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Multiple Effect Evaporation
Objective of evaporation: “To concentrate a dilute solution consisting
of nonvolatile solute and volatile solvent”
 In this operation, the solvent to be evaporated is generally water and
concentrated solution is a product.
 The vapor generated usually has no value, it is condensed and
discarded.
1
Single effect evaporation:
 When a single evaporator is used ,the vapor from the
boiling liquid is condensed and discarded. This is called
single effect evaporation.
 It is simple but utilizes steam ineffectively.
 To evaporate 1 kg of water from the solution it requires
1-1.3 kg of steam.
Multiple effect evaporation:
 Increasing the evaporation per kg of steam by using a
series of evaporators between the steam supply and
condenser is called multiple effect evaporation
2
Salient features of Multiple effect evaporation
 The vapors, which contain latent heat, are generally discarded in an evaporator,
thereby wasting energy.
 But it can be used as steam supply to another unit operating under lower
pressure and temperature.
 The vapor from the second unit can be further used as a steam supply to a third
unit operating at a still lower pressure and temperature.
 Each unit in such a series is called an effect and the method of re-using the
latent heat is called multiple-effect evaporation.
 In the case of multiple effect evaporators the economy increases at the cost of
capacity.
 Operating cost is same, but the capital cost, repair and maintenance cost
increases with increase in number of effects.
3
4
 This arrangement is simplest
and no need of any pump to
transfer liquid from effect to
effect as the liquid flows in the
direction of decreasing
pressure.
 This method requires a pump
between each pair of effects
since the flow is from lower
pressure to the higher pressure.
 If the liquid is very viscous then we
have to adopt this arrangement for
better capacity.
Forward feed Backward feed
5
 This arrangement is
combination of forward
and backward feed
adopted for best overall
performance.
 The fresh feed is fed to each effect
simultaneously and the thick liquor is taken
out from the same effect separately.
 In this arrangement there is no transfer of
liquid from one effect to another effect.
Mixed feed Parallel feed
6
Conclusion
 The heat is used over and over again and it appears to be
getting the evaporation in the second and subsequent effects
for nothing in terms of energy costs.
 Condenser requirements are less for multiple effect
evaporators. The condensation duty is distributed between the
steam chests of the effects, except for the first one, and so
condenser and cooling water requirements will be less.
 The optimum design of evaporation plant must then be based
on a balance between operating costs which are lower for
multiple effects because of their reduced steam consumption.
7

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Multiple Effect Evaporation

  • 1. Multiple Effect Evaporation Objective of evaporation: “To concentrate a dilute solution consisting of nonvolatile solute and volatile solvent”  In this operation, the solvent to be evaporated is generally water and concentrated solution is a product.  The vapor generated usually has no value, it is condensed and discarded. 1
  • 2. Single effect evaporation:  When a single evaporator is used ,the vapor from the boiling liquid is condensed and discarded. This is called single effect evaporation.  It is simple but utilizes steam ineffectively.  To evaporate 1 kg of water from the solution it requires 1-1.3 kg of steam. Multiple effect evaporation:  Increasing the evaporation per kg of steam by using a series of evaporators between the steam supply and condenser is called multiple effect evaporation 2
  • 3. Salient features of Multiple effect evaporation  The vapors, which contain latent heat, are generally discarded in an evaporator, thereby wasting energy.  But it can be used as steam supply to another unit operating under lower pressure and temperature.  The vapor from the second unit can be further used as a steam supply to a third unit operating at a still lower pressure and temperature.  Each unit in such a series is called an effect and the method of re-using the latent heat is called multiple-effect evaporation.  In the case of multiple effect evaporators the economy increases at the cost of capacity.  Operating cost is same, but the capital cost, repair and maintenance cost increases with increase in number of effects. 3
  • 4. 4
  • 5.  This arrangement is simplest and no need of any pump to transfer liquid from effect to effect as the liquid flows in the direction of decreasing pressure.  This method requires a pump between each pair of effects since the flow is from lower pressure to the higher pressure.  If the liquid is very viscous then we have to adopt this arrangement for better capacity. Forward feed Backward feed 5
  • 6.  This arrangement is combination of forward and backward feed adopted for best overall performance.  The fresh feed is fed to each effect simultaneously and the thick liquor is taken out from the same effect separately.  In this arrangement there is no transfer of liquid from one effect to another effect. Mixed feed Parallel feed 6
  • 7. Conclusion  The heat is used over and over again and it appears to be getting the evaporation in the second and subsequent effects for nothing in terms of energy costs.  Condenser requirements are less for multiple effect evaporators. The condensation duty is distributed between the steam chests of the effects, except for the first one, and so condenser and cooling water requirements will be less.  The optimum design of evaporation plant must then be based on a balance between operating costs which are lower for multiple effects because of their reduced steam consumption. 7