Giblet chillers
• Water Re-Circulation Systems
• Inspection stands
• Lung removal
• Hock Cutting
• Foot, Paw Processing systems
• Oil Gland Remover
• Whole Bird Chillers
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Prime Product CategoriesPrime Product Categories
• Mechanical Separators (MSC, MST)
• Skinners
• Tender Tendon Pullers
• Sizing systems
• Scales
• Bagger-Hopper Systems
• Weighing-Bulking Systems
• Material Handling
• Whole bird trussing, packaging
• Feather and Offal Screening
• Complete Automated cut-up and
Debone System, Complete
• Bird Halving machine
• Breast Deboning: Cone lines or
fully automated Breast Deboner
• Wing Segmentors
• Whole Wing or Drumette Deboner
• Mid Wing Splitter
• Leg Processor
• Thigh and Drumstick Deboners
Entire factory solutions: Second Processing
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• 348 Chain and parts. Highest
quality chain in the world.
• High quality roller and bearing
assemblies
• Overhead track: I beam, T-Rail,
Sani-track
• Overhead drives, Idlers, turns,
inclines
Overhead SupplyOverhead Supply
Prime is the leading overhead supplier
of overhead accessories in the USA.
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Prime Picking Line ConceptPrime Picking Line Concept
A complete solution
Pre-Scald Scrubber
PSS-8
Impianti MSC
Quill Puller
1st
Position: S.B. Impianti
Counter-Rotating Picker
3rd
Position: Wing
Scalder WS-92nd
Position:
Prime VB-96
Dual-Cascade
Anti-Microbial
Chiller DCC-9
4th
Position:
Prime VB-96
Prime Two-Stage,
3-Pass Scalder
Incoming from Bleed area
Prime Benefits
•Reduces bacteria
•Lowers scalder water temp.
•Reduces energy usage
•Improves WOG yields
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First Processing: Tail PickingFirst Processing: Tail Picking
A high-volume solution
MSC-Series Tail Picker:
•Prime picking concept usually will not
require a tail picker.
•However, if necessary, we recommend
placing before the scalder.
•Removal of the tail feathers before the
scalder has been proven to assist with
scalder performance.
Click HERE to see video of
MSC-Series Tail Picker
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Multi-stage, counter-flow scalding system
•Fresh water enters in final stage, overflow
water gravity-feeds backwards, providing
makeup water for previous tanks
•Custom designed to each process
requirement
•Effective scalding at lower temperatures
Reduces over-scalding and improves
WOG yields
First Processing: ScaldingFirst Processing: Scalding
Submersion, Air Agitation Scalding
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Prime Bird Scrubber PSS-8:
•Bristles use special anti-microbial
plastic
•Rotating brushes wipe and clean
carcasses before the scalder
•Reduces bacteria counts in scalder
•Variable brush stiffness for use on
different applications
•Add various anti-microbial agents to
reduce pre-chill bacteria counts
First Processing: Pre-ScaldFirst Processing: Pre-Scald
Reduce contaminants, improve picking
Click HERE to see video of
Pre-Scald Anti-Microbial Scrubber
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Placed in the first position, A-frame design removes 95% - 98% of feathers
First Processing: Feather RemovalFirst Processing: Feather Removal
Counter Rotating (CR) Picker from SB Impianti
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• Disk Pickers use short fingers to rub the bird.
o Each finger places .5”-1” of rubber on bird.
• The Counter Rotating picker uses 7” fingers.
o Each finger places 2” - 3” of rubber on the bird
• Side bank hubs have 16” diameter. This creates 22”+ of stroke on the bird for 3 meters
o Wide hubs and long fingers allows the picker to not run as “tight”.
o Reduced broken wings and skin damage.
• Improves wing feather removal, including tip feathers.
• Reduces number of pickers, reduces scald temperatures & increases yield
• No broken disks to damage skin
First Processing: Feather RemovalFirst Processing: Feather Removal
Rubber removes feathers,
and we put more rubber on the bird
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The use of one Counter Rotating
Picker and one Wing Scalder on
the picking line:
•Lowers scald temperatures
•Reduces downgrades from
wing breakage and skin tearing
•Improves overall yields
•Reduces number of pickers
First Processing: Feather RemovalFirst Processing: Feather Removal
Counter Rotating (CR) Picker from SB Impianti
Click HERE to see a video
of the SBI CR picker
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With over 10 different picker
designs, Prime can provide entire
machine systems, training,
service and high-quality spare
parts to give you a high yield &
low cost picking system
• Counter-rotating pickers
• Disk pickers
• Finishing pickers
• Tail pickers
• Hock pickers
First Processing: Feather RemovalFirst Processing: Feather Removal
Multiple options for every need
Prime VB-64
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First Processing: Feather RemovalFirst Processing: Feather Removal
• Durable, reliable, effective
• Low M&R cost
• VB-64-M and VB-96-M Models
have independently adjustable
banks for complete control of
bank locations.
• Precise control allows plants to
“target pick” and solve problem
areas
Click HERE to see video of VB-64-M
VB-64 and VB-96 Disk “Finishing” Pickers
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• “Even Flow” technology creates a
consistent cascade of high-
volume water.
• Added water force stretches wings
to further improve wing-tip picking.
• Wing Scalder allows lower scald
temperatures by 2 to 10 degrees.
• This can result in significant yield
and water-heating savings.
• Also reduces wing breakage and
tail picking down-line.
FirstFirst Processing: Feather RemovalProcessing: Feather Removal
Wing Scalder eases wing picking
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• Over-scalding is a primary source of yield loss.
• High scald temps melt fat and moisture, resulting in lost yields & profit.
• High temperatures are usually used because wings and tails are not
being picked properly.
• The Prime Wing Scalder improves wing and tail picking, allowing lower
scald temperatures
• The Wing Scalder is placed between the 2nd and 3rd picker and re-
heats wings.
• This stretches the wing & loosens the feathers, makes picking easier
and allows processors to focus the third picker on the wings.
FirstFirst Processing: Feather RemovalProcessing: Feather Removal
Wing Scalder eases wing picking
Click HERE to see the Prime Wing Scalder
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• Placed just before Chiller
• Add anti-microbial agents to reduce
pre-chill bacteria counts
• Variable brush stiffness available
• Available lengths available for any
application
First Processing: Feather RemovalFirst Processing: Feather Removal
Anti-Microbial Bird Scrubbers
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Primes
• Prime Equipment Group’s anti-
microbial Dual-Cascade Cooler
is designed to rinse and cool
birds immediately after the final
picker.
• Allows effective antimicrobial
intervention while follicles are
open.
• Uses chiller overflow water.
• Immediate chilling congeals the
fat under the skin, improving
yields by up to 0.25% to live
weight and reduces bacteria
inside feather follicles.
First Processing: Dual-Cascade CoolerFirst Processing: Dual-Cascade Cooler
Antimicrobial intervention and yield savings after picking
Click HERE to see video of
the Anti-Microbial Cascade Chiller
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• Improves WOG yield by improving water
penetration to the meat and fat under the
skin of the bird
• Exposes the shoulder, making manual
shoulder cutting easier. Helps improve
breast meat yield by up to 0.25% to live
weight.
• Produces whole-piece skin, does not
emulsify skin.
• Has eliminated the cropper machine in
some plants.
First Processing:First Processing:
WOG & Breast Yield ImprovementsWOG & Breast Yield Improvements
Neck & Shoulder Skinner CSNS-2
Click HERE to see video of the CSNS-2 Neck
& Shoulder Skinner used as a cropper
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• Does not damage wings or remove neck
meat
• NO PEELER ROLLS or blades. The
CSNS uses all plastic parts that are safer
& last longer than peeler rolls
• Removes excess crop and trachea
• Reduces pre-chiller bacteria counts
• Allows the removal or adjustment of
croppers to a less aggressive setting
which improves interior frame quality
First Processing:First Processing:
WOG & Breast Yield ImprovementsWOG & Breast Yield Improvements
Neck & Shoulder Skinner CSNS-2
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Prime
• A cost- effective and sanitary
solution to remove ammonia
burns and cuticle from paws,
while the paw is inline in the
shackle.
• Utilizes specially designed
fingers to nearly completely
scrub the paw in many
cases, reducing hot water
requirement and dwell time
in the scalder-picker
• Reduces bacteria counts
down-line
Paw Processing: Complete SystemsPaw Processing: Complete Systems
In-Line Paw Scrubber ILPS
Click HERE to see video of
In-Line Paw Scrubber ILPS-1
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• Upgrades more paws to
A-Grade and B-Grade
• Allows for increased revenue
from paws, increasing saleable
paw yield
• Increased effectiveness when
the paws are submerged in the
whole bird scalder
• Interchangeable scrubber
segments allow for fine-tuning
of picking action and ease of
maintenance
Paw Processing: Complete SystemsPaw Processing: Complete Systems
In-Line Paw Scrubber ILPS
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The HAM-VI-B quickly and efficiently
removes the hock from the bird
•Rugged Construction
•Precise Cut
•Accurate Positioning
•Adjustable
Paw Processing: Complete SystemsPaw Processing: Complete Systems
Hock Cutter
Click HERE to see
video of the HAM-VI-B
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• The Paw Cutter removes the
paws from the bird, while the
Unloader moves paws from the
shackle to a conveyor.
• The paws are indexed to the
bird, and remain in motion on a
conveyor.
• The birds are indexed to the
position of their paws and travel
down-line for inspection.
• If a bird is rejected at the USDA
grading station, the inspector
hits a button and the paws from
that bird are then removed from
the conveyor.
Paw Processing: Complete SystemsPaw Processing: Complete Systems
Paw Cutter, USDA inspection system
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Prime
• The Paw warmer loosens up the
follicles before the scalder,
reducing hot water temperatures
down-line.
• Reduces paw picker water
temperature to approximately
120°F.
• Increases yield by 3-5% and
improves color
Paw Processing: Complete SystemsPaw Processing: Complete Systems
Paw Warmer
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Prime
In this application, the Paw Scalder
serves as a final cleaning.
Since the ILPS cleans the paws so
well, water temperature in the scalder
down-line can be lower, preserving fat
and increasing final product weight.
•Simple Design with proven industry
performance.
•Heavy-Duty stainless steel
construction.
•Air-assisted opener for top cover
eases maintenance.
Paw Processing: Complete SystemsPaw Processing: Complete Systems
Paw Picker Scalder PPS-1
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Prime
Paws can be transported
within the plant via
conveyors or with a vacuum.
Paw Processing: Complete SystemsPaw Processing: Complete Systems
Vacuum system
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After the scalder, paws are chilled for
sanitation and to preserve fat and
yield.
•Available with screw or paddle
augers.
•Available with windmill or elevator
unloader.
•Customize models
(single/double/triple barrel)
Paw Processing: Complete SystemsPaw Processing: Complete Systems
Paw Chillers
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Prime Equipment Group offers both vacuum-
line and conveyor solutions, customized to
your needs.
Paw Processing: Complete SystemsPaw Processing: Complete Systems
Packout Transfer Conveyor
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The Paw Water Filtration and Re-Use
System, Model No. LfS-112 is a closed loop
water system that requires only make-up
water, greatly reducing water volume
required for paw processing.
•Customized models available
with built-in tank.
•Simple design with proven
performance
Paw Processing: Complete SystemsPaw Processing: Complete Systems
Water Filtration and re-use system
Click HERE to see video of
the LFS-112 water filtration system as part
of a complete paw processing system
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• Butterfly cuts and cleans gizzards up to 10,000 per hour
• Adjustable for varied sizes
• High yield due to precise cut and streamlined infeed system that
reduces gizzard damage
First Processing: Giblet ProcessingFirst Processing: Giblet Processing
Tectru GM-10,000
Click HERE for video
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• Finishes and upgrades cut gizzards by effectively removing lining
• Improves worker safety by eliminating manual peeler-roller finishing
• Gizzards can be sent through a second time for re-finishing
• Saves inspection/finishing labor and improves worker safety
First Processing: Giblet ProcessingFirst Processing: Giblet Processing
GF-1 Gizzard Wizard Gizzard Processor
Click HERE for video
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• De-fatters
• De-Liners
• Transfer conveyors
• Transfer pumps
• Inspection tables
• Pump systems
• Chillers
First Processing: Giblet ProcessingFirst Processing: Giblet Processing
Complete Gizzard Processing System
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First Processing: ChillersFirst Processing: Chillers
Whole Bird Chiller
• Complete solution for bird chilling
• Customized to your exact needs
• Up to 8-foot diameter chillers offer complete solution smaller
production needs (8-ft diameter chillers)
• Water cooled by ice, plate chiller or red water recirculation
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Cut up and deboning yield, quality
and efficiency improvements
Yield & Efficiency Solutions:Yield & Efficiency Solutions:
Second ProcessingSecond Processing
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Second Processing: Cut Up SystemsSecond Processing: Cut Up Systems
FoodCraft Automated Halver HM-2
• Simple design
• Low maintenance costs
• Line driven, no motors
• High capacity: up to 10,000
BPH
• Processes large size range of
birds, +/- .75 kilo live weight
• Adjustability to change yields
on front and back half.
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Second Processing: Cut Up SystemsSecond Processing: Cut Up Systems
Automated cut-up line
• Fully automated solution includes:
o HM-2 Halver
o BSC-1 Back Skin Cutter
o OLQ-1 On-Line
Quartering Unit
o Leg unloader
• Customizable for any application
Click HERE to see video
of the system producing
leg quarters with
maximum yield
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Second Processing: Cut Up SystemsSecond Processing: Cut Up Systems
FoodCraft Leg Processor LP-1
• Simple design
• Low maintenance costs
• Excellent cut quality
• High capacity: up to 8,000 birds
per hour
• Processes large size range of
birds, +/- .75 kilo live weight
• Production Flexibility:
o Run thighs, drums, whole
legs at the same time
• Optional autoloader available
Click HERE to see video of
the LP-1 Leg Processor
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Second Processing: Cut Up SystemsSecond Processing: Cut Up Systems
Breast Processor BP-1
• Produces:
o Whole Breasts (with back in or
out)
o Split Breasts
o Breast Quarters
• Simple design
• Inexpensive
• Production flexibility:
o Blades are easily engaged or
disengaged to produce desired
cut sequence
o Easily placed anywhere in a
factory
• Safe: Eliminates hand saws
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The most efficient means to remove breast meat
Yield & Efficiency Solutions:Yield & Efficiency Solutions:
Cone Line DeboningCone Line Deboning
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Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
Prime concept
Click HERE to see video of Prime cone line automation
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Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
Wing Segmentor, CWS-1
• Saves at least 1 person/line per
shift
• Improves worker safety vs. hand
saws
• Produces consistent A-Grade cuts
• Simple design with minimal
adjustments
• Two knife-head options allow
different look to final product
Click HERE for CWS off-line video
Click HERE for CWS online video
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Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
CWS Wing Segmentor options
Fixed blade offers a joint cut
Rotary blade replicates the look of
hand saws
Custom lengths available for
varying line lengths
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• Automatically centers wing
• “V”-notched cavity accommodates wing
skin “web” between drumette and mid-wing
• Adjustable drumette blade and dual cavity
slots allow adjustment for medium and
small birds
• New Prime Second-Generation Controls
• Free knife sharpening program for fixed-
blade models
• Optional dividers on exit chute allow
product sorting
Double slotted wing tip cavity for adjusting
blade between small and medium size birds
“V” notch
Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
CWS Wing Segmentor features
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The industry’s best skinning solution
•Multiple-width versions- 12-, 18-, and 24 inch-wide
belts
•Improves yields
•Eliminates hand injuries from manual skinning
•Adjustable level of fat removal
•Reduces trimming labor
•The best skin removal efficiency
•Produces whole piece of skin
•Flexible for multiple products
•Low cost of ownership
•New model eliminates water usage
Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
Prime CSK-series Chicken Skinners
The industry leader:
800+ sold worldwide
Click HERE to see video of
the CSK Chicken Skinner
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Multiple models for multiple needs
•Multiple-widths
o 12-, 18-, and 24 inch-wide belts
•H2Low versions
o Reduced water usage
vs. traditional
•CSK-NW No-Water models
o Air knife uses filtered air to clear
paddlewheel
o Reduces water treatment costs
o Ideal for plants where water
is not allowed (typically Europe)
•We can customize to your installation
Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
CSK-Series Skinner Options
CSK-NW-18
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Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
Chicken Skinner products and usage
Locations on cone line
•Adjacent (on-line)
•End (center-dual)
•Off-line (anywhere)
Effectively Skins:
•Boneless whole
or split breasts
•Drumsticks
•Thighs
•Necks
Click HERE to see video of
whole-leg skinning
Click HERE to see video of
breast skinning
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Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
New CSK-Auto needs no loader
for dark meat applications
Effectively skins no matter
how product is oriented as it
enters the skinner.
•Eliminates at least one line
position for bone-in product,
as a loader is unnecessary.
•Bone-in legs, drums and
thighs
•Can be adjusted to remove
different levels of fat to fine-
tune yields
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Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
CSK-2 H-D Simple Skinner
The next generation of the
industry’s most successful
skinner. Simple to own, simple
to run, simple to skin.
•Prime’s industry-leading
skinning performance on
boneless breast, bone-in legs,
drums and thighs
•Designed for ease-of-use
•Skinning cartridge can be
swapped in 15 minutes
•Fully opened for sanitation in
15 seconds.
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Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
CSK-2 H-D Simple Skinner
Air-cylinders on upper belt
drive ensure optimum skinning
•Allows the belt to precisely
follow product contours for
maximum product flow
•Air pressure can be adjusted
for product variability
•Pinchblock pressure is
precisely air-controlled for
long maintenance life
Click HERE for video
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• Simple and effective on-line solution,
operating up to 50 front halves per
minute
• Severs the main wing tendon while
still connected to the shoulder joint
• Stationary blade separates and
removes wishbone from the keel bone
• Eliminates scissor clipping (at least 1
person/line per shift)
• Improves yield and cut consistency
• Makes the “scoring” process easier
• Reduces downgrades from torn
tenders by making the tender removal
process easier
Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
Chicken Tendon Tender Clipper CTTC-1
Works with Prime
Accu-Lock cone and
shaft to stabilize front
halves
Click HERE to see video of
the CTTC-1
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• Increases yield by .5 – 1 gram per
tender
• Reduces torn tenders
• Improves tender shape
• Improves breast cage yield by
leaving the tendons on breast cage
not on the floor.
• Cleaner process. No tendons and
meat on floor or cone line.
Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
Chicken Tendon Tender Clipper Benefits
Click HERE to see a Return on Investment
spreadsheet for the CTTC-1
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• Harvests the lower white, soft
piece of keel cartilage from
chicken front halves.
• Keels are mainly used in the
production of the
pharmaceutical Glucosomine
• Allows additional profit from
keel market
• Works well with meat
separators to reclaim meat
yield while separating keel
Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
Chicken Keel Harvester® CKH-1
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Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
Chicken Keel Harvester® Features
• Saves at least 1 person/line
per shift
• Efficient, effective keel removal
on the cone line
• Positioned at the end of cone
line
• Effective at all line speeds
• Improves yield vs. manual keel
removal
Click HERE to see
video of the CKH-1
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Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
Chicken Keel Harvester with soft bone separator
After harvesting, keel cartilage can be run through a soft bone separator,
where remaining meat can be separated, sold as Ground Chicken or Trim
at a higher value than Mechanically Separated Chicken. The additional
yield can be applied back to AgriStats white meat yield values versus
MSC values.
POSS PDE-250Processed Keel Ground meat
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• Splits chicken mid-wings into two pieces
at up to 300 per minute
• Up to 8 machine operator stations
• Consistent A-Grade midwing cuts
• Export opportunity
• Increase piece counts
for food service customers
• New product & marketing opportunity
Before AfterBefore After
Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
Chicken Mid-Wing Splitter CMWS-2
Click HERE to see video
of the CMWS-2
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Tray packed
Add value to your wing products by taking it one step
further!
Second Processing: Cone Line AutomationSecond Processing: Cone Line Automation
Chicken Mid-Wing Splitter final products
Raw FriedBreaded
Grilled
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•Copies the motions of manual cone line breast deboning and obtains THE
BEST YIELD of any automated system
•For customers looking to automate deboning to further save labor
Second Processing: Automated DeboningSecond Processing: Automated Deboning
In-Line Breast Deboner for Chicken ILBD-1
Click HERE for video
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• Removes butterfly
breast fillet, tenders and
wings from front halves
• Speed: 35 breasts per
minute
• Staffing: 4
• Produces superior A-
Grade Yield and product
quality
• Minimizes worker injury
exposure
Second Processing: Automated DeboningSecond Processing: Automated Deboning
In-Line Breast Deboner for Chicken ILBD-1
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Prime Equipment Group has fundamentally re-engineered and improved the
FoodCraft In-Line Breast Deboner, offering a fully automated solution to manual
processing
• All-new effort to update a classic to improved modern standards.
•Eliminates labor & inconsistency associated with manual processing.
• Fully automated: Upper-half in, carcass and meat out.
• Fully adjustable for fine tuning.
Turkey Breast Deboner ILBD-2TTurkey Breast Deboner ILBD-2T
Click HERE for video
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• 35/minute with 10 people
• Indexes and paces
workers
• Improves ergonomics
• Simplifies yield tracking
Second Processing: Dark Meat DeboningSecond Processing: Dark Meat Deboning
Leg Meat Debone Mandrel Line
Click HERE to see video of
whole leg deboning
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Second Processing: PortioningSecond Processing: Portioning
Portion Cutter/Cuber PC-1
• Cuts product to specified
weights and shape
• Multiple product cavities
available for varied portioning
applications
• Reliable alternative to
complicated designs
• Machine-portioning saves
labor and promotes accuracy
• Versatile use allows multiple
final product specificuations
• Fast changeover among
products improves
productivity. Click HERE to see video of the PC-1 Portion Cutter
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Complete solutions for any and every application
Screening, De-Watering,Screening, De-Watering,
Water Filtration And Re-UseWater Filtration And Re-Use
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Prime is the poultry industry’s
leading provider of feather
and offal screening systems,
including:
•Feather separator screens
•Meat separator screens
•Secondary separator
screens
•Belt conveyance
•Screw conveyance
•Custom lengths and
diameters for all needs
Feather And Offal ScreeningFeather And Offal Screening
Complete custom solutions for any plant
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Feather And Offal ScreeningFeather And Offal Screening
Engineering highlights
Strong support and
adjustable drive
•Pivoting drum-roller assemblies
react to abrupt changes in load
without stressing drum or frame
•Chain drive with idler take-up
•Long service life
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Feather And Offal ScreeningFeather And Offal Screening
Engineering highlights
Wedge wire construction,
reinforced drum
•Better de-watering performance
•Longer service life,
•Interior screw channel moves
product.
•More drainage area
•Virtually non-clogging
•Stronger and more durable
•Retain product more securely
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Feather And Offal ScreeningFeather And Offal Screening
Redundant Systems for maximum up-time
• Feather & offal screening system failure can stop production.
• Plan ahead with redundant systems that keep a plant working
Click here for video
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Feather And Offal ScreeningFeather And Offal Screening
Redundant Systems for maximum up-time
• Feather & offal screening system failure can stop production.
• Plan ahead with redundant systems that keep a plant working
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WATER SCREENING & REUSEWATER SCREENING & REUSE
LFS-Series water filtration systems
LFS-Series water filtration systems allow you to
safely and efficiently recycle used process water
in other areas of the plant.
•Scalder Make-up
•Chiller Overflow
•Inside/Outside Bird Washer
•Bird Scrubbers
•Final Rinse Cabinet
•USDA Inspection Stations
•We help our customers achieve per-bird water
conservation goals, while significantly reducing
water consumption costs.
•More than 150 installations worldwide. Click HERE to see video of
the LFS-112 system
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WATER SCREENING & REUSEWATER SCREENING & REUSE
Ultraviolet (UV) Disinfection
Advantages of UV disinfection:
•Safe alternative to Chlorine and other chemical
disinfection
•No mixing station or dosing pumps required
•Significantly cutschemical and operating costs
•Does not alter the composition, resistivity or pH
of water; safe for all environments
•Removes bacteria: salmonella, E. coli,
campylobacter and 50 other bacteria, protozoa
and yeasts
•Reduce the amount of peracetic acid required in
any application
•Can be used to retain chiller water for 6 calendar
days, with proper filtration, eliminating daily
rotation of water.
•Can be applied to any surface in the plant to
provide a continuous bacterial control point.
Proudly distributing:
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Company info
Prime adds value
Machine Highlights from Prime
Overhead supply
Prime Picking
Paw Processing
First Processing: Giblets
Second Processing: Cut-Up
Cone Line Automation
Second-Processing: Deboning systems
Automated Deboning
Screens, Filtration, Water Re-use
Editor's Notes
The family behind Prime Equipment Group has been in the poultry industry for more than 60 years.
The company founder, who still works there today, built machines that helped automate processes in the world famous Kentucky Fried Chicken chain.
Machines he designed are still in use today in many places.
Prime Equipment Group started in 1993, selling directly to the poultry industry in the U.S. and around the world.
The family behind Prime Equipment Group has been in the poultry industry for more than 60 years.
The company founder, who still works there today, built machines that helped automate processes in the world famous Kentucky Fried Chicken chain.
Machines he designed are still in use today in many places.
Prime Equipment Group started in 1993, selling directly to the poultry industry in the U.S. and around the world.
The family behind Prime Equipment Group has been in the poultry industry for more than 60 years.
The company founder, who still works there today, built machines that helped automate processes in the world famous Kentucky Fried Chicken chain.
Machines he designed are still in use today in many places.
Prime Equipment Group started in 1993, selling directly to the poultry industry in the U.S. and around the world.
The family behind Prime Equipment Group has been in the poultry industry for more than 60 years.
The company founder, who still works there today, built machines that helped automate processes in the world famous Kentucky Fried Chicken chain.
Machines he designed are still in use today in many places.
Prime Equipment Group started in 1993, selling directly to the poultry industry in the U.S. and around the world.
The family behind Prime Equipment Group has been in the poultry industry for more than 60 years.
The company founder, who still works there today, built machines that helped automate processes in the world famous Kentucky Fried Chicken chain.
Machines he designed are still in use today in many places.
Prime Equipment Group started in 1993, selling directly to the poultry industry in the U.S. and around the world.
The family behind Prime Equipment Group has been in the poultry industry for more than 60 years.
The company founder, who still works there today, built machines that helped automate processes in the world famous Kentucky Fried Chicken chain.
Machines he designed are still in use today in many places.
Prime Equipment Group started in 1993, selling directly to the poultry industry in the U.S. and around the world.