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Ergonomics
Reducing the Risks for Soft Tissue Injuries
©2019, CPWR-The Center for Construction Research and Training. All rights reserved. CPWR is the research and training arm of NABTU. Production of this document was supported by
cooperative agreement OH 009762 from the National Institute for Occupational Safety and Health (NIOSH). The contents are solely the responsibility of the authors and do not necessarily
represent the official views of NIOSH.
Part 4 – Refresher
1
Objectives:
Review ergonomic hazards
Assess and control them
Incorporate safe practices when planning work
Identify early symptoms and appropriate treatment (risks
from opioids and medical management)
2
Sprains, Strains, and Other Soft Tissue Injuries
Are Common
• Sprains and strains account for about 1 out of 4 of all nonfatal injuries in
construction each year.
• Lifetime risk of overexertion injuries is 21% for all construction trades,
although many more suffer chronic pain.
• Most overexertion injuries are related to handling heavy building materials.
• Construction workers suffer from the highest number of lost days of work
from low back injuries.
• It is IMPORTANT that you learn how to protect your body from damage.
3
Sprains, Strains, and Other Soft Tissue Injuries or
Musculoskeletal Disorders (MSDs)
1) Damage to the musculoskeletal system – muscles, nerves, tendons, ligaments,
joints, cartilage and spinal discs.
2) They are cumulative – they happen gradually, as opposed to accidents.
3) They are chronic – the effects last a long time.
Knee bursitis
Soft disc – jelly pushing on
spinal nerves
Photo
courtesy
of
NIOSH
Photo
courtesy
of
NIOSH
Photo
courtesy
of
Dr.
Ann
Marie
Dale
Used with permission of Mayo Foundation for Medical
Education and Research, all rights reserved
4
Soft Tissue Symptoms and Injury Risk Continuum
Normal Mild Moderate Severe
100% chance of recovery Unable to regain normal function
Importance of Early Awareness
Photo
courtesy
of
Dr.
Ann
Marie
Dale
Lateral epicondyle
medicalstocks/Shutterstock.com
5
What is Ergonomics?
Ergonomics is the way to prevent injuries:
• Fit the tasks, tools, and environment to the
physical abilities of the worker
Goal: to reduce or eliminate risk of injuries
Photo courtesy of Dr. David Rempel
6
Review: Identify Ergonomic Hazards
1. High Force
2. Poor Posture
3. Fast/prolonged Repetition
4. Stress from body Contact
5. Hand or body Vibration
6. Environment (cold)
7
How Does the Weight of the Load Affect Your Low
Back?
Spinal Forces
* Spinal forces
in inch-pounds
*
*
*
*
Image
courtesy
of
Washington
University
in
St.
Louis
Rounded back, high
disc pressure
Locked back,
low disc pressure
Maanas/Shutterstock.com
8
What Is the Hierarchy of Ergonomic Controls?
BEST
BETTER
GOOD
OK
9
Hierarchy of Ergonomic Controls to Reduce the Risk
10
Reduce Force: Move Materials with Lifting Equipment
PLAN YOUR WORK
Use lift assists to lift large-sized, long, or heavy
materials.
Use lifting equipment to transport loads, make fewer
trips, and avoid carrying materials on your shoulder.
Keep work area clear of obstacles to minimize trip
hazards and make use of wheeled carts or
equipment easier. Pipe cart
Pallet jack
Chainfall
Portable lifting
hoist
Photo courtesy of Construction
Solutions and Uline
iStock.com/shank_all
Heavypong/Shutterstock.com
11
Ground-Level Tasks
Photo courtesy of the MCAA
Photo
courtesy
of
the
UA
Photo
courtesy
of
the
UA
12
Overhead Work (Ladder, Lift)
Select and locate
equipment for safety
and for ideal body
position
Photos courtesy of the MCAA
13
Best Practice Matrix: Hierarchy of Ergonomic Controls
Hierarchy of Controls
(HOC) level
Ergonomic Hazards
Manual material
handling
Work below knee Arms overhead
Engineering Use mechanical assist
Preassemble at
shop/in field
Mechanical assist:
scissor lift, hoist
Work Practices
Position material
close
Raise height of work
Assemble at ground
level
Administrative Assign more workers Rotate workers Rotate workers
PPE Stretch after task
Knee pads, stretch
after task
BEST
BETTER
GOOD
OK
14
How Would You Fill in This Table?
Hierarchy of Controls
(HOC) level
Ergonomic Hazards
Manual material
handling
Work below knee Arms overhead
Engineering
Work Practices
Administrative
PPE
BEST
BETTER
GOOD
OK
15
Sample Job Hazard Assessment with Ergonomics
Task to be
performed
Potential hazards Prevention methods
Install pipe fabrication
and hangers at height
Awkward body position
Position body, whether in boom lift or on
ladder, not to put your body in strained
position. If lifting heavy object, get help.
Unloading
trucks/material handling
Manual lifting
Use good housekeeping, know where
material will be staged, have a clear path.
Manual lifting
Muscle strains/pulls/tears;
fatigue
Lift with your legs, not your back; get help;
stretch prior to heavy lifting; utilize cranes,
forklifts, chainfalls, or any other kind of
lifting equipment whenever possible.
16
1. Calculates a recommended weight limit (RWL) for a load that nearly all healthy workers could lift over an 8-hour day
without increasing their risk of developing lower back pain.
RWL = LC (51) x HM x VM x DM x AM x FM x CM
LC = Load constant (always 51 lb)
H = Distance the object is from the body
V = Height of the object from the floor
D = Vertical distance between the start (origin) and the
end (destination) of the lift
A = The degree to which the body is required to twist or turn
during the lifting task
F = Frequency and duration of lifting activity
C = Quality of the worker’s grip on the object
2. Calculates a lifting index (LI), which is an estimate of the physical stress and injury risk associated with a manual lifting
job.
LI = Load weight/RWL
> 1.0 = High risk of injury
< 1.0 = Very small risk of injury
The goal is to design all lifting tasks to have an LI of less than 1.0
NIOSH Lifting Equation
Image courtesy of the Canadian Centre for
Occupational Health and Safety
17
NIOSH Lifting Equation App
Step 1: Determine whether significant control is or isn’t required
Step 2: Measure variables and record them in the app
Step 3: Press calculate to get the RWL and LI for a particular lifting task
Example:
A worker bends down to take an object off the bottom shelf of a storage rack (origin) and places
it on a cart to be moved (destination). Significant control is required because the object needs
to be placed carefully on the cart.
H = Horizontal: When the object is taken off the shelf, the worker’s hands are 15 inches (origin) away from the midpoint of
their ankles. When the worker stands up and places the object on the cart, they are 12 inches away (destination).
V = Vertical: The worker’s hands are 11 inches above the ground when the object is taken off the shelf (origin), and 40 inches
above the ground when it is placed on the cart (destination).
A = Asymmetry: The worker twists their body 10 degrees to pick up the object (origin), but their body is straight when they
place it on the cart (destination).
Load Weight: The type of object the worker lifts weighs 20 pounds on average, and has a maximum weight of 40 pounds.
F = Frequency: The worker lifts an average of 2 of these objects per minute over a 15 minute period. Duration: The worker
lifts boxes for 1 -2 hours per day, with recovery time.
C = Coupling: The box is optimally designed for the worker to grasp onto, but it does not have handles or cut-outs, so it is
rated as “fair.”
18
Review of
Safe Lift
Training
Methods
Photos courtesy of the Healthy Work Center, Washington University School of Medicine in St. Louis
19
Two-Person Lift – 10’ Pole, Method II
Plan the lift One worker gives commands Ideally, lift together
Get your balance Step together
Photos courtesy of the UA
20
Interactive Training and
Coaching Resources to
Reduce Manual Material
Handling Risks
21
Interactive Training & Coaching Resources
 Site planning
 Equipment
 Lifting
 Work Practices
 Coaching
22
23
Games to Play on Smartphones
24
Instructions for Downloading the Interactive Training &
Coaching Resources and the Games
Download PC version at
www.bestbuiltplans.org
& the App version at:
• Google Play:
https://play.google.com/store/apps/details?id
=com.simcoachgames.MMHTool
• Amazon: https://www.amazon.com/Simcoac
h-Games-Best-Built-Plans/dp/B07SBK3SNQ
• iTunes: https://itunes.apple.com/us/app/bes
t-built-plans/id1457992967?ls=1&mt=8
25
Prescription opioids MAY lead to
prescription drug abuse
• Opioids are addictive medications
• Taking more pills than prescribed,
someone else’s medication, or high
doses of medication for long periods of
time will likely lead to dependency and
addiction
• FIRST ask your doctor for information on
all available treatments for pain
• ONLY take opioids if it is the best option,
and follow the dosage prescribed by
your doctor
Why Is It Important to Always Follow Safe Lifting Practices?
26
Resources to Help You Protect Yourself
27
Questions?
©2019, CPWR-The Center for Construction Research and Training. All rights reserved. CPWR is the research and training arm of NABTU. Production of this document was supported by
cooperative agreement OH 009762 from the National Institute for Occupational Safety and Health (NIOSH). The contents are solely the responsibility of the authors and do not necessarily
represent the official views of NIOSH.
28

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BBP-Ergonomics-Training-Program-Part4.pptx

  • 1. Ergonomics Reducing the Risks for Soft Tissue Injuries ©2019, CPWR-The Center for Construction Research and Training. All rights reserved. CPWR is the research and training arm of NABTU. Production of this document was supported by cooperative agreement OH 009762 from the National Institute for Occupational Safety and Health (NIOSH). The contents are solely the responsibility of the authors and do not necessarily represent the official views of NIOSH. Part 4 – Refresher 1
  • 2. Objectives: Review ergonomic hazards Assess and control them Incorporate safe practices when planning work Identify early symptoms and appropriate treatment (risks from opioids and medical management) 2
  • 3. Sprains, Strains, and Other Soft Tissue Injuries Are Common • Sprains and strains account for about 1 out of 4 of all nonfatal injuries in construction each year. • Lifetime risk of overexertion injuries is 21% for all construction trades, although many more suffer chronic pain. • Most overexertion injuries are related to handling heavy building materials. • Construction workers suffer from the highest number of lost days of work from low back injuries. • It is IMPORTANT that you learn how to protect your body from damage. 3
  • 4. Sprains, Strains, and Other Soft Tissue Injuries or Musculoskeletal Disorders (MSDs) 1) Damage to the musculoskeletal system – muscles, nerves, tendons, ligaments, joints, cartilage and spinal discs. 2) They are cumulative – they happen gradually, as opposed to accidents. 3) They are chronic – the effects last a long time. Knee bursitis Soft disc – jelly pushing on spinal nerves Photo courtesy of NIOSH Photo courtesy of NIOSH Photo courtesy of Dr. Ann Marie Dale Used with permission of Mayo Foundation for Medical Education and Research, all rights reserved 4
  • 5. Soft Tissue Symptoms and Injury Risk Continuum Normal Mild Moderate Severe 100% chance of recovery Unable to regain normal function Importance of Early Awareness Photo courtesy of Dr. Ann Marie Dale Lateral epicondyle medicalstocks/Shutterstock.com 5
  • 6. What is Ergonomics? Ergonomics is the way to prevent injuries: • Fit the tasks, tools, and environment to the physical abilities of the worker Goal: to reduce or eliminate risk of injuries Photo courtesy of Dr. David Rempel 6
  • 7. Review: Identify Ergonomic Hazards 1. High Force 2. Poor Posture 3. Fast/prolonged Repetition 4. Stress from body Contact 5. Hand or body Vibration 6. Environment (cold) 7
  • 8. How Does the Weight of the Load Affect Your Low Back? Spinal Forces * Spinal forces in inch-pounds * * * * Image courtesy of Washington University in St. Louis Rounded back, high disc pressure Locked back, low disc pressure Maanas/Shutterstock.com 8
  • 9. What Is the Hierarchy of Ergonomic Controls? BEST BETTER GOOD OK 9
  • 10. Hierarchy of Ergonomic Controls to Reduce the Risk 10
  • 11. Reduce Force: Move Materials with Lifting Equipment PLAN YOUR WORK Use lift assists to lift large-sized, long, or heavy materials. Use lifting equipment to transport loads, make fewer trips, and avoid carrying materials on your shoulder. Keep work area clear of obstacles to minimize trip hazards and make use of wheeled carts or equipment easier. Pipe cart Pallet jack Chainfall Portable lifting hoist Photo courtesy of Construction Solutions and Uline iStock.com/shank_all Heavypong/Shutterstock.com 11
  • 12. Ground-Level Tasks Photo courtesy of the MCAA Photo courtesy of the UA Photo courtesy of the UA 12
  • 13. Overhead Work (Ladder, Lift) Select and locate equipment for safety and for ideal body position Photos courtesy of the MCAA 13
  • 14. Best Practice Matrix: Hierarchy of Ergonomic Controls Hierarchy of Controls (HOC) level Ergonomic Hazards Manual material handling Work below knee Arms overhead Engineering Use mechanical assist Preassemble at shop/in field Mechanical assist: scissor lift, hoist Work Practices Position material close Raise height of work Assemble at ground level Administrative Assign more workers Rotate workers Rotate workers PPE Stretch after task Knee pads, stretch after task BEST BETTER GOOD OK 14
  • 15. How Would You Fill in This Table? Hierarchy of Controls (HOC) level Ergonomic Hazards Manual material handling Work below knee Arms overhead Engineering Work Practices Administrative PPE BEST BETTER GOOD OK 15
  • 16. Sample Job Hazard Assessment with Ergonomics Task to be performed Potential hazards Prevention methods Install pipe fabrication and hangers at height Awkward body position Position body, whether in boom lift or on ladder, not to put your body in strained position. If lifting heavy object, get help. Unloading trucks/material handling Manual lifting Use good housekeeping, know where material will be staged, have a clear path. Manual lifting Muscle strains/pulls/tears; fatigue Lift with your legs, not your back; get help; stretch prior to heavy lifting; utilize cranes, forklifts, chainfalls, or any other kind of lifting equipment whenever possible. 16
  • 17. 1. Calculates a recommended weight limit (RWL) for a load that nearly all healthy workers could lift over an 8-hour day without increasing their risk of developing lower back pain. RWL = LC (51) x HM x VM x DM x AM x FM x CM LC = Load constant (always 51 lb) H = Distance the object is from the body V = Height of the object from the floor D = Vertical distance between the start (origin) and the end (destination) of the lift A = The degree to which the body is required to twist or turn during the lifting task F = Frequency and duration of lifting activity C = Quality of the worker’s grip on the object 2. Calculates a lifting index (LI), which is an estimate of the physical stress and injury risk associated with a manual lifting job. LI = Load weight/RWL > 1.0 = High risk of injury < 1.0 = Very small risk of injury The goal is to design all lifting tasks to have an LI of less than 1.0 NIOSH Lifting Equation Image courtesy of the Canadian Centre for Occupational Health and Safety 17
  • 18. NIOSH Lifting Equation App Step 1: Determine whether significant control is or isn’t required Step 2: Measure variables and record them in the app Step 3: Press calculate to get the RWL and LI for a particular lifting task Example: A worker bends down to take an object off the bottom shelf of a storage rack (origin) and places it on a cart to be moved (destination). Significant control is required because the object needs to be placed carefully on the cart. H = Horizontal: When the object is taken off the shelf, the worker’s hands are 15 inches (origin) away from the midpoint of their ankles. When the worker stands up and places the object on the cart, they are 12 inches away (destination). V = Vertical: The worker’s hands are 11 inches above the ground when the object is taken off the shelf (origin), and 40 inches above the ground when it is placed on the cart (destination). A = Asymmetry: The worker twists their body 10 degrees to pick up the object (origin), but their body is straight when they place it on the cart (destination). Load Weight: The type of object the worker lifts weighs 20 pounds on average, and has a maximum weight of 40 pounds. F = Frequency: The worker lifts an average of 2 of these objects per minute over a 15 minute period. Duration: The worker lifts boxes for 1 -2 hours per day, with recovery time. C = Coupling: The box is optimally designed for the worker to grasp onto, but it does not have handles or cut-outs, so it is rated as “fair.” 18
  • 19. Review of Safe Lift Training Methods Photos courtesy of the Healthy Work Center, Washington University School of Medicine in St. Louis 19
  • 20. Two-Person Lift – 10’ Pole, Method II Plan the lift One worker gives commands Ideally, lift together Get your balance Step together Photos courtesy of the UA 20
  • 21. Interactive Training and Coaching Resources to Reduce Manual Material Handling Risks 21
  • 22. Interactive Training & Coaching Resources  Site planning  Equipment  Lifting  Work Practices  Coaching 22
  • 23. 23
  • 24. Games to Play on Smartphones 24
  • 25. Instructions for Downloading the Interactive Training & Coaching Resources and the Games Download PC version at www.bestbuiltplans.org & the App version at: • Google Play: https://play.google.com/store/apps/details?id =com.simcoachgames.MMHTool • Amazon: https://www.amazon.com/Simcoac h-Games-Best-Built-Plans/dp/B07SBK3SNQ • iTunes: https://itunes.apple.com/us/app/bes t-built-plans/id1457992967?ls=1&mt=8 25
  • 26. Prescription opioids MAY lead to prescription drug abuse • Opioids are addictive medications • Taking more pills than prescribed, someone else’s medication, or high doses of medication for long periods of time will likely lead to dependency and addiction • FIRST ask your doctor for information on all available treatments for pain • ONLY take opioids if it is the best option, and follow the dosage prescribed by your doctor Why Is It Important to Always Follow Safe Lifting Practices? 26
  • 27. Resources to Help You Protect Yourself 27
  • 28. Questions? ©2019, CPWR-The Center for Construction Research and Training. All rights reserved. CPWR is the research and training arm of NABTU. Production of this document was supported by cooperative agreement OH 009762 from the National Institute for Occupational Safety and Health (NIOSH). The contents are solely the responsibility of the authors and do not necessarily represent the official views of NIOSH. 28