Camión cementador elite

1. Elite Cementing Trailer
Zonal Isolation Technology Exchange
October 6, 2000

2. Elite Cementing Trailer
 Project design start date; November 1998
 Design goals:
• Single pump trailer, twin pump trailer, twin
pump skid utilizing same basic modules
• Standardization of components
• Utilize ACE control system technology
• Employ improved cement mixing technology
• Equip with emission certified engines
• Include ergonomic operator features

3. Elite Cementing Trailer
 Tractor trailer combination shown above
• Kenworth T800B w/sleeper (197” wheelbase)
• Elite Cementing Trailer (344” kingpin to bogie)

4. Standard Engine & Pumps for
Elite Cementing Trailer
 Cat 3176C electronic engines (425 bhp)
 HT-750 DR automatic transmissions
 Twin HT-400 pumps
 Cat 3116 DIT mechanical engine (170 bhp)
 Closed loop hydraulic powered centrifugal pumps
• 6 x 5 x 11 - 11 Halliburton recirculation pump
• 4 x 4 x 12 - 12 Halliburton mixing pump
 Over pressure transmission kickout
 Emergency kill and overspeed protection for all engines
 HP available: 330 hhp per engine; 660 hhp unit @2100 rpm

5. Pump Curve - Elite Cementing Trailer

6. Mixing Tub & Measuring Tank
 Two compartment 8 bbl oval
shaped aluminum mix tub
 5 barrel pre-mix compartment
3 barrel d. h. compartment
 Separate agitator speed
controls; pre-mix & d.h.
 20 barrel aluminum
measuring tank with sump
 3” low pressure mud fill line
 Exterior mixing pump and
down hole pump suction
valves (no inner tank butterfly
valves with valve extensions)

7. Mixing System
 RCM IIE with rotary jet water
valve
 Low profile bulk throttling valve
 Automatic Density Control with
ACE 2500 unit controller
 Both automatic control and two
levels of manual control
 Serial and ethernet data output
 Removable tub covers and mixer
sheath for dust and splash
reduction
 Increased mixing energy with
high velocity rotary jet water
valve

8. Control Stand - Elite Cementing Trailer
 Aluminum control stand
 Shock mounted on rubber
isolators
 Removable panels on all
sides for maintenance access
 Contains ACE 2500 unit
controller with Windows NT
operating system
 Contains associated CAN
modules & wiring
 Air heater standard; all units
 Houses control valves for air
actuated butterfly valves
 Includes low pressure piping
flow diagram

9. Weights & Dimensions Elite Cementing Trailer
Length: 426 inches (10,820 mm) Width: 96 inches (2,439 mm)
Height: 156.25 inches (397 mm) Weight: * 51,640 lbs (23,424 kg)
* Weight includes 3/4 full fuel tank, two densometers, and no iron or suction hoses.
* Trailer is DOT legal with suction hoses & a full compliment of iron.

10. Ergonomic Features - Elite Cementing Trailer
 Rear work platform
 60º stairways w/handrails
 Increased platforms/work space
 Rear mounted nipple boxes
 Rear access ladder over bumper
 Walkway entry chain restraints
 Reduced cement dusting
 Greater number of floodlights

11. Production/Implementation
Elite Cementing Trailer
 All trailers built in 2000 will be twin pump.
 First trailer complete; destined Rock Springs, WY.
 Second trailer in assembly; destined to CA.
 Three additional trailers to be built in 2000,
destinations presently unknown.
 2001 production status is unknown.

12. Questions?