Fieldbus Tutorial Part 3 - Example Applications

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Fieldbus Tutorial Part 3 - Example Applications: Example Application, World's First Installation, Fieldbus Installation at ARCO

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Fieldbus Tutorial Part 3 - Example Applications

  1. 1. Example Applications
  2. 2. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 2 Agenda  Example Applicaton  World’s First Installation  Fieldbus Installation at ARCO
  3. 3. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 3 NOTES BRIGHT ENGINEERING GOOD MANUFACTURING REV DESCRIPTION 0 OWNER REVIEW A 1/2 MILE 600 FT River Main Cable Runs Road Plot Plan - Waste Water A MCC Local Control Room
  4. 4. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 4 Performance Specifications  Inflow of 10Kgal/min  Influent pH ranges from 5-10.5 pH  Flow can go to Zero  Effluent must be between 6-9pH  Compliance must be achieved 99.9% of Time  Site will be unmanned requiring; – Extensive Remote Diagnostics – Intelligent Transmitters
  5. 5. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 5 Performance Specifications (Cont.)  Extensive Reporting is required; – Reagent Usage – Equipment Maintenance – Regulatory Compliance  Plant Standards in Place for Instrument Vendors  There is also a PERFORMANCE GUARANTEE
  6. 6. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 6 Attenuation Basin To River 2” DR. (TYP) ACID CV-108 A/O AT 106A 2” DR. (TYP) BASE CV-109 A/O 36” 36” 36” CV103A CV103B NOTES BRIGHT ENGINEERING 1 UNLESS OTHERWISE NOTED ALL INSTR. ON THIS DRAWING CARRY AN AREA DESIGNATION OF 878, THAT IS FI-1 IS 878FI-1. GOOD MANUFACTURING LT 104 AT 103B AT 102 FT 101 IP 103A IP 103B LT 109 LT 108 FIELD LOCATION 1 FAL 101 AIC 103 32 AI 102 5 LI 104 13 14 15 16 17 18 19 MOTOR CONTROL 11 12 INTERLOCKS 11 FILL PUMP WILL 12 TRIP OFF IF TANK IS AT HIGH LEVEL REV DESCRIPTION 0 OWNER REVIEW 18 19 16 17 14 13 15 5 21 3 12 11 10 9 CONTROL ROOM P&ID Waste Water AT 103A AT 106B 7 TRK AY 103 4 AAHL 106 QTR 106 7 FY 103 4 LSH 108 LSH 109 HS 103 TT 107 HS 106 8 AT 105 Dissolved Oxygen pHpH pH 6 9 LI 108 10 LI 109 6 AI 105 8 TI 107
  7. 7. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 7 36” 1 FT 10113 14 AT 102 2 17 Inlet Flow Measurements
  8. 8. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 8 Attenuation Basin To River 36” 4 AT 103B 5 LT 104 7 AT 106A Measurement After Mixing AT 103A AT 106B HS 103 pH HS 106 AT 105 6 Dissolved Oxygen pH 8 TT 107
  9. 9. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 9 2” DR. (TYP) BASE CV-109 A/O CV103B IP 103B LT 109 1916 3 12 10 Base Feed Stream LSH 109 FY 103To 103A INTERLOCKS 11 FILL PUMP WILL 12 TRIP OFF IF TANK IS AT HIGH LEVEL
  10. 10. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 10 pH Control Strategy Design AT 103A CV103A CV103B IP 103A IP 103B 17 AIC 103 AT 103B Track (Linearized to Normality) FY 103 AY 103 HS 103 FT 101 FAL 101 (Split range) Select Value Inflow Acid Base pH
  11. 11. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 11 N gm-mol/l pH Characterization of pH to Normality(AY103) Buffering requires many segments to properly describe Note: 72 12 0.2 - 0.2
  12. 12. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 12 Valve Position (% of Span) Split Range Output (FY103) AIC103 Output (% of Span) 1000 0 100 Base (IP103B) Acid (IP103A)
  13. 13. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 13 Attenuation Basin To River AT 106A AT 106B HS 106 AAHL 106 QTR 106 % Time in Compliance Calculation Calculate Time Out of Compliance (High and Low)
  14. 14. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 14 BASE CV-109 A/O LT 109 12 10 19 Discrete Control For Motors and Solenoid Valves LSH 109 OUTPUT LSH109 Run Contact Start Stop
  15. 15. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 15 ACID AT 106A BASE LT 104 AT 103B AT 102 FT 101 IP 103A IP 103B LT 109 LT 108 18 19 16 17 14 13 15 AT 103A AT 106B Fieldbus Wiring Control Room PC H1 Fieldbus Segment # 1 H1 Fieldbus Segment # 2 TT 107 AT 105
  16. 16. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 16 FF Allows Control Applications To Be Distributed Fieldbus Segment #2 Waste Water Process FI101 IP103A IP103B AT103A AT103A pH Control pH Meas. SelectLO Flow Monitor
  17. 17. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 17 pH Control Strategy Design AIT 103A CV103A CV103B IP 103A IP 103B 17 AIC 103 AIT 103B TRK PV, (Linearized to Normality) FY 103 AY 103 AHY 103 FT 101 FAL 101 OUT, (Split range) Select Highest Value AI ISEL CHAR AI AI AALM PID SPLT AO AO
  18. 18. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 18 Attenuation Basin To River AT 106A AT 106B AHY 106 AAHL 106 QTR 106 % Time in Compliance Calculation Calculate Time Out of Compliance (High and Low) AI AI ISEL AALM TIMR
  19. 19. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 19 BASE CV-109 A/O LT 109 12 10 19 Discrete Control For Motors and Solenoid Valves LS 109 OUTPUT LSH109 Run Contact Start Stop AI AALM DO DI DEVC DO
  20. 20. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 20 9 7 6 8 5 pH AT103 Outlet AT102 Inlet Response to Disturbance in Mixer Inlet pH
  21. 21. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 21 Modified pH Control Strategy AIT 103A CV103A CV103B IP 103A IP 103B 17 AIC 103 AIT 103B TRK PV, (Linearized to Normality) FY 103 AY 103 AHY 103 FI 101 FAL 101 OUT, (Split range) Select Highest Value AT 102 AY 102 AI ISEL CHAR AI AI AALM PID SPLT AO AO AI CHAR
  22. 22. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 22 9 7 6 8 5 pH AT103 Outlet AT102 Inlet Response After Strategy Modification
  23. 23. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 23 Startup of the World’s First Commercial Fieldbus System April 15th, 1997, Fort Saskatchewan, Alberta, Canada  Installation and Commissioning of ninety six(96) 3051T transmitter was completed in 5 hours by 3 instrument tech’s.  Project Savings of over 30% have been documented by customer for the fieldbus installation vs traditional installation.
  24. 24. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 24 Detailed View of DeltaV Controller Field Enclosure  Redundant power supplied to each segment.  DeltaV fieldbus modules interfaced to each fieldbus segment  Redundant Ethernet connection provided to field hub.
  25. 25. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 25  Quick disconnects used at the transmitter to speed installation and to allow transmitters to be easily added and removed from the fieldbus segment.  Sixteen 3051T transmitters per fieldbus segment, 6 segments installed for a total of 96 transmitters Fieldbus Installation
  26. 26. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 26 Field Devices Available With Quick Disconnects
  27. 27. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 27
  28. 28. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 28 DeltaV Controller Field Mounted Hub  Redundant fiber link back to the rack room  Redundant Ethernet connects to the DeltaV Controller  Capacity to support 12 DeltaV controllers
  29. 29. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 29 Plant Design Data communication network fieldbus H1 Operator Interface Integration Station H1 Fieldbus InterfaceExisting DCS OPC FB AMS
  30. 30. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 30
  31. 31. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 31
  32. 32. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 32 DeltaV Integration Station Engineering LAN Switched Ethernet Hub DEC Alpha SETCIM Serv er DeltaV Control LAN Engineering LAN OPC scanner resides locally with SETCIM kernel DeltaV Prof essional Plus (Master) User Station Radio Module (T1 and 10BaseT) Radio Module (T1 and 10BaseT) Radio Module (T1 and 10BaseT) Radio Module (T1 and 10BaseT) Radio Module (T1 and 10BaseT) Switched Ethernet Hub SETCIM Client PC/X-Terminal SETCIM Client PC/X-Terminal DeltaV Standard Plus User Station 5 Total Broadcasting Channels Required I.S. LAN /Alaska Project DeltaV Control Network Topology Diagram 04 June 1997 Ethernet Router OPC Serv er Drill Site #1 Customer Operator Interf ace f or Control and Monitoring For adv anced diagnostics and real- time trending Radio Module (T1 and 10BaseT) Switched Ethernet Hub DeltaV Prof essional User/Integration Station SETCIM Client PC /DeltaV Prof essional Hot Backup Resident OPC Driv er OPC Serv er Drill Site #5 Customer Operator Interf ace f or Control and Monitoring For adv anced diagnostics and real- time trending Radio Module (T1 and 10BaseT) Switched Ethernet Hub DeltaV Prof essional User/Integration Station SETCIM Client PC /DeltaV Prof essional Hot Backup Resident OPC Driv er OPC Serv erProgramming WS Diagnostic WS Separate Subnet Utilize DeltaV Capability To Meet Fieldbus Systems Requirements
  33. 33. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 33
  34. 34. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 34 West Sak DS-1D
  35. 35. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 35 Capital Cost Savings – 16% Reduction in Wellhead Terminations – 69% Reduction in Comparable Wiring Costs – 98% Reduction in Home Run Wiring – 83% Reduction in Instrument FCO and QA/QC – 90% Reduced Configuration Time to Add an Expansion Well – 92% Reduced Engineering Drawings to Add or Expand a Well – $845 K Overall Project Cost Savings
  36. 36. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 36 TARN DS-2N
  37. 37. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 37 1998 Projects – TARN DS-2N – TARN DS-2L – Tabasco – West Sak DS-1C
  38. 38. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 38 Instrument Functional Checkout – Time to do FCO Reduced by 80% – Apply Portion of Time Savings to QA/QC • Verify Terminations vs Drawings • Verify Polarity (if Needed) • Look for Frayed Wires • Cables Meet Minimum Specs • Fieldbus Terminators are Installed • Verify Proper Grounding

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