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POWERCURE STRUCTURAL ADHESIVES
SYSTEM INTRODUCTION
When using fast cure 2C adhesives, packaging
waste becomes a concern for many users...
PowerCure adhesives combine fast curing with unique
ease of use and up to 60% less packaging waste!
READY FASTER
We designed PowerCure for a
perfect user experience…
…makes you ready to apply in
just 10 seconds!
MORE OUTPUT
Built with a dynamic mixer
results in constant and high
adhesive flow…
…makes your application
up to 2x faster!
POWERCURE
DYNAMIC PERFORMANCE
Smallest Waste
Volume
Self-Opening
Adhesive Pack
Minimal Energy
Consumption
Ergonomic handling (shoulder).
8% more yield
LESS WASTE
Designed around the
environmentally friendly and
proven unipack…
…reduces your packaging
waste volume by up to 60%!
2C Cartridge
2’528 g PowerCure Adhesive
820 g
PACKAGING WASTE RELATED TO 7.8L ADHESIVE
16 x 490 ml cartridge of Sikaflex-953 (7.84L) = 2’528g of packaging waste, 13 x 600ml Sikaflex-554 PowerCure (7.8L) = 819g of packaging waste
(67% less weight) without mixers
POWERCURE
ENVIRONMENTALLY FRIENDLY
Reliable Dosing
Available in 400ml and
600ml size
One Pack – No Mistakes
Minimum waste volume
Discard as non-hazardous waste
2C: PC Cox ElectraFlow Dual Ultra, Sikaflex-953 490ml 10:1 system, Sulzer Mixpac F System Cartridge, Mixer: Statomix® MS 13-18-G: Extrusion 198 g/min, Waste
158g PowerCure: Sika PowerCure Dispenser, Sikaflex-554 PowerCure 50:1, Sika PowerCure Packaging and Dynamic Mixer: Extrusion 420g/min, Waste: 63g
READY FASTER
Charge the Dispenser in just 10 seconds
LESS WASTE
Up to 60% less packaging waste
MORE OUTPUT
Up to 2x faster application with dynamic mixing
POWERCURE ADHESIVES
FOR INDUSTRIAL AND VEHICLE MANUFACTURING
Sikaflex®-268 PowerCure
 Glass & Assembly Adhesive
 Polyurethane
 Based on Sikaflex®-268
 Available as 1C, Bulk Booster and
PowerCure Option
All in One Solution for Glass
Bonding and Gap Filling
Sikaflex®-271 PowerCure
 Glass Adhesive
 Polyurethane
 Based on Sikaflex®-271
 Available as 1C, Bulk Booster and
PowerCure Option
Sikaflex®-554 PowerCure
 Assembly Adhesive
 Sika STP Technology
 Based on Sikaflex®-554
 Available as 1C, Bulk Booster and
PowerCure Option
 White & Black Color
Sikaflex®-223 PowerCure
 Organic Glass Adhesive
 Polyurethane
 Based on Sikaflex®-223
 Available as 1C, Bulk Booster and
PowerCure Option
Ideal Solution for Commercial
Vehicle Glass Bonding and
Replacement
Primerless and Fast Cure
Assembly Adhesive
Highly Weathering Resistant
Sealant and Organic Glass
Adhesive
NEW NEW
For details consult the most current local Product Datasheet of the product
POWERCURE ADHESIVES
THEY ARE FASTER THAN YOU MAY THINK
0
1
2
3
4
5
6
0 4 8 12 16 20 24
Lap
Shear
Strength
[N/mm2]
Cure Time [hours]
Sikaflex®-554 PowerCure
Sikaflex®-271 PowerCure
SikaTack® ELITE
2C SMP 1
2C SMP 2
2C SMP 3
Curing Speed Benchmark: Selected PowerCure adhesives vs traditional two-component materials. Tested at 23°C / 50% r.h.
POWERCURE ADHESIVES
FOR INDUSTRIAL AND VEHICLE MANUFACTURING
Bulk Dispensing Solution PowerCure Small Pack
Size Option
Sikaflex® Booster Technology
Curing from inside and outside
+ Fast strength Development
+ Same end-performance with/without
Booster
+ Available in bulk and small pack
(PowerCure)
+ Fail safe with curing by Booster or air
moisture
2C Technology
Curing from inside only
+ Fast strength Development
+ Many performance specs
- Limited availability in small
pack size (waste/cost)
- Performance dependent on
mixing accuracy
1C Technology
Curing from outside only
+ Easy handling
+ Reliable performance
- Slow curing in cold
16
ADHESIVE TECHNOLOGY COMPARISON
SIKAFLEX®-268 POWERCURE
FOR RAILWAY PRODUCTION
SPEED WITHOUT REENGINEERING
Make use of the system benefits in rail
Carrying the hoses from the booster pump to the upper screens can
be critical for the worker. PowerCure offers flexibility where needed
Bonding of upper screens
- using Sikaflex®-268 PowerCure
- Accelerated curing
- Ergonomic handling, easy access
Bonding of lower screens
- using Sikaflex®-268 + Booster out of bulk
- Accelerated curing
- Handling of hose is no issue on the lower
screens
On-site Repair & Rework
- using Sikaflex®-268 PowerCure
- Accelerated curing
- Ideal for small jobs that need flexibility
From Stadler Rail. Picture / Train does not serve as a direct
case reference
SIKAFLEX®-271 POWERCURE
FOR COMMERCIAL VEHICLE GLASS REPLACEMENT
0’ 30’ 90’ 4-12 hours 7 days years
Ready to seal
Spacers can be removed
and gap filling can be
done
Safe to Drive
Vehicle is safe to be put
back on the road. Bonding
reaches Original Strength
Sikaflex-271®
PowerCure
SikaTack® MOVE Transportation
1C Adhesive Technology
Time Saving
From 3 to 12 hours*
READY FASTER
POWERCURE GENERATION 2
EVEN BETTER PERFORMANCE
PowerCure 400 PowerCure 600
Output Rate 1…6ml/s 1…6ml/s
Weight incl Battery 3.6 kg 4.3 kg
Battery 3 Ah Milwaukee Red Lithium High Output
Length 590 mm 690 mm
Compatible with
Adhesive Pack Size
400ml 400ml and 600ml
Up to 50% more Power
Reduced Afterflow
For low viscous adhesives
Improved handling
NEW
POWERCURE DISPENSER
AFTERSALES
PowerCure Service Centers
Future Centers
Defined Aftersales Repair Center
Limited Aftersales through Sika Sales Organization
Service Partner for EU Countries:
EMS Euro Maschinen Service
 Support in various languages
 Pick up logistics with UPS
 Repair time < 5days + logistics
Service Partner for Switzerland:
CEKAtec AG
Service Partner for Canada:
Intercity Industrial
Service Partner for the USA:
JEM Electric
READY FASTER
Charge the Dispenser in just 10 seconds
LESS WASTE
Up to 60% less packaging waste
MORE OUTPUT
Up to 2x faster application with dynamic mixing
OUTSTANDING ADHESIVE PERFORMANCE
+
www.sika.com/powercure
DISCLAIMER
23
The information contained herein and any other advice are given in good faith based on Sika's current knowledge and experience of the
products when properly stored, handled and applied under normal conditions in accordance with Sika's recommendations. The
information only applies to the application(s) and product(s) expressly referred to herein and is based on laboratory tests which do not
replace practical tests. In case of changes in the parameters of the application, such as changes in substrates etc., or in case of a
different application, consult Sika's Technical Service prior to using Sika products. The information contained herein does not relieve the
user of the products from testing them for the intended application and purpose. All orders are accepted subject to our current terms of
sale and delivery. Users must always refer to the most recent issue of the local Product Data Sheet for the product concerned, copies of
which will be supplied on request.

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PowerCure Structural Adhesives for Industrial Manufacturing

  • 2. When using fast cure 2C adhesives, packaging waste becomes a concern for many users... PowerCure adhesives combine fast curing with unique ease of use and up to 60% less packaging waste!
  • 4. We designed PowerCure for a perfect user experience… …makes you ready to apply in just 10 seconds!
  • 6. Built with a dynamic mixer results in constant and high adhesive flow… …makes your application up to 2x faster!
  • 7. POWERCURE DYNAMIC PERFORMANCE Smallest Waste Volume Self-Opening Adhesive Pack Minimal Energy Consumption Ergonomic handling (shoulder). 8% more yield
  • 9. Designed around the environmentally friendly and proven unipack… …reduces your packaging waste volume by up to 60%!
  • 10. 2C Cartridge 2’528 g PowerCure Adhesive 820 g PACKAGING WASTE RELATED TO 7.8L ADHESIVE 16 x 490 ml cartridge of Sikaflex-953 (7.84L) = 2’528g of packaging waste, 13 x 600ml Sikaflex-554 PowerCure (7.8L) = 819g of packaging waste (67% less weight) without mixers
  • 11. POWERCURE ENVIRONMENTALLY FRIENDLY Reliable Dosing Available in 400ml and 600ml size One Pack – No Mistakes Minimum waste volume Discard as non-hazardous waste
  • 12. 2C: PC Cox ElectraFlow Dual Ultra, Sikaflex-953 490ml 10:1 system, Sulzer Mixpac F System Cartridge, Mixer: Statomix® MS 13-18-G: Extrusion 198 g/min, Waste 158g PowerCure: Sika PowerCure Dispenser, Sikaflex-554 PowerCure 50:1, Sika PowerCure Packaging and Dynamic Mixer: Extrusion 420g/min, Waste: 63g READY FASTER Charge the Dispenser in just 10 seconds LESS WASTE Up to 60% less packaging waste MORE OUTPUT Up to 2x faster application with dynamic mixing
  • 13. POWERCURE ADHESIVES FOR INDUSTRIAL AND VEHICLE MANUFACTURING Sikaflex®-268 PowerCure  Glass & Assembly Adhesive  Polyurethane  Based on Sikaflex®-268  Available as 1C, Bulk Booster and PowerCure Option All in One Solution for Glass Bonding and Gap Filling Sikaflex®-271 PowerCure  Glass Adhesive  Polyurethane  Based on Sikaflex®-271  Available as 1C, Bulk Booster and PowerCure Option Sikaflex®-554 PowerCure  Assembly Adhesive  Sika STP Technology  Based on Sikaflex®-554  Available as 1C, Bulk Booster and PowerCure Option  White & Black Color Sikaflex®-223 PowerCure  Organic Glass Adhesive  Polyurethane  Based on Sikaflex®-223  Available as 1C, Bulk Booster and PowerCure Option Ideal Solution for Commercial Vehicle Glass Bonding and Replacement Primerless and Fast Cure Assembly Adhesive Highly Weathering Resistant Sealant and Organic Glass Adhesive NEW NEW For details consult the most current local Product Datasheet of the product
  • 14. POWERCURE ADHESIVES THEY ARE FASTER THAN YOU MAY THINK 0 1 2 3 4 5 6 0 4 8 12 16 20 24 Lap Shear Strength [N/mm2] Cure Time [hours] Sikaflex®-554 PowerCure Sikaflex®-271 PowerCure SikaTack® ELITE 2C SMP 1 2C SMP 2 2C SMP 3 Curing Speed Benchmark: Selected PowerCure adhesives vs traditional two-component materials. Tested at 23°C / 50% r.h.
  • 15. POWERCURE ADHESIVES FOR INDUSTRIAL AND VEHICLE MANUFACTURING Bulk Dispensing Solution PowerCure Small Pack Size Option
  • 16. Sikaflex® Booster Technology Curing from inside and outside + Fast strength Development + Same end-performance with/without Booster + Available in bulk and small pack (PowerCure) + Fail safe with curing by Booster or air moisture 2C Technology Curing from inside only + Fast strength Development + Many performance specs - Limited availability in small pack size (waste/cost) - Performance dependent on mixing accuracy 1C Technology Curing from outside only + Easy handling + Reliable performance - Slow curing in cold 16 ADHESIVE TECHNOLOGY COMPARISON
  • 17. SIKAFLEX®-268 POWERCURE FOR RAILWAY PRODUCTION SPEED WITHOUT REENGINEERING Make use of the system benefits in rail Carrying the hoses from the booster pump to the upper screens can be critical for the worker. PowerCure offers flexibility where needed Bonding of upper screens - using Sikaflex®-268 PowerCure - Accelerated curing - Ergonomic handling, easy access Bonding of lower screens - using Sikaflex®-268 + Booster out of bulk - Accelerated curing - Handling of hose is no issue on the lower screens On-site Repair & Rework - using Sikaflex®-268 PowerCure - Accelerated curing - Ideal for small jobs that need flexibility From Stadler Rail. Picture / Train does not serve as a direct case reference
  • 18. SIKAFLEX®-271 POWERCURE FOR COMMERCIAL VEHICLE GLASS REPLACEMENT 0’ 30’ 90’ 4-12 hours 7 days years Ready to seal Spacers can be removed and gap filling can be done Safe to Drive Vehicle is safe to be put back on the road. Bonding reaches Original Strength Sikaflex-271® PowerCure SikaTack® MOVE Transportation 1C Adhesive Technology Time Saving From 3 to 12 hours* READY FASTER
  • 19. POWERCURE GENERATION 2 EVEN BETTER PERFORMANCE PowerCure 400 PowerCure 600 Output Rate 1…6ml/s 1…6ml/s Weight incl Battery 3.6 kg 4.3 kg Battery 3 Ah Milwaukee Red Lithium High Output Length 590 mm 690 mm Compatible with Adhesive Pack Size 400ml 400ml and 600ml Up to 50% more Power Reduced Afterflow For low viscous adhesives Improved handling NEW
  • 20. POWERCURE DISPENSER AFTERSALES PowerCure Service Centers Future Centers Defined Aftersales Repair Center Limited Aftersales through Sika Sales Organization Service Partner for EU Countries: EMS Euro Maschinen Service  Support in various languages  Pick up logistics with UPS  Repair time < 5days + logistics Service Partner for Switzerland: CEKAtec AG Service Partner for Canada: Intercity Industrial Service Partner for the USA: JEM Electric
  • 21. READY FASTER Charge the Dispenser in just 10 seconds LESS WASTE Up to 60% less packaging waste MORE OUTPUT Up to 2x faster application with dynamic mixing OUTSTANDING ADHESIVE PERFORMANCE +
  • 23. DISCLAIMER 23 The information contained herein and any other advice are given in good faith based on Sika's current knowledge and experience of the products when properly stored, handled and applied under normal conditions in accordance with Sika's recommendations. The information only applies to the application(s) and product(s) expressly referred to herein and is based on laboratory tests which do not replace practical tests. In case of changes in the parameters of the application, such as changes in substrates etc., or in case of a different application, consult Sika's Technical Service prior to using Sika products. The information contained herein does not relieve the user of the products from testing them for the intended application and purpose. All orders are accepted subject to our current terms of sale and delivery. Users must always refer to the most recent issue of the local Product Data Sheet for the product concerned, copies of which will be supplied on request.

Editor's Notes

  1. If we take a regular 1C, moisture curing adhesive as the base line. This applies to both PUR and SMP/STP technologies. These systems are very widely used thanks to their reliability and ease of use. Their weakness is the slow cure rate because the curing depends on the migration of humidity from the air. If applied in large beads or during winter, the curing can take weeks to reach final performance. Alternative technology are 2 component adhesives, they cure by mixing a A and B component together and provide fast strength development. Since their curing depends on mixing A and B, the performance depends also on the accuracy of the dosing and mixing. They also exist in performance levels completely different to 1C PUR or SMP solutions. For the comparison here we stay with a spec that requires a performance that can be achieved with 1C PUR or SMP adhesives. When using 2C material out of small pack units, using them generates a lot of packaging waste. They are typically packed in a plastic cartridge. Now with Sikaflex Booster Technology, we take a regular 1C adhesive and mix it with a small amout of water paste. This enables these products to cure from inside and outside. Another benefit is that the final performance of the booster cured material is similar to 1C material. The system is therefore fail safe and much less depend on dosing and mixing accuracy. Sikaflex Booster is very popular from bulk dispensing in automotive and the transportation industry. And it also comes with a new, low waste dispensing and packaging for small pack use. But more about this later…