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PHARMACEUTICAL
IMPURITIES
CLASSIFICATION,
DETECTION
&
CHARACTERIZATION
Dr.Raj Kumar Kudari M.Pharm PhD
Professor
Hindu College of Pharmacy Guntur AP India
INTRODUCTION
Impurities in pharmaceuticals are the
unwanted chemicals that remain with the
active pharmaceutical ingredients (APIs),
or develop during formulation, or upon aging
of both API and formulated APIs to
medicines.
The presence of these unwanted chemicals
even in small amounts may influence the
efficacy and safety of the pharmaceutical
products. Impurity profiling (ie, the identity
as well as the quantity of impurity in the
pharmaceuticals), is now getting receiving
important critical attention from regulatory
authorities.
The different pharmacopoeias, such as the
British Pharmacopoeia (BP) and the United
States Pharmacopoeia (USP), are slowly in-
corporating limits to allowable levels of
impurities present in the APIs or
formulations.
A number of recent articles have described
designed approaches and guidance for
isolating and identifying process-related
impurities and degradation products using
mass spectrometry, Nuclear Magnetic
Resonance (NMR),
high-performance liquid chromatography
(HPLC), Fourier transform ion cyclotron
resonance mass spectrometry (FTICR-MS),
and tandem mass spectrometry for
pharmaceutical substances.
In general, according to ICH guidelines on
impurities in new drug products,
identification of impurities below the 0.1%
level is not considered to be necessary unless
the potential impurities are expected to be
unusually potent or toxic. In all cases,
impurities should be qualified.
If data are not available to qualify the
proposed specification level of an impurity,
studies to obtain such data may be needed
(when the usual qualification threshold limits
given below are exceeded).
According to ICH, the maximum daily dose
qualification threshold is considered as
follows
≤ 2g/day 0.1 % or 1 mg per day intake (whichever is
lower)
≥ 2g/day 0.05%.
IMPURITY PROFILE: A description of the identified and
unidentified impurities present in a drug product.
IMPURITY PROFILE
Impurity profile describes the identified and
unidentified impurities present in a new drug
substance.
The aim of which is determination of organic
and inorganic impurities as well as residual
solvents in bulk drugs and
pharmaceutical formulations.
It helps identifying the impurity present in
pharmaceutical formulation by analytical
techniqueor methods. Numbers of
impurities present in formulation such
by-products, degradation products,
interaction products, intermediates,
penultimate intermediates, related
products, Transformation product.
DEGRADATION PRODUCT:
An impurity resulting from a chemical change in the
drug substance brought about during manufacture
and/or storage of the new drug product by the effect
of, for example, light, temperature, pH, water, or by
reaction with an excipient and/or the immediate
container closure system.
IMPURITY PROFILING IS THE COMMON NAME OF A
GROUP OF ANALYTICAL AND QUANTITATIVE
IDENTIFICATION AND STRUCTURAL ELUCIDATION
ACTIVITIES
IMPURITY PROFILE CONT’D
According to USP impurities have various
sections which are Impurities in Official
Articles, Ordinary Impurities, and
Organic Volatile Impurities.
According to ICH impurities occurred or
produced by chemical syntheses which are
organic mpurities (Process and Drug related)
Inorganic Impurities,
Residual Solvents.
There are various sources of impurity like
heavy metals, ligands, catalysts other
materials like degraded end products
obtained during or after manufacturing of
bulk drug or products. The expert working
group of the international conference on
harmonization of technical requirements for
registration of pharmaceuticals for human
use commonly known ICH has “defined
impurity is any compound of the medicinal
product which is not the chemical entity
defined as the active substance or as an
excipient in the product”.
CRITICAL FACTORS AFFECTING THE QUALITY OF
BULK DRUGS
1. Crystallization
2. Washing the wet cake
3. Drying
4. Appropriate packaging
CLASSIFICATION OF IMPURITIES
I) DOSAGE FORM RELATED CLASSIFICATION
i. Mutual interaction amongst Ingredients
ii. Functional group- related typical Degradation
SOURCES OF IMPURITIES IN MEDICINES
Medicines are the formulated
forms of active pharmaceutical
ingredients.
There are 2 types of impurities in medicines:
(1)Impuritiesassociated with APIs(active
Pharmaceutical ingredients)
(2)Impurities that are created during formulation
and or with aging or that are related to the
formulated forms.
1) Impurities associated in with APIs
Accordingto ICH guidelines, impurities associated with
APIs are classified into the following categories
Organic impurities (Process and Drug-related)
Inorganic impurities
ResidualSolvent Ester
hydrolysis
Hydrolysis
Oxidative degradation
II.USP CLASSIFICATION
According to united state pharmacopoeia
impurities are classified as
1. Impurities in official
articles
2. Ordinary impurities
3. Organic volatile impurities
III.ICH CLASSIFICATION
1. Organic impurities
2. Inorganic mpurities
3. Residual solvents
Impurities coming from :
 Interaction between the primary packaging
and drug product
 At the time of contact between processing
materials and storage bags, closure, filters,
tubing material etc.
 Impurities also introduce during
storage of compound
 Impurities also come from label,
ink, overwrap, cardboard, boxes etc.
 Impurities can be present at the synthesis of
product (called genotoxic impurities) that is
solvent, residues, catalysts, reaction product in
synthesis etc.
Origin and Occurance of Types of Impurities
1) ORGANIC IMPURITIES
a)Starting materials or intermediates
b) By-products
c) Reagents, ligands, and catalysts
2) ENANTIOMERIC IMPURITIES
3) INORGANIC IMPURITIES
a)Reagents, ligands, and catalysts
b) Heavy metals
c) Other materials (eg, filter aids, charcoal)
4)SOLVENT RESIDUES
1)ORGANIC IMPURITIES
Organic impurities may arise during the
manufacturing process and/or storage of the
drug substance. They may be
IDENTIFIED OR UNIDENTIFIED, volatile or
non-volatile, and include the following.
a)Starting materials or intermediates- These are
the most common impurities found in every API unless a
proper care is taken in every step involved throughout
the multi-step synthesis. Although the end products are
always washed with solvents, there are always chances
of having the residual unreacted starting materials may
remain unless the manufacturers are very careful about
the impurities. In paracetamol bulk, there is a limit test
for p-aminophenol, which could be a starting material
for manufacturer or an intermediate for ans other.
b) By-products: In synthetic organic
chemistry, getting a single end product
with 100% yield is very rare; there is
always a chance of having by-products. In
the case of paracetamol bulk, diacetylated
paracetamol (Figure 1) may form as a by-
product.
Figure 1. Production of Paracetamol from intermediate,
p-Aminophenol.
Degradation products
Impurities can also be formed by
degradation of the end product during
manufacturing of bulk drugs. However,
degradation products resulting from
storage or
formulation to different dosage forms or
aging are common impurities in the
medicines. The degradation of penicillins
and cephalosporins is a well-known
example of degradation products. The
presence of a ß-lactam ring as well as that
of an a-amino group in the C6/C7 side chain
plays a critical role in their degradation.
Figure 2. General Structures of (I) Penicillins and (II)
Cephalosporins.
Quality, purity, safety and efficacy of
pharmaceuticals are the fundamental
issues of importance in drug therapy. A
greater emphasis is being paid today on
assurance of the
quality and safety of a drug by monitoring and
controlling the impurities and degradation
products.
The control of pharmaceutical impurities,
unwanted substances is a critical issue for
the pharmaceutical industry since their
presence in the active pharmaceutical
constituents and its dosage forms diminish
both drug quality and safety.
By the identification or characterization and
quantification of the impurities and related substances,
the risk of their contribution to the side effect profile of
the drug therapy can be avoided or minimized.
Moreover, the characterization of such trace to minor
analytes in the final product is the inherent prerequisites
in the wake of stringent requirements from the
regulatory authorities.
Hence, the development of new analytical methods
became an essential task for investigators to determine
the stress-related impurities along with their degradation
pathway. A forced degradation study (stress testing) is the
main tool used to predict stability problems, develop
analytical methods, and identify degradation products or
pathways. Since, the subject of stress testing has
insufficiently addressed in the scientific
literature, the measurement, and
identification of impurities by today’s
standards present significant challenges to
the analytical chemist. The development of
modern quantitative and qualitative methods
driven by these challenges has provided
increasing opportunity to detect, identify, and
quantify organic and inorganic impurities in
bulk drugs and pharmaceutical formulations,
and therefore, the origin and safety potential,
of such impurities be established.
Recent efforts by the International Conference on
Harmonization (ICH) have led to greater regulative
scrutiny of impurities, constraining their isolation,
characterization and toxicological qualification when
present at threshold levels. Moreover, the toxicological
profiles of the active drug substance as well as the
adverse effects of the related impurities govern the
safety of a drug product. It is important to determine the
cytotoxic, genotoxic and mutagenic activity of impurities
thereby establishing their structure-toxicity relationship
using various assay procedures. Worldwide,
characterization or impurity
profiling of drug substances has increasingly
viewed as a precious complement to routine
investigative work, adding valuable,
scientific information in support of their
vulnerability to stress conditions and
degradation pathways. Impurity profiling
has definite techno-commercial value since
the pharmaceutical industry is facing the
challenge of impurities that diminish the
quality, safety and efficacy of drug
substances. Due to lack of adequate
scientific literature, it is necessary to
incorporate stringent tests to control the
impurities .
This fact is also evident from the
requirements of the Federal Food, Drug
and Cosmetics Act and from a large
number of pharmacopeias that provide
tests for the control of specific
impurities. Forced degradation and
impurity profiling is one of the key
prerequisites for investigational new drug
(IND) and new drug application (NDA)
hyphenated techniques with liquid chromatography has
made this much simpler than the traditional time-
consuming approach of quantification, isolation, followed
by acquisition of the spectral (mass, UV, NMR and IR) and
elemental (C, H, N) data.
c) Reagents, ligands, and catalysts
These chemicals are less commonly found in
APIs; however, in some cases they may pose a
problem as impurities.
In general, an individual API may contain all of
the above- mentioned types of organic
impurities at lev-els varying from negligible to
significant.
A detailed investigation of impurities in semi-
synthetic penicillin was performed both by the
manufacturers and different research groups. A
review paper on penicillins and cephalosporins
describes methods of isolation, detection, and
quantification of degradation products, and
antigenic polymeric by-products. Studies show
the presence of traces of ampicillin polymers and
hydrolyzed products in the API. It has also been
found that the presence of certain chemicals such as
triethyl- amine has a degradative effect on the
product. Am- picillin trihydrate samples having
triethylamine content of 3000 to 4000ppm were
found to be stable under
accelerated stability testing. However, the product
showed appreciable degradation when triethylamine
content became 7000 ppm. Recent
pharmacopoeia[20] included the limit tests for the
traces of impu-rities present in ampicillin and
amoxycillin bulk raw materials. The residual solvents
associated with these APIs have also been
determined.
As the organic impurities are the most
common product- as well as process-
related impurities, it is the responsibility
of both the manufacturers of APIs and the
users (ie, formulators) to take care of
these impurities according to ICH
guidelines or compendia.
In addition, for an optically active single
isomer drug there could be enantiomeric
impurities present in the API.
2)ENANTIOMERIC IMPURITIES - The single
enantiomeric form of a chiral drug is now
considered as an im-proved chemical entity that
may offer a better pharmacological profile and an
increased therapeu-tic index with a more
favorable adverse reaction profile.[22] However,
the pharmacokinetic profile of levofloxacin (S-
isomeric form) and oflox-acin (R- isomeric form)
are comparable, suggesting the lack of
advantages of single isomer in this re-gard.[23] In
any case, cost benefits as well as the patient‟s
compliance need to be considered in se-lecting
drugs. For the manufacturers of single enan-
tiomeric drug (eutomer), the undesirable stereoi-
somers in drug control are considered in the same
manner as other organic impurities. The
prominent single isomer drugs, which are being
marketed, in-clude levofloxacin (S- ofloxacin),
levalbuterol (R-albuterol), esomeprazole (S-
omeprazole).
3)INORGANIC IMPURITIES: Inorganic
impurities may also derive from the
manufacturing processes used for bulk drugs.
They are normally known and identified and
include the following
a)Reagents, ligands, and catalysts - The
chances of having these impurities are rare:
however, in some processes, these could
create a problem unless the manufacturers
take proper care during production.
b) Heavy metals - The main sources of heavy
metals are the water used in the processes
and the reactors (if stainless steel reactors
are used), where acidifi-cation or acid
hydrolysis takes place. These impuri- ties of
heavy metals can easily be avoided using
demineralized water and glass- lined
reactors.
c)Other materials (eg, filter aids, charcoal) -
The filters or filtering aids such as centrifuge
bags are routinely used in the bulk drugs
manufacturing plants, and, in many cases,
activated carbon is also used. The regular
monitoring of fibers and black particles in
the bulk drugs is essential to avoid these
contaminations.
4) SOLVENT RESIDUES: Residual solvents
are organic volatile chemicals used during the
manufacturing process or generated during the
production. It is very difficult to remove these
solvents completely by the work-up process;
however, efforts should be taken to the extent
pos-sible to meet the safety data. Some
solvents that are known to cause toxicity
should be avoided in the production of bulk
drugs.
Depending on the possi-ble risk to human
health, residual solvents are di-vided into 3
classes. Solvents such as benzene (Class I, 2
ppm limit) and carbon tetrachloride (Class I, 4
ppm limit) are to be avoided.
On the other hand, the most commonly used
solvents such as methylene chloride (600
ppm), methanol (3000 ppm), pyridine (200
ppm), toluene (890 ppm), N,N-
dimethylformamide (880 ppm), and acetonitrile
(410 ppm) are of Class II. Class III solvents
(acetic acid, acetone, isopropyl alcohol,
butanol, ethanol, and ethyl acetate) have
permitted daily exposures of 50 mg or less per
day. In this regard, ICH guidelines for limits
should be strictly followed.
IMPURITIES RELATED TO FORMULATION
Apart from bulk drug related impurities, the
formulated form of API may contain
impurities that form in various ways.
IMPURITY FORMS DURING FORMULATION
a) Method Related b) Environmental Related
c) Dosage form Factors Related
a) Method related
A known impurity, 1-(2,6-
diclorophenyl)indolin-2-one is formed in the
production of a parenteral dosage form of
diclofenac sodium if it is terminally sterilized
by autoclave. It was the condition of
the autoclave method (ie, 123 + 2°C)
that enforced the intramolecular cyclic
reaction of diclofenac sodium forming the
indolinone derivative and sodium hydroxide.
The formation of this impurity has been
found to depend on the initial pH of the
formulation. The concentration of the
impurity in the resultant product in the
ampoule exceeds the limit of the raw
material in the BP.
b) Environmental related
The primary environmental factors that can
reduce stability include the following exposures
i) Temperatures - There are many APIs that
are labile to heat or tropical temperatures.
For example, vitamins as drug substances are
very heat - sensitive and degradation
frequently leads to loss of potency in vitamin
products, espe-cially in liquid formulations.
ii) Light-especially UV light - Several
studies have reported that ergometrine as
well as methyl ergometrine injection is
unstable under tropical conditions such as
light and heat, and a very low level of active
ingredient was found in many field samples.
In only 50% of the marketed samples of
ergometrine injections tested did the level of
active ingredient comply with the BP/USP
limit of 90% to 110% of the stated content.
The custom-made injection of ergometrine
(0.2 mg/mL) showed almost complete
degradation when kept 42 hours in direct
sunlight.
iii) Humidity :For hygroscopic products, humidity
is considered detrimentalto both bulk powder &
formulated solid dosage forms. Aspirin and ranitidine
are classical examples.
c) Dosage form factors related
Although the pharmaceutical companies
perform Pre-formulation studies, including a
stability study before marketing the dosage
form products, sometimes the factors that
influence drug stability force the company to
recall the product. Fluocinomide Topical
Solution USP, 0.05%, (Teva Pharmaceuti-
cals USA, Inc., Sellersville, Pennsylvania) in
60-mL bottles, was recalled in the United
States because of degradation/impurities
leading to sub- potency.
In general, liquid dosage forms are very
much sus-ceptible to both degradation and
microbiological contamination. In this
regard, water content, pH of the
solution/suspension, compatibility of anions
and cations, mutual interactions of
ingredients, and the primary container are
critical factors.
Microbiological growth resulting from the
growth of bacteria, fungi, and yeast in a
humid and warm environment may result in
oral liquid products that are unusable for
human consumption. Microbial
Contamination may occur during the
shelf life and subsequent consumer-use
of a multiple dose prod-uct due to
inappropriate use of certain preservatives in
the preparations, or because of the semi-
permeable nature of primary containers.
FORMATION OF IMPURITIES ON AGING
a. Mutual interaction amongst ingredients
Most vitamins are very labile and on aging
they pose a problem of instability in different
dosage forms, especially in liquid dosage
forms. Degradation of vitamins such as folic
acid, pantothenic acid, cyanocobalamin, and
thiamine do not give toxic impurities;
however, potency of active ingredients drops
below pharmacopoeial specifications.
Because of mutual interaction, the presence
of nicotinamide in a formulation containing 4
vitamins (nicotinamide, pyridoxine,
riboflavin, and thiamine) causes the
degradation of thiamine to a sub-standard
level within a 1year shelf-life of vitamin B
complex injections. The marketed samples of
vitamin B- complex injections were
found to have a pH in the range of 2.8-4.0.
The custom- made formulation in a simple
distilled water vehicle and in a typical
formulated vehicle that included disodium
editate and benzyl alcohol was also
investigated and similar mutual
interaction causing degradation
was observed
b.Functional group related typical
degradation Ester hydrolysis -Examples
included the follow-ing: Aspirin, benzocaine,
cefotaxime, cocaine echothiophate, ethyl
paraben, cefpodoxime proxetil.
i) Hydrolysis- Hydrolysis is a common
phenomenon for the ester type of drugs,
especially in liquid dosage forms. Examples
include benzylpenicillin, barbitol,
chloramphenicol, chlordiazepoxide, lincomy-
cin, and oxazepam.
ii) Oxidative degradation - Hydrocortisone,
meth-otrexate, adinazolam, hydroxyl group
directly bonded to an aromatic ring (eg,
phenol derivatives such as catecholamines
and morphine), conjugated dienes
(eg, vitamin A and unsaturated free fatty acids),
heterocyclic aromatic rings, nitroso and
nitrite derivatives, and aldehydes (eg,
flavorings) are all susceptible to oxidative
degradation.
iii)Photolytic cleavage - Pharmaceutical
products are exposed to light while being
manufactured as a solid or solution,
packaged, held in pharmacy shops or
hospitals pending use, or held by the
consumer pending use.
Ergometrine , nifedipine , nitroprusside,
riboflavin, and phenothiazines are very
labile to photo-oxidation. In susceptible
compounds, photo-chemical energy
creates free radical intermediates, which
can perpetuate chain reactions. Most
compounds will degrade when exposed to
high UV energy.
Fluoroquinolone antibacterials are found to
be susceptible to photolytic cleavage.
In ciprofloxacin eye drops preparation
(0.3%), sunlight induces photocleavage
reaction producing ethylene-diamine
analog of ciprofloxacin.
iv) Decarboxylation: Some dissolved
carboxylic acids, such as p-aminosalicylic
acid, lose carbon dioxide from the carboxyl
group when heated. Decarboxylation also
occurred in the case of photoreaction of
rufloxacin .
CRITICAL FACTORS REGARDING
BULK DRUGS’ QUALITY
During crystallization - The size of crystals
some-times determines the quality,
especially the stability, of bulk drugs. Large-
size crystals can entrap a minute amount of
chemicals from the mother liquor, which
ultimately causes the degradation of the
drug. Thus, the manufacturers of bulk drugs
should take care to produce finer crystals
while isolating the products.
Washing the wet cake - Washing the wet cake
or powder in the centrifuge should be
thorough to re-move unwanted chemicals
including residual solvents.
Drying- Use of a vacuum dryer or a fluid-bed
dryer is always preferable to a tray dryer in
the pharmaceutical bulk drug industry. The
high thermal efficiencies, reduction of drying
helpful in drying sensitive drug substances.
However, if a tray dryer is used then initial
airflow at ambient conditions should be
considered before exposing the materials to a
relatively higher fixed temperature.
Appropriate packaging
Light sensitive Pharmaceutical Products need
light protective packaging. An accelerated
stability test-ing conducted using marketed
ampoules of er-gometrine wrapped with
either black carbon paper or aluminum foil
produced negligible degradation against
direct sunlight. Similar use of opaque
containers for ciprofloxacin eye- drop
preparation can protect the active ingredient
from photodegra-dation to some extent
compared with transparent containers.
Use of production method based on stability
studies In finalizing the method of
preparation, a detailed investigation,
including stability studies, should be
undertaken. In the case of parenteral
preparations, aseptic filtration versus
terminal autoclaving method for
sterilization should be evaluated before
finalizing the method. For diclofenac sodium
injections, the aseptic filtration process has
been recently recommended as the
alternative to the autoclave method that
produces impurity.
Measures by pharmacopoeias
It has been observed in the pharmacopoeias
that there is an impurity limit shown in the
specifications of certain raw materials but
not given in the case of products made of
those raw materials.
Al-though the impurity limit on the drug
substances is applicable to the drug products,
it would be convenient for the users if the
impurity limits were also mentioned in each
dosage forms.
The limits may vary from orals to injectables.
Diclofenac sodium is such an example where
an impurity limit is not mentioned in the case
of injections. ICH recommendations can
be incorporated in the pharmacopeias.
In addition, a generalized monograph on the
impurity issues can be added in the
pharmacopoeia.
.
.
IMPURITY
DETECTION,
ISOLATION AND
CHARACTERIZATION
METHODS FOR IMPURITY DETECTION
1. Isolation
2. Characterization
a. Classical Approach
b. Modern Approach
Isolation
Isolation of impurity is necessary for accurate
monitor, but it is only necessary if
instrumental method is not available as it
directly characterizes the impurity. Which
method used for isolation and characterization
of impurity depends upon the nature of the
impurity that means structure of impurity, its
physicochemical properties and availability.
For isolation of impurity methods used are,
Chromatographic and Non-Chromatographic.
• Preparative chromatography
• In reversed phase chromatography good
isolation can be achieved, by using
stationary non polar phase and polar
mobile phase with polarity modifiers,
pairing ions, buffers. Due to diverse
nature of impurity, not only RP-HPLC ,
but following are also may be of good
choice.
 Normal phase chromatography
 Supercritical fluid chromatography
 Gas chromatography
 Capillary electrophoresis
Isolation cont’d
After isolation sample may contain artifacts
from the isolation process, this constituents
are referred as “chemical noise”
• (Artifacts:-something observed in a scientific
investigation or experiment that is not
naturally present but occurs as a result of
the preparative or investigative procedure.)
NOISE (Chemical Noise)
Chemical Noise is a small signal which
indicates presence of unwanted foreign
compounds other than the required
compound.
Chemical noise is derived from chemical
components in the matrix other than the
target analyte, and always increases the
absolute intensity of the signal recorded for
the analyte by increasing the absolute level
of the measured signal in the measurement
window.
The presence of chemical noise has a
predictably deleterious effect on the signal
to noise (S/N) ratio for the analyte signal.
CHARACTERIZATION METHODS
Characterization of Impurity has
2 Approaches
1) CLASSICAL APPROACH
2) MODERN APPROACH
1) CLASSICAL APPROACH
A) SEPARATION AND DETERMINATION OF IMPURITIES
WITH KNOWN STRUCTURE
B) ISOLATION OF THE IMPURITY AND OFF-LINE STRUCTURE
ELUCIDATION
2) MODERN APPROACH
Using on-line hyphenated
separation/spectroscopic methods
34
1) Classical approach
A)SEPARATION AND DETERMINATION
OF IMPURITIES WITH KNOWN
STRUCTURE
I) HPLC
II)TLC
III) Electrophoretic and Related
Methods
 Capillary Electrophoresis
 Electrophoresis-related
Chromatographic
Techniques
IV) Methods not Requiring
Separation
 Polarography & UV
35
1) CLASSICAL APPROACH
a) separation and determination of impurities
with known structure
I) HPLC:
• HPLC is often used with UV
• Chemometric methods used for
separation optimisation but also for
improving quantitative analysis
• Dimension 150-250 x 4.0-4.6 mm
• RP-stationary phase with particle size of 3.5-5.0
μm
• Rt in range of 10-20 min
• Ultra-performance liquid chromatography
(UPLC) uses short and narrow-bore
columns with small particle size packing
• Exp Impurities of primaquine
phosphate
• dimensions of the column were 50 x
2.1mm
• C18 silica packing and 1.7 μm
• separation was achieved within 2 minutes
II) TLC
• It has good ease of use, cost-effectiveness,
good sensitivity, speed of separation
• capacity to analyze multiple samples
simultaneously
• complementary technique to HPLC.
• HPTLCmethod is suitable for
quantitation of impurities
of alprazolam
• Over pressured liquid chromatography
(OPLC) a forced flow
variant of HPTLC for determination of
impurities of norethisterone
by fluorimetric scanning after sulphuric
acid spray
1) CLASSICAL APPROACH
a) separation and determination of impurities
with known structure
III)Electrophoresis & Related Methods
 Capillary Electrophoresis
• CE is primarily suitable separation and
quantification of charged
impurities
• example for use detection of ammonium ion
• Useful for ammonium salts as impurities not
contributed by residue of ignition and not
detected by TLC or HPLC methods
 Electrophoresis-related Chromatographic
Techniques
• micro emulsion electro kinetic
chromatography (MEEKC) and capillary
electro chromatography (CEC).
• Exp determination of impurities in ketorolac by
MEEKC
• Determination of the extremely toxic N-methyl-4-
phenyl- 1,2,3,6 tetrahydropyridine impurity in
pethidine
• Performances of HPLC, CE and MEKC compared
• Shortest run time (less than 5 min) was achieved
by CE. Best sensitivity by MEKC
1) CLASSICAL APPROACH
a) separation and determination of impurities
with known structure
IV) Methods not Requiring
Separation
{POLAROGRAPHIC AND UV METHODS}
• Electro analytical methods never played important
role in drug analysis due to limited selectivity and
sensitivity
• An example is the POLAROGRAPHIC AND UV
METHODS
• Exp Determination of benzophenone impurity in
phenytoin impurities and low concentration of
phenytoin do not allow direct use of UV
spectrophotometry in drug impurity profiling
• UV Derivative spectrophotometry is advantageous
• Used in drug degradation studies where
the relative concentration of the
degradants is in per cent range
• Exp Determination of omeprazole sulphone in
omeprazole monitoring of the photo
degradation of amlodipine to it pyridine
degradation product
1) CLASSICAL APPROACH
a) separation and determination of impurities
with known structure
B) ISOLATION OF THE IMPURITY AND
OFF-LINE STRUCTURE ELUCIDATION
The Techniques applied for isolating
impurity and elucidating its structure
offline also utilizes some hyphenated
analytical approaches.
But offline elucidation is not clear in
results as the quantity of Impurity is
very very less.
1) CLASSICAL APPROACH
2) Modern Approach
USING ON-LINE HYPHENATED
SEPARATION/SPECTROSCOPIC METHODS
1) LC-MS
• Very often the molecular mass of the
impurities are obtainable by using the
standard soft ionisation techniques
• Tandem Mass Spectrometer is
available (HPLCMS/ MS) so,
fragmentation of impurity can be used
for the structure elucidation
• Group exchanged on-line hydrogen to
deuterium by using D2O as HPLC
mobile phase component powerful tool
for identifying active hydrogen atoms
(hydroxyl, thiol,amine, acid groups)
Useful for distinguishing between
isomeric structures, difficult by
product ion spectral data or accurate
mass data
• Separation power and usefulness of
HPLC-MS as a tool for rapid
identification of several impurities
with different polarities can be
improved by using the “heart-cut”
technique
2) Modern Approach
USING ON-LINE HYPHENATED
SEPARATION/SPECTROSCOPIC METHODS CONT’D
 2) HPLC-APCI-MS
• (HPLC – atmospheric pressure chemical
ionisation – MS)for the identification of
impurities co-eluting with the main
component (acids, bases and zwitter-
ions) not detectable by UV- DAD detector
• 3) COMET
• (COMPREHENSIVE ORTHOGONAL
METHOD EVALUATION TECHNOLOGY)
[ HP 1100 LC System]
• equipped with
 vacuum degasser quaternary pump
auto-sampler
UV diode array detector
HP-MSD mode lD mass spectrometer
thermo stated column selector
 six-position Cheminert valve is
inserted on “D” line of quaternary
pump to extend mobile phase
selection
 Both column switcher and valve are
connected through
• contact closures
controlled electronically through the
Chem-Station software
Modern Approach
42
fully automated
Comprehensive Orthogonal Method Evaluation
Technology (COMET)
COMET instrumentation
Modern Approach
4). GC-MS:
Now a days mass spectroscopy connected with various
hyphenated techniques like GC-MS, LC-MS,LCMS-MS
HPLC- DAD-MS, HPLCDAD-NMR-MS, Tandem Mass
spectroscopy and capillary electrophoresis-Mass
spectroscopy,.
To identify different substances within a test sample gas
chromatography-mass spectrometry (GC- MS) method
used, that combines the features of gas- liquid
chromatography and mass spectroscopy. In this
method gas chromatography separate volatile and
semi- volatile compounds with great resolution.
MS: can provide detailed structural information on most
compounds such that they can be exactly identified,
but it cannot readily separate them. Sample vaporized
by injection into a heated system, eluted through a
column by inert gaseous mobile phase and detected.
The sample is transported through the column by the
flow of an inert, gaseous mobile phase, the carrier gas.
Flow is regulated. The carrier gas must be removed and
GC peak components transferred to the MS ion source.
• Advantages
 high-resolution separations
 highly selective
 sensitive detection
 wide ionisation capabilities
4)GC-MS
Modern Approach
5) LC-MS:
LC/MS is a hyphenated technique, combining the
separation power of HPLC, with the detection power
of mass spectrometry. LC/MS became really popular
with the introduction of the thermo spray interface
and the particle beam interface.
This is same as GC-MS but removal of liquid carrier
from an HPLC eluent before samples are passed in to
the MS source. For handle normal eluent flow rate
0.5-2.0ml min-1 which is not handled by MS pumping
system moving belt inlet systems, jet separators and
vacuum nebulizers are used.
Using on-line hyphenated
separation/spectroscopic methods Cont’d
Modern Approach
6)TLC-MS
Modern Approach
• Separated spots on the plate could
be subjected to direct matrix-
assisted-laser-desorption ionization
• Time-of-flight mass spectrometry (TLC-
MALDI TOF
-MS)no need to remove the spots from
plate
• Only wetting spot with methanol
required to transfer the analyte from
inside the silica gel to the surface
• thus enhancing the MALDI-TOF-MS
signal
• Majority of applications are from the fields
of metabolite and natural product
analyses.stopped flow HPLC-NMR
technique (together with HPLC-MS) in
identifying impurities in acarbose.
7) LC-NMR Modern Approach
Definitions
Qualification: The process of acquiring and evaluating
data that establishes the biological safety of an individual
degradation product or a given degradation profile at the
level(s) specified.
Reporting Threshold: A limit above (>) which a
degradation product should be reported.
Identification Threshold: A limit above which a
degradation product should be identified.
Qualification Threshold: A limit above (>) which a
degradation product should be qualified.
Identified Degradation Product: A degradation product
for which a structural characterization has been
achieved
Development Studies: Studies conducted to scale-up,
optimize, and validate the manufacturing process for a
drug product.
Thank You

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Pharmaceutical impurities classification, detection & characterization.

  • 1. PHARMACEUTICAL IMPURITIES CLASSIFICATION, DETECTION & CHARACTERIZATION Dr.Raj Kumar Kudari M.Pharm PhD Professor Hindu College of Pharmacy Guntur AP India
  • 2. INTRODUCTION Impurities in pharmaceuticals are the unwanted chemicals that remain with the active pharmaceutical ingredients (APIs), or develop during formulation, or upon aging of both API and formulated APIs to medicines. The presence of these unwanted chemicals even in small amounts may influence the efficacy and safety of the pharmaceutical products. Impurity profiling (ie, the identity as well as the quantity of impurity in the pharmaceuticals), is now getting receiving important critical attention from regulatory authorities. The different pharmacopoeias, such as the British Pharmacopoeia (BP) and the United States Pharmacopoeia (USP), are slowly in- corporating limits to allowable levels of impurities present in the APIs or formulations. A number of recent articles have described designed approaches and guidance for isolating and identifying process-related impurities and degradation products using mass spectrometry, Nuclear Magnetic Resonance (NMR),
  • 3. high-performance liquid chromatography (HPLC), Fourier transform ion cyclotron resonance mass spectrometry (FTICR-MS), and tandem mass spectrometry for pharmaceutical substances. In general, according to ICH guidelines on impurities in new drug products, identification of impurities below the 0.1% level is not considered to be necessary unless the potential impurities are expected to be unusually potent or toxic. In all cases, impurities should be qualified. If data are not available to qualify the proposed specification level of an impurity, studies to obtain such data may be needed (when the usual qualification threshold limits given below are exceeded). According to ICH, the maximum daily dose qualification threshold is considered as follows ≤ 2g/day 0.1 % or 1 mg per day intake (whichever is lower) ≥ 2g/day 0.05%. IMPURITY PROFILE: A description of the identified and unidentified impurities present in a drug product.
  • 4. IMPURITY PROFILE Impurity profile describes the identified and unidentified impurities present in a new drug substance. The aim of which is determination of organic and inorganic impurities as well as residual solvents in bulk drugs and pharmaceutical formulations. It helps identifying the impurity present in pharmaceutical formulation by analytical techniqueor methods. Numbers of impurities present in formulation such by-products, degradation products, interaction products, intermediates, penultimate intermediates, related products, Transformation product. DEGRADATION PRODUCT: An impurity resulting from a chemical change in the drug substance brought about during manufacture and/or storage of the new drug product by the effect of, for example, light, temperature, pH, water, or by reaction with an excipient and/or the immediate container closure system.
  • 5. IMPURITY PROFILING IS THE COMMON NAME OF A GROUP OF ANALYTICAL AND QUANTITATIVE IDENTIFICATION AND STRUCTURAL ELUCIDATION ACTIVITIES IMPURITY PROFILE CONT’D According to USP impurities have various sections which are Impurities in Official Articles, Ordinary Impurities, and Organic Volatile Impurities.
  • 6. According to ICH impurities occurred or produced by chemical syntheses which are organic mpurities (Process and Drug related) Inorganic Impurities, Residual Solvents. There are various sources of impurity like heavy metals, ligands, catalysts other materials like degraded end products obtained during or after manufacturing of bulk drug or products. The expert working group of the international conference on harmonization of technical requirements for registration of pharmaceuticals for human use commonly known ICH has “defined impurity is any compound of the medicinal product which is not the chemical entity defined as the active substance or as an excipient in the product”. CRITICAL FACTORS AFFECTING THE QUALITY OF BULK DRUGS 1. Crystallization 2. Washing the wet cake 3. Drying 4. Appropriate packaging
  • 7. CLASSIFICATION OF IMPURITIES I) DOSAGE FORM RELATED CLASSIFICATION i. Mutual interaction amongst Ingredients ii. Functional group- related typical Degradation SOURCES OF IMPURITIES IN MEDICINES Medicines are the formulated forms of active pharmaceutical ingredients. There are 2 types of impurities in medicines: (1)Impuritiesassociated with APIs(active Pharmaceutical ingredients) (2)Impurities that are created during formulation and or with aging or that are related to the formulated forms. 1) Impurities associated in with APIs Accordingto ICH guidelines, impurities associated with APIs are classified into the following categories Organic impurities (Process and Drug-related) Inorganic impurities ResidualSolvent Ester hydrolysis Hydrolysis Oxidative degradation
  • 8. II.USP CLASSIFICATION According to united state pharmacopoeia impurities are classified as 1. Impurities in official articles 2. Ordinary impurities 3. Organic volatile impurities III.ICH CLASSIFICATION 1. Organic impurities 2. Inorganic mpurities 3. Residual solvents Impurities coming from :  Interaction between the primary packaging and drug product  At the time of contact between processing materials and storage bags, closure, filters, tubing material etc.  Impurities also introduce during storage of compound  Impurities also come from label, ink, overwrap, cardboard, boxes etc.  Impurities can be present at the synthesis of product (called genotoxic impurities) that is solvent, residues, catalysts, reaction product in synthesis etc.
  • 9. Origin and Occurance of Types of Impurities 1) ORGANIC IMPURITIES a)Starting materials or intermediates b) By-products c) Reagents, ligands, and catalysts 2) ENANTIOMERIC IMPURITIES 3) INORGANIC IMPURITIES a)Reagents, ligands, and catalysts b) Heavy metals c) Other materials (eg, filter aids, charcoal) 4)SOLVENT RESIDUES 1)ORGANIC IMPURITIES Organic impurities may arise during the manufacturing process and/or storage of the drug substance. They may be IDENTIFIED OR UNIDENTIFIED, volatile or non-volatile, and include the following. a)Starting materials or intermediates- These are the most common impurities found in every API unless a proper care is taken in every step involved throughout the multi-step synthesis. Although the end products are always washed with solvents, there are always chances of having the residual unreacted starting materials may remain unless the manufacturers are very careful about the impurities. In paracetamol bulk, there is a limit test for p-aminophenol, which could be a starting material for manufacturer or an intermediate for ans other.
  • 10. b) By-products: In synthetic organic chemistry, getting a single end product with 100% yield is very rare; there is always a chance of having by-products. In the case of paracetamol bulk, diacetylated paracetamol (Figure 1) may form as a by- product. Figure 1. Production of Paracetamol from intermediate, p-Aminophenol. Degradation products Impurities can also be formed by degradation of the end product during manufacturing of bulk drugs. However, degradation products resulting from storage or
  • 11. formulation to different dosage forms or aging are common impurities in the medicines. The degradation of penicillins and cephalosporins is a well-known example of degradation products. The presence of a ß-lactam ring as well as that of an a-amino group in the C6/C7 side chain plays a critical role in their degradation. Figure 2. General Structures of (I) Penicillins and (II) Cephalosporins. Quality, purity, safety and efficacy of pharmaceuticals are the fundamental issues of importance in drug therapy. A greater emphasis is being paid today on assurance of the
  • 12. quality and safety of a drug by monitoring and controlling the impurities and degradation products. The control of pharmaceutical impurities, unwanted substances is a critical issue for the pharmaceutical industry since their presence in the active pharmaceutical constituents and its dosage forms diminish both drug quality and safety. By the identification or characterization and quantification of the impurities and related substances, the risk of their contribution to the side effect profile of the drug therapy can be avoided or minimized. Moreover, the characterization of such trace to minor analytes in the final product is the inherent prerequisites in the wake of stringent requirements from the regulatory authorities. Hence, the development of new analytical methods became an essential task for investigators to determine the stress-related impurities along with their degradation pathway. A forced degradation study (stress testing) is the main tool used to predict stability problems, develop analytical methods, and identify degradation products or pathways. Since, the subject of stress testing has
  • 13. insufficiently addressed in the scientific literature, the measurement, and identification of impurities by today’s standards present significant challenges to the analytical chemist. The development of modern quantitative and qualitative methods driven by these challenges has provided increasing opportunity to detect, identify, and quantify organic and inorganic impurities in bulk drugs and pharmaceutical formulations, and therefore, the origin and safety potential, of such impurities be established. Recent efforts by the International Conference on Harmonization (ICH) have led to greater regulative scrutiny of impurities, constraining their isolation, characterization and toxicological qualification when present at threshold levels. Moreover, the toxicological profiles of the active drug substance as well as the adverse effects of the related impurities govern the safety of a drug product. It is important to determine the cytotoxic, genotoxic and mutagenic activity of impurities thereby establishing their structure-toxicity relationship using various assay procedures. Worldwide, characterization or impurity
  • 14. profiling of drug substances has increasingly viewed as a precious complement to routine investigative work, adding valuable, scientific information in support of their vulnerability to stress conditions and degradation pathways. Impurity profiling has definite techno-commercial value since the pharmaceutical industry is facing the challenge of impurities that diminish the quality, safety and efficacy of drug substances. Due to lack of adequate scientific literature, it is necessary to incorporate stringent tests to control the impurities . This fact is also evident from the requirements of the Federal Food, Drug and Cosmetics Act and from a large number of pharmacopeias that provide tests for the control of specific impurities. Forced degradation and impurity profiling is one of the key prerequisites for investigational new drug (IND) and new drug application (NDA)
  • 15. hyphenated techniques with liquid chromatography has made this much simpler than the traditional time- consuming approach of quantification, isolation, followed by acquisition of the spectral (mass, UV, NMR and IR) and elemental (C, H, N) data. c) Reagents, ligands, and catalysts These chemicals are less commonly found in APIs; however, in some cases they may pose a problem as impurities. In general, an individual API may contain all of the above- mentioned types of organic impurities at lev-els varying from negligible to significant. A detailed investigation of impurities in semi- synthetic penicillin was performed both by the manufacturers and different research groups. A review paper on penicillins and cephalosporins describes methods of isolation, detection, and quantification of degradation products, and antigenic polymeric by-products. Studies show the presence of traces of ampicillin polymers and
  • 16. hydrolyzed products in the API. It has also been found that the presence of certain chemicals such as triethyl- amine has a degradative effect on the product. Am- picillin trihydrate samples having triethylamine content of 3000 to 4000ppm were found to be stable under accelerated stability testing. However, the product showed appreciable degradation when triethylamine content became 7000 ppm. Recent pharmacopoeia[20] included the limit tests for the traces of impu-rities present in ampicillin and amoxycillin bulk raw materials. The residual solvents associated with these APIs have also been determined. As the organic impurities are the most common product- as well as process- related impurities, it is the responsibility of both the manufacturers of APIs and the users (ie, formulators) to take care of these impurities according to ICH guidelines or compendia. In addition, for an optically active single isomer drug there could be enantiomeric impurities present in the API.
  • 17. 2)ENANTIOMERIC IMPURITIES - The single enantiomeric form of a chiral drug is now considered as an im-proved chemical entity that may offer a better pharmacological profile and an increased therapeu-tic index with a more favorable adverse reaction profile.[22] However, the pharmacokinetic profile of levofloxacin (S- isomeric form) and oflox-acin (R- isomeric form) are comparable, suggesting the lack of advantages of single isomer in this re-gard.[23] In any case, cost benefits as well as the patient‟s compliance need to be considered in se-lecting drugs. For the manufacturers of single enan- tiomeric drug (eutomer), the undesirable stereoi- somers in drug control are considered in the same manner as other organic impurities. The prominent single isomer drugs, which are being marketed, in-clude levofloxacin (S- ofloxacin), levalbuterol (R-albuterol), esomeprazole (S- omeprazole). 3)INORGANIC IMPURITIES: Inorganic impurities may also derive from the manufacturing processes used for bulk drugs. They are normally known and identified and include the following
  • 18. a)Reagents, ligands, and catalysts - The chances of having these impurities are rare: however, in some processes, these could create a problem unless the manufacturers take proper care during production. b) Heavy metals - The main sources of heavy metals are the water used in the processes and the reactors (if stainless steel reactors are used), where acidifi-cation or acid hydrolysis takes place. These impuri- ties of heavy metals can easily be avoided using demineralized water and glass- lined reactors. c)Other materials (eg, filter aids, charcoal) - The filters or filtering aids such as centrifuge bags are routinely used in the bulk drugs manufacturing plants, and, in many cases, activated carbon is also used. The regular monitoring of fibers and black particles in the bulk drugs is essential to avoid these contaminations.
  • 19. 4) SOLVENT RESIDUES: Residual solvents are organic volatile chemicals used during the manufacturing process or generated during the production. It is very difficult to remove these solvents completely by the work-up process; however, efforts should be taken to the extent pos-sible to meet the safety data. Some solvents that are known to cause toxicity should be avoided in the production of bulk drugs. Depending on the possi-ble risk to human health, residual solvents are di-vided into 3 classes. Solvents such as benzene (Class I, 2 ppm limit) and carbon tetrachloride (Class I, 4 ppm limit) are to be avoided. On the other hand, the most commonly used solvents such as methylene chloride (600 ppm), methanol (3000 ppm), pyridine (200 ppm), toluene (890 ppm), N,N- dimethylformamide (880 ppm), and acetonitrile (410 ppm) are of Class II. Class III solvents (acetic acid, acetone, isopropyl alcohol, butanol, ethanol, and ethyl acetate) have permitted daily exposures of 50 mg or less per day. In this regard, ICH guidelines for limits should be strictly followed.
  • 20. IMPURITIES RELATED TO FORMULATION Apart from bulk drug related impurities, the formulated form of API may contain impurities that form in various ways. IMPURITY FORMS DURING FORMULATION a) Method Related b) Environmental Related c) Dosage form Factors Related a) Method related A known impurity, 1-(2,6- diclorophenyl)indolin-2-one is formed in the production of a parenteral dosage form of diclofenac sodium if it is terminally sterilized by autoclave. It was the condition of the autoclave method (ie, 123 + 2°C) that enforced the intramolecular cyclic reaction of diclofenac sodium forming the indolinone derivative and sodium hydroxide. The formation of this impurity has been found to depend on the initial pH of the formulation. The concentration of the impurity in the resultant product in the ampoule exceeds the limit of the raw material in the BP. b) Environmental related The primary environmental factors that can reduce stability include the following exposures
  • 21. i) Temperatures - There are many APIs that are labile to heat or tropical temperatures. For example, vitamins as drug substances are very heat - sensitive and degradation frequently leads to loss of potency in vitamin products, espe-cially in liquid formulations. ii) Light-especially UV light - Several studies have reported that ergometrine as well as methyl ergometrine injection is unstable under tropical conditions such as light and heat, and a very low level of active ingredient was found in many field samples. In only 50% of the marketed samples of ergometrine injections tested did the level of active ingredient comply with the BP/USP limit of 90% to 110% of the stated content. The custom-made injection of ergometrine (0.2 mg/mL) showed almost complete degradation when kept 42 hours in direct sunlight. iii) Humidity :For hygroscopic products, humidity is considered detrimentalto both bulk powder & formulated solid dosage forms. Aspirin and ranitidine are classical examples.
  • 22. c) Dosage form factors related Although the pharmaceutical companies perform Pre-formulation studies, including a stability study before marketing the dosage form products, sometimes the factors that influence drug stability force the company to recall the product. Fluocinomide Topical Solution USP, 0.05%, (Teva Pharmaceuti- cals USA, Inc., Sellersville, Pennsylvania) in 60-mL bottles, was recalled in the United States because of degradation/impurities leading to sub- potency. In general, liquid dosage forms are very much sus-ceptible to both degradation and microbiological contamination. In this regard, water content, pH of the solution/suspension, compatibility of anions and cations, mutual interactions of ingredients, and the primary container are critical factors. Microbiological growth resulting from the growth of bacteria, fungi, and yeast in a humid and warm environment may result in oral liquid products that are unusable for human consumption. Microbial
  • 23. Contamination may occur during the shelf life and subsequent consumer-use of a multiple dose prod-uct due to inappropriate use of certain preservatives in the preparations, or because of the semi- permeable nature of primary containers. FORMATION OF IMPURITIES ON AGING a. Mutual interaction amongst ingredients Most vitamins are very labile and on aging they pose a problem of instability in different dosage forms, especially in liquid dosage forms. Degradation of vitamins such as folic acid, pantothenic acid, cyanocobalamin, and thiamine do not give toxic impurities; however, potency of active ingredients drops below pharmacopoeial specifications. Because of mutual interaction, the presence of nicotinamide in a formulation containing 4 vitamins (nicotinamide, pyridoxine, riboflavin, and thiamine) causes the degradation of thiamine to a sub-standard level within a 1year shelf-life of vitamin B complex injections. The marketed samples of vitamin B- complex injections were
  • 24. found to have a pH in the range of 2.8-4.0. The custom- made formulation in a simple distilled water vehicle and in a typical formulated vehicle that included disodium editate and benzyl alcohol was also investigated and similar mutual interaction causing degradation was observed b.Functional group related typical degradation Ester hydrolysis -Examples included the follow-ing: Aspirin, benzocaine, cefotaxime, cocaine echothiophate, ethyl paraben, cefpodoxime proxetil. i) Hydrolysis- Hydrolysis is a common phenomenon for the ester type of drugs, especially in liquid dosage forms. Examples include benzylpenicillin, barbitol, chloramphenicol, chlordiazepoxide, lincomy- cin, and oxazepam. ii) Oxidative degradation - Hydrocortisone, meth-otrexate, adinazolam, hydroxyl group directly bonded to an aromatic ring (eg, phenol derivatives such as catecholamines and morphine), conjugated dienes (eg, vitamin A and unsaturated free fatty acids),
  • 25. heterocyclic aromatic rings, nitroso and nitrite derivatives, and aldehydes (eg, flavorings) are all susceptible to oxidative degradation. iii)Photolytic cleavage - Pharmaceutical products are exposed to light while being manufactured as a solid or solution, packaged, held in pharmacy shops or hospitals pending use, or held by the consumer pending use. Ergometrine , nifedipine , nitroprusside, riboflavin, and phenothiazines are very labile to photo-oxidation. In susceptible compounds, photo-chemical energy creates free radical intermediates, which can perpetuate chain reactions. Most compounds will degrade when exposed to high UV energy. Fluoroquinolone antibacterials are found to be susceptible to photolytic cleavage. In ciprofloxacin eye drops preparation (0.3%), sunlight induces photocleavage reaction producing ethylene-diamine analog of ciprofloxacin.
  • 26. iv) Decarboxylation: Some dissolved carboxylic acids, such as p-aminosalicylic acid, lose carbon dioxide from the carboxyl group when heated. Decarboxylation also occurred in the case of photoreaction of rufloxacin . CRITICAL FACTORS REGARDING BULK DRUGS’ QUALITY During crystallization - The size of crystals some-times determines the quality, especially the stability, of bulk drugs. Large- size crystals can entrap a minute amount of chemicals from the mother liquor, which ultimately causes the degradation of the drug. Thus, the manufacturers of bulk drugs should take care to produce finer crystals while isolating the products. Washing the wet cake - Washing the wet cake or powder in the centrifuge should be thorough to re-move unwanted chemicals including residual solvents. Drying- Use of a vacuum dryer or a fluid-bed dryer is always preferable to a tray dryer in the pharmaceutical bulk drug industry. The high thermal efficiencies, reduction of drying
  • 27. helpful in drying sensitive drug substances. However, if a tray dryer is used then initial airflow at ambient conditions should be considered before exposing the materials to a relatively higher fixed temperature. Appropriate packaging Light sensitive Pharmaceutical Products need light protective packaging. An accelerated stability test-ing conducted using marketed ampoules of er-gometrine wrapped with either black carbon paper or aluminum foil produced negligible degradation against direct sunlight. Similar use of opaque containers for ciprofloxacin eye- drop preparation can protect the active ingredient from photodegra-dation to some extent compared with transparent containers. Use of production method based on stability studies In finalizing the method of preparation, a detailed investigation, including stability studies, should be undertaken. In the case of parenteral preparations, aseptic filtration versus terminal autoclaving method for
  • 28. sterilization should be evaluated before finalizing the method. For diclofenac sodium injections, the aseptic filtration process has been recently recommended as the alternative to the autoclave method that produces impurity. Measures by pharmacopoeias It has been observed in the pharmacopoeias that there is an impurity limit shown in the specifications of certain raw materials but not given in the case of products made of those raw materials. Al-though the impurity limit on the drug substances is applicable to the drug products, it would be convenient for the users if the impurity limits were also mentioned in each dosage forms. The limits may vary from orals to injectables. Diclofenac sodium is such an example where an impurity limit is not mentioned in the case of injections. ICH recommendations can be incorporated in the pharmacopeias. In addition, a generalized monograph on the impurity issues can be added in the pharmacopoeia.
  • 30. METHODS FOR IMPURITY DETECTION 1. Isolation 2. Characterization a. Classical Approach b. Modern Approach
  • 31. Isolation Isolation of impurity is necessary for accurate monitor, but it is only necessary if instrumental method is not available as it directly characterizes the impurity. Which method used for isolation and characterization of impurity depends upon the nature of the impurity that means structure of impurity, its physicochemical properties and availability. For isolation of impurity methods used are, Chromatographic and Non-Chromatographic. • Preparative chromatography • In reversed phase chromatography good isolation can be achieved, by using stationary non polar phase and polar mobile phase with polarity modifiers, pairing ions, buffers. Due to diverse nature of impurity, not only RP-HPLC , but following are also may be of good choice.  Normal phase chromatography  Supercritical fluid chromatography  Gas chromatography  Capillary electrophoresis
  • 32. Isolation cont’d After isolation sample may contain artifacts from the isolation process, this constituents are referred as “chemical noise” • (Artifacts:-something observed in a scientific investigation or experiment that is not naturally present but occurs as a result of the preparative or investigative procedure.) NOISE (Chemical Noise) Chemical Noise is a small signal which indicates presence of unwanted foreign compounds other than the required compound. Chemical noise is derived from chemical components in the matrix other than the target analyte, and always increases the absolute intensity of the signal recorded for the analyte by increasing the absolute level of the measured signal in the measurement window. The presence of chemical noise has a predictably deleterious effect on the signal to noise (S/N) ratio for the analyte signal.
  • 33. CHARACTERIZATION METHODS Characterization of Impurity has 2 Approaches 1) CLASSICAL APPROACH 2) MODERN APPROACH 1) CLASSICAL APPROACH A) SEPARATION AND DETERMINATION OF IMPURITIES WITH KNOWN STRUCTURE B) ISOLATION OF THE IMPURITY AND OFF-LINE STRUCTURE ELUCIDATION 2) MODERN APPROACH Using on-line hyphenated separation/spectroscopic methods
  • 34. 34 1) Classical approach A)SEPARATION AND DETERMINATION OF IMPURITIES WITH KNOWN STRUCTURE I) HPLC II)TLC III) Electrophoretic and Related Methods  Capillary Electrophoresis  Electrophoresis-related Chromatographic Techniques IV) Methods not Requiring Separation  Polarography & UV
  • 35. 35 1) CLASSICAL APPROACH a) separation and determination of impurities with known structure I) HPLC: • HPLC is often used with UV • Chemometric methods used for separation optimisation but also for improving quantitative analysis • Dimension 150-250 x 4.0-4.6 mm • RP-stationary phase with particle size of 3.5-5.0 μm • Rt in range of 10-20 min • Ultra-performance liquid chromatography (UPLC) uses short and narrow-bore columns with small particle size packing • Exp Impurities of primaquine phosphate • dimensions of the column were 50 x 2.1mm • C18 silica packing and 1.7 μm • separation was achieved within 2 minutes
  • 36. II) TLC • It has good ease of use, cost-effectiveness, good sensitivity, speed of separation • capacity to analyze multiple samples simultaneously • complementary technique to HPLC. • HPTLCmethod is suitable for quantitation of impurities of alprazolam • Over pressured liquid chromatography (OPLC) a forced flow variant of HPTLC for determination of impurities of norethisterone by fluorimetric scanning after sulphuric acid spray 1) CLASSICAL APPROACH a) separation and determination of impurities with known structure
  • 37. III)Electrophoresis & Related Methods  Capillary Electrophoresis • CE is primarily suitable separation and quantification of charged impurities • example for use detection of ammonium ion • Useful for ammonium salts as impurities not contributed by residue of ignition and not detected by TLC or HPLC methods  Electrophoresis-related Chromatographic Techniques • micro emulsion electro kinetic chromatography (MEEKC) and capillary electro chromatography (CEC). • Exp determination of impurities in ketorolac by MEEKC • Determination of the extremely toxic N-methyl-4- phenyl- 1,2,3,6 tetrahydropyridine impurity in pethidine • Performances of HPLC, CE and MEKC compared • Shortest run time (less than 5 min) was achieved by CE. Best sensitivity by MEKC 1) CLASSICAL APPROACH a) separation and determination of impurities with known structure
  • 38. IV) Methods not Requiring Separation {POLAROGRAPHIC AND UV METHODS} • Electro analytical methods never played important role in drug analysis due to limited selectivity and sensitivity • An example is the POLAROGRAPHIC AND UV METHODS • Exp Determination of benzophenone impurity in phenytoin impurities and low concentration of phenytoin do not allow direct use of UV spectrophotometry in drug impurity profiling • UV Derivative spectrophotometry is advantageous • Used in drug degradation studies where the relative concentration of the degradants is in per cent range • Exp Determination of omeprazole sulphone in omeprazole monitoring of the photo degradation of amlodipine to it pyridine degradation product 1) CLASSICAL APPROACH a) separation and determination of impurities with known structure
  • 39. B) ISOLATION OF THE IMPURITY AND OFF-LINE STRUCTURE ELUCIDATION The Techniques applied for isolating impurity and elucidating its structure offline also utilizes some hyphenated analytical approaches. But offline elucidation is not clear in results as the quantity of Impurity is very very less. 1) CLASSICAL APPROACH
  • 40. 2) Modern Approach USING ON-LINE HYPHENATED SEPARATION/SPECTROSCOPIC METHODS 1) LC-MS • Very often the molecular mass of the impurities are obtainable by using the standard soft ionisation techniques • Tandem Mass Spectrometer is available (HPLCMS/ MS) so, fragmentation of impurity can be used for the structure elucidation • Group exchanged on-line hydrogen to deuterium by using D2O as HPLC mobile phase component powerful tool for identifying active hydrogen atoms (hydroxyl, thiol,amine, acid groups) Useful for distinguishing between isomeric structures, difficult by product ion spectral data or accurate mass data • Separation power and usefulness of HPLC-MS as a tool for rapid identification of several impurities with different polarities can be improved by using the “heart-cut” technique
  • 41. 2) Modern Approach USING ON-LINE HYPHENATED SEPARATION/SPECTROSCOPIC METHODS CONT’D  2) HPLC-APCI-MS • (HPLC – atmospheric pressure chemical ionisation – MS)for the identification of impurities co-eluting with the main component (acids, bases and zwitter- ions) not detectable by UV- DAD detector • 3) COMET • (COMPREHENSIVE ORTHOGONAL METHOD EVALUATION TECHNOLOGY) [ HP 1100 LC System] • equipped with  vacuum degasser quaternary pump auto-sampler UV diode array detector HP-MSD mode lD mass spectrometer thermo stated column selector  six-position Cheminert valve is inserted on “D” line of quaternary pump to extend mobile phase selection  Both column switcher and valve are connected through • contact closures controlled electronically through the Chem-Station software
  • 42. Modern Approach 42 fully automated Comprehensive Orthogonal Method Evaluation Technology (COMET) COMET instrumentation
  • 43. Modern Approach 4). GC-MS: Now a days mass spectroscopy connected with various hyphenated techniques like GC-MS, LC-MS,LCMS-MS HPLC- DAD-MS, HPLCDAD-NMR-MS, Tandem Mass spectroscopy and capillary electrophoresis-Mass spectroscopy,. To identify different substances within a test sample gas chromatography-mass spectrometry (GC- MS) method used, that combines the features of gas- liquid chromatography and mass spectroscopy. In this method gas chromatography separate volatile and semi- volatile compounds with great resolution. MS: can provide detailed structural information on most compounds such that they can be exactly identified, but it cannot readily separate them. Sample vaporized by injection into a heated system, eluted through a column by inert gaseous mobile phase and detected. The sample is transported through the column by the flow of an inert, gaseous mobile phase, the carrier gas. Flow is regulated. The carrier gas must be removed and GC peak components transferred to the MS ion source.
  • 44. • Advantages  high-resolution separations  highly selective  sensitive detection  wide ionisation capabilities 4)GC-MS Modern Approach
  • 45. 5) LC-MS: LC/MS is a hyphenated technique, combining the separation power of HPLC, with the detection power of mass spectrometry. LC/MS became really popular with the introduction of the thermo spray interface and the particle beam interface. This is same as GC-MS but removal of liquid carrier from an HPLC eluent before samples are passed in to the MS source. For handle normal eluent flow rate 0.5-2.0ml min-1 which is not handled by MS pumping system moving belt inlet systems, jet separators and vacuum nebulizers are used. Using on-line hyphenated separation/spectroscopic methods Cont’d Modern Approach
  • 46. 6)TLC-MS Modern Approach • Separated spots on the plate could be subjected to direct matrix- assisted-laser-desorption ionization • Time-of-flight mass spectrometry (TLC- MALDI TOF -MS)no need to remove the spots from plate • Only wetting spot with methanol required to transfer the analyte from inside the silica gel to the surface • thus enhancing the MALDI-TOF-MS signal
  • 47. • Majority of applications are from the fields of metabolite and natural product analyses.stopped flow HPLC-NMR technique (together with HPLC-MS) in identifying impurities in acarbose. 7) LC-NMR Modern Approach
  • 48. Definitions Qualification: The process of acquiring and evaluating data that establishes the biological safety of an individual degradation product or a given degradation profile at the level(s) specified. Reporting Threshold: A limit above (>) which a degradation product should be reported. Identification Threshold: A limit above which a degradation product should be identified. Qualification Threshold: A limit above (>) which a degradation product should be qualified. Identified Degradation Product: A degradation product for which a structural characterization has been achieved Development Studies: Studies conducted to scale-up, optimize, and validate the manufacturing process for a drug product.