OnTrack CIP Validation application focuses on ensuring that clean-in-place systems operate effectively and as required to ensure that process equipment and piping are cleaned according to previously specified requirements for flow, temperature, chemical concentration, time and required transitions such as valve pulsing for each CIP step. Review the advantages of having an electronic record indicating that each circuit has been cleaned effectively, and how notifications can be sent to production, maintenance, and quality the moment an issue arises, not after the wash has completed, only to be re-washed again. Therefore, reducing water, chemical, utilities usage, and maximizing production time.

1. Clean In Place Solutions

2. Solution Objectives
Reduce water, chemical, and energy usage and maximize
production time
Layer on top of existing systems
Increase flexibility of CIP processes
Immediate notification of out-of-spec conditions

3. Business Benefit
Examples of typical resource usage:
• On average, a food and beverage plant will spend 20% of each
day on cleaning equipment
• A milk plant is likely to use 13% of its energy on CIP
• A powered milk, cheese and whey process is likely to use 9% of
its energy on CIP
• Making fruit jam, CIP consumes 17% of total site water
consumption
Think about this, an optimized CIP process can reduce cleaning
times by up to 20%. If CIP currently takes around 5 hours of each
day, a 20% reduction in cleaning time will deliver approximately an
extra hour of production time. You will also see water, chemical,
and energy reduction. It all adds up to cost savings.

4. Functional Capability
Recipe-driven and PLC-based system
Multiple recipe profiles can be aligned with specific equipment
Compare actuals to a Golden CIP profile
Real-time feedback showing variation from CIP profile
Immediate notification of exception conditions
Historical audit reporting for proof of clean
Simplified root cause analysis for identified exceptions

5. High Level Look
Historian and
Transactional
Data
Recipe Management
Real-Time Monitoring
Historical Reporting
Exception Management

6. Let’s Get Flexible!

7. Filter the Noise

8. What Happened?

9. Get Focus

10. What’s Happening Right Now?

11. What Has Been Completed?

12. Time for a Review

13. Looks Good!

14. Not so Good

15. Summarize and Focus

16. CIP Validation Reporting
Secure, accurate and reliable historical record of CIP activity
Record of all steps run during the CIP process
Verification that actual process values met planned steps and
set points
Meets regulatory reporting requirements

17. Get Proactive:
Watch and Respond to Events
Historian and
Transactional
Data

18. It’s All About Sharing

19. Run Better
Everyday

21. 15,000YEARS OF COLLECTIVE
EXPERIENCE
500+PROFESSIONALS
ON STAFF
21GLOBAL
LOCATIONS
15,000PROJECTS SUCCESSFULLY
COMPLETED ON SIX CONTINENTS
OVER $1 BILLION
IN AUTOMATION SERVICES DELIVERED

22. Questions & Discussion