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Fieldbus Tutorial Part 12 - Advanced Functionality

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Fieldbus Tutorial Part 12 – Advanced Functionality: Process Variability, Commissioning PID

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Fieldbus Tutorial Part 12 - Advanced Functionality

2. 2. Agenda  Process Variability  Commissioning PID [File Name or Event] Emerson Confidential 27-Jun-01, Slide 2
3. 3. Impact of Reduced Process Variability Hard Spec. Operating Operating Average Shift Limit Average Feedstock and Scrap Cost Productivity Product Quality [File Name or Event] Emerson Confidential 27-Jun-01, Slide 3
4. 4. Statistical Process Monitoring [File Name or Event] Emerson Confidential 27-Jun-01, Slide 4
5. 5. Statistical Process Monitoring [File Name or Event] Emerson Confidential 27-Jun-01, Slide 5
6. 6. Measurement of Process Variability * Process Value Time “Capability” “Total”: All Data Only Random Including Short or Short Term and Long Term Variability Variability Reference: ‘Achieving Workd Class Manufacturing through Process Control’ by Joseph Shunta, Dupont, 1995* [File Name or Event] Emerson Confidential 27-Jun-01, Slide 6
7. 7. Variability Indicators May be Added To Fieldbus Devices (X -X) (Xi - Xi -1 ) n n 2 2 i Stot = i =1 Scap = i =2 n -1 2 (n -1) Total and Capability Standard Deviation is Calculated by I/O and Control Blocks [File Name or Event] Emerson Confidential 27-Jun-01, Slide 7
8. 8. Calculation Should be Done at The Fieldbus Device 2.5 Stot 2 1.5 1 0.5 SPI SPID SLQ 0 0 1 2 3 4 5 Ratio of process time constant to sample time  /T S Source: World Class Manufacturing Through Process Control [File Name or Event] Emerson Confidential 27-Jun-01, Slide 8
9. 9. Block Parameters for Total and Capability Standard Deviation [File Name or Event] Emerson Confidential 27-Jun-01, Slide 9
10. 10. Detecting Abnormal Conditions in Input Blocks Status Indicates: Quality (Good, Uncertain, Bad) Reason (Device Failure, Sensor Failure, etc.) Limit (not limited, high limited, Low Limited) [File Name or Event] Emerson Confidential 27-Jun-01, Slide 10
11. 11. Detecting Abnormal Conditions in Output Blocks Status Indicates: Quality (Good, Uncertain, Bad) Reason (Device Failure, Sensor Failure, etc.) Limit (not limited, high limited, Low Limited) [File Name or Event] Emerson Confidential 27-Jun-01, Slide 11
12. 12. Detecting That Control is Limited by Downstream Conditions Status Indicates: Quality (Good, Uncertain, Bad) Reason (Device Failure, Sensor Failure, etc.) Limit (not limited, high limited, Low Limited) [File Name or Event] Emerson Confidential 27-Jun-01, Slide 12
13. 13. Detecting Incorrect Mode of Operation Mode Attribute: Target (Operator Requested Mode) Actual (Mode of operation) Normal (The designed Mode) Permitted( Modes that may be selected) [File Name or Event] Emerson Confidential 27-Jun-01, Slide 13
14. 14. Host May Utilize Mode, Status and Statistics [File Name or Event] Emerson Confidential 27-Jun-01, Slide 14
15. 15. Agenda  Process Variability  Commissioning PID [File Name or Event] Emerson Confidential 27-Jun-01, Slide 15
16. 16. Structuring Control For A Distributed Environment Traditional, Centralized Distributed Approach Approach Control & Autotunin g Limited Sample Rate, Delay/Variation introduced by Communications /control & Autotuning [File Name or Event] Emerson Confidential 27-Jun-01, Slide 16
17. 17. Application Used For Tuning in Field Device [File Name or Event] Emerson Confidential 27-Jun-01, Slide 17