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SELF COMPACTING FIBER
REINFORCED CONCRETE
CONTENTS
 Introduction
 Types Of Fibers
 Production Of SCFRC
 Fresh ConcreteTests
 Concrete Mixing And Casting Of Beams
 Influence Of ConcreteType And Coarse Aggregate
Characteristics On Shear
 Influence Of Shear SpanTo Depth Ratio On Shear
 Influence Of Beam Size On Shear
 Advantages
 Conclusions
 References
 Self Compacting Fiber Reinforced Concrete (SCFRC) is the
one where fibres are added to the self compacting
concrete, which is able to flow under its own weight, and
completely fill the formwork and encapsulate the
reinforcement, while maintaining homogeneity and can
consolidate without the need for vibration compaction.
 Self-compacting concrete is a new generation high
performance concrete known for its excellent
deformability and high resistance to segregation and
bleeding.
 SCFRC is an engineered material consisting of cement,
aggregates, water and admixtures with or without several
new constituents like colloidal silica, pozzolanic materials,
Portland -flyash (PFA), ground granulated blast furnace slag
(GGBS), microsilica, metakaolin and chemical admixtures.
 By the inclusion of uniformly distributed, randomly
oriented, short discrete fibres in concrete shear resistance
is improved owing to an increase in tensile strength, which
delays the formation and growth of cracks.
 Also when smaller distance exists between fibres
compared with that between stirrups, greater
effectiveness in the crack-arresting mechanism and better
distribution of tensile cracks is enabled.
 Fibers also have the ability to bridge shear cracks,
improving the post-cracking behavior. Therefore, the
addition of fibers in adequate quantities may be effective
at supplementing or even replacing the conventional
shear reinforcement such as stirrups in concrete
members.
TYPES OF FIBRES
1. Steel Fibres
2. Plastic or Polymeric Fibres
3. Glass Fibres
4. Carbon Fibres
5. Natural Fibres
6. Hybrid Fibers
1. Steel Fibres
 Obtained by cutting drawn wires, and
fibres with different types of
indentations, and shapes to increase
mechanical bond.
 Efficiency of the fibre distribution
depends on the geometry of the fibre,
the fibre content, the mixing and
compaction techniques, the size and
shape of the aggregates and the mix
proportions.
 Used for overlays and overslabbing for
roads, pavements, airfields, bridge
decks, and industrial and other flooring,
particularly those subjected to wear and
tear, and chemical attack.
2. Plastic fibres
 Plastic fibres such as nylon and
polypropylene have high tensile
strength, 561 – 867 N/mm2, but their low
modulus prevent any reinforcing effect.
 Polypropylene is a polymer which
softens when heated, does not possess a
high temperature resistance.
 Has the advantage of chemical stability
in the cement paste and is not attacked
by acids and alkalis.
 Extensive use of polypropylene fibres is
in concrete piles.
3. Glass Fibres
 Vary from 10 to 20 micron, and are
coated with sizing to protect the fibre
from surface abrasion as well as to
bind them into a strand.
 Two main problems in the use of glass
fibres in Portland cement products :
1. the breakage of fibres
2. surface degradation of the glass by
the high alkalinity of the hydrated
cement paste.
4. Carbon fibres
 Posses high tensile strength and
young’s modulus
 Also has a high specific strength
compared to steel and glass fibres.
 Have linear stress-strain
characteristics, and appears to
possess adequate fatigue resistance
and acceptable creep.
5. Natural fibres
 Produced almost in all countries.
 Relative cheapness of natural fibres points
the direction of their development in large
scale as a building material in conjunction
with cement concrete for housing.
 Used as reinforcing medium not only in
cement matrices but also in soil cement
construction, provides a wide flexibility.
 This makes natural fibres a very attractive
material for improving and reducing the
cost of cement concrete.
6. Hybrid fibers
 Combining of various types of fibers in a mix results in the formation
of hybrid fiber composites.
 Addition of two fibers of different properties can improve the strain
capacity of fresh concrete and prevents early cracking and makes
concrete tougher.
 Can produce a composite with better engineering properties than
what can be achieved using only one type of fiber.
 This includes combining fibers with
different shapes, dimensions, tensile
strength,Young’s modulus, ductility, and
bond properties to cementitious matrixes.
PRODUCTION OF SCFRC :
• Powder : Portland cement
Fly ash
Undensified microsilica
• Fine aggregate (FA) : River sand (passing 4.75 mm sieves with
specific gravity 2.62and fine modulus 2.48)
• Coarse aggregate (CA): Crushed stone aggregate (16 mm)
• High –range water reducing admixture (HRWR) : Polycarboxylic – acid
• Viscosity modifying admixture (VMA) : 1.0 to 4.0 litre / m3 of cementitious
material
• High Performance water reducing admixture for microsilica concrete
(HPWR) : SP500
• Air entraining admixture : Conplast AEA
Materials Used
TYPES OFTEST :
1. SlumpTest
2. V-FunnelTest
3. L-BoxTest
4. FlexureTest
1. SlumpTest
 Slump flow test is conducted to
determine the flowability of
concrete mixture.
 To measure the slump flow, an
ordinary slump test cone was
filled with SCC without
compaction and leveled.
 The cone was lifted and the
average diameter of the resulting
concrete spread was measured.
 For SCC, the average diameter of
the spread should be
approximately 550 to 650mm.
 Wet the interior of the funnel with the
moist sponge or towel
 Close the gate and place a bucket
under it in order to retain the concrete
to be passed
 Fill the funnel completely with a
representative sample of SCC without
applying any compaction or rodding.
 Remove any surplus of concrete from
the top of the funnel using the
straightedge
 Open the gate after a waiting period of (10 ± 2) seconds.
 Start the stopwatch at the same moment the gate opens and stop
the time at the moment when clear space is visible through the
opening of the funnel.
2.V – Funnel test
 In this test the vertical portion of the
L-Box was filled with concrete and
leveled.
 The gate between the two sections
of the L-Box was lifted and the
concrete flowed between three 12
mm diameter steel reinforcing bar
spaced at 50mm c/c.
 The height of concrete at the end of
the horizontal and vertical legs of
the L-Box was measured and
recorded as H1 and H2, respectively.
 The ratio between these two heights
(H2/H1), which is usually 0.7 to 0.9
for SCC with fibers
 It was used to evaluate the ability of
the SCC mixtures to flow around
obstructions.
3. L-box test :
4. FlexureTest :
 In this test the specimen
lies on a support span and
the load is applied to the
center by the loading nose
producing three point
bending at a specified rate.
 The parameters for this
test are the support span,
the speed of the loading,
and the maximum
deflection for the test.
 These parameters are
based on the test specimen
thickness
Concrete Mixing and Casting Of Beam Specimen
 Coarse and Fine aggregate are mixed first , then the flyash and part
of the mixing water are added, followed by the cement and the rest
of mixing water.
 TheVMA is premixed with mixing water
 The HRWRA was subsequently added to the concrete. Finally , the
fibers are added by hand to prevent any fiber balling.
 The SCFRC is placed without any mechanical vibration and thus is
not difficult compared to non -fiber reinforced concrete.
 After casting the beam specimens should be covered with moist
burlap and polyethylene plastic to prevent moisture loss
 The form work is removed after 48 hours
EXPERIMENTAL SETUP
Initial crack pattern
CRACKING PATTERN
FAILURE OF SCFRC BEAM IN SHEAR
 The performance of beams is analyzed based on normalized shear at
the first flexure crack , the first shear crack, and influence of type of
concrete and parameters related to coarse aggregate .
 General trend shows an increase in the ultimate shear with
maximum size of coarse aggregate from 12 mm to 19mm.
 The ultimate shear resistances of SCFRC beams are comparable to
those of NC beams made with same size of Coarse aggregate,
though SCFRC have lower coarse aggregate content than NC and
had similar compressive strength.
 Increase of aggregate size seemed to decrease the shear load at first
shear crack for SCFRC beams.
INFLUENCE OF CONCRETETYPE AND COARSE AGGREGATES
CHARACTERISTICS ON SHEAR
 Shear resistance of beams decreases with the increase of clear span
to depth ratio
 For a/d > 6, failure usually occurs in bending;
 For 6 > a/d >2.5. the development of a flexural crack into an
inclined flexure-shear crack results in diagonal
tension failure,
 For 2.5 > a/d > 1, a diagonal crack forms independently but the
beam remains stable until shear-compression
failure occurs;
 In addition to the shear-span to depth ratio. the contribution of the
concrete to the shear strength, Vc, is dependent on a number of
other factors including the concrete strength (fi) the main tension
reinforcement ratio (p) and the beam size (b*d).
INFLUENCE OF CLEAR SPANTO DEPTH RATIO ON SHEAR
 The shear strength of reinforced concrete beams may be
substantially increased by the provision of suitable shear
reinforcement, usually in the form of stirrups or links, which serve to
intercept the diagonal shear crack.
 Thus, the external shear force, V, is resisted partly by the concrete,
Vc, and partly by the shear reinforcement, V. such that
V=Vc +Vs
 It has been shown by Kani (1967) and Taylor(1972) that
larger beams are proportionally weaker in shear than
smaller beams.
 That is , the ultimate shear stress reduces with beam
depth .
It is believed that this is because the aggregate interlock
contribution to shear strength Vc, does not increase in the
same proportion as the beam size,.
INFLUENCE OF BEAM SIZE ON SHEAR
SCFRC NC
 Stirrups provide a contribution to shear strength if crossed by a
diagonal crack.
 Therefore , the contribution of steel shear reinforcement can
be estimated on the basis of the cracking pattern , depending
on the number of stirrups intercepted by the primary shear
crack.
 It is known that the opening of the critical shear crack is not
same along its length. In particular , the opening of the shear
crack has the maximum value at the initiation of the critical
crack, where the stirrups yield , and a low value at the end of
the crack near the compressed zone, where the stirrups could
not reach the yield stress.
WEB REINFORCEMENT CONTRIBUTIONTO SHEAR
STRENGTH
 Shear transfer actions and mechanisms in concrete beams are
complex and difficult to clearly identify. Complex stress
redistributions occur after cracking , and those redistributions is
influenced by many factors.
 The important shear transfer actions for beams with shear
reinforcement are:
 Shear resistance in the uncracked concrete zone
 Interface shear transfer
 Dowel action
 ResidualTensile Stresses
 Shear reinforcement
SHEARTRANSFER ACTION AND MECHANISMS
ADVANTAGES OF SCFRC :
 High-flowability
 Higher compressive strength
 High workability
 Enhanced resistances to chemical or mechanical
stresses
 Lower permeability
 Durability
 Resistance against segregation
 General trend show that an increase in the size of coarse
aggregate from 12 mm to 19mm in SCC decreases the shear
capacity of concrete . The use of large coarse aggregate is found
to be more beneficial for beams with low shear span to depth
ratio.
 A reduction in the shear span –depth ratio increases both the
diagonal cracking and ultimate shear strengths of the reinforced
fiber concrete beams
The shear strength of reinforced concrete beams may be
substantially increased by the provision of suitable shear
reinforcement
CONCLUSIONS
REFERENCES
Shear Strengthening of RC Beams by G C Mays and R A Barnes
Shear behaviour of Steel fiber reinforced concrete beams (
Materials and Structures April 2005)
Arabian Journal of Science and Engineering (Vol 34April 2009)
Self-compacting fiber-reinforced concrete- a paper from S.
Grunewald, J.C. Walraven, Delft University ofTechnology
Mechanical characteristics of fiber reinforced self compacting
mortars – Asian journal of civil engineering.
Self-Compacting-Fiber-Reinforced-Concrete.pptx

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Self-Compacting-Fiber-Reinforced-Concrete.pptx

  • 2. CONTENTS  Introduction  Types Of Fibers  Production Of SCFRC  Fresh ConcreteTests  Concrete Mixing And Casting Of Beams  Influence Of ConcreteType And Coarse Aggregate Characteristics On Shear  Influence Of Shear SpanTo Depth Ratio On Shear  Influence Of Beam Size On Shear  Advantages  Conclusions  References
  • 3.  Self Compacting Fiber Reinforced Concrete (SCFRC) is the one where fibres are added to the self compacting concrete, which is able to flow under its own weight, and completely fill the formwork and encapsulate the reinforcement, while maintaining homogeneity and can consolidate without the need for vibration compaction.  Self-compacting concrete is a new generation high performance concrete known for its excellent deformability and high resistance to segregation and bleeding.  SCFRC is an engineered material consisting of cement, aggregates, water and admixtures with or without several new constituents like colloidal silica, pozzolanic materials, Portland -flyash (PFA), ground granulated blast furnace slag (GGBS), microsilica, metakaolin and chemical admixtures.
  • 4.  By the inclusion of uniformly distributed, randomly oriented, short discrete fibres in concrete shear resistance is improved owing to an increase in tensile strength, which delays the formation and growth of cracks.  Also when smaller distance exists between fibres compared with that between stirrups, greater effectiveness in the crack-arresting mechanism and better distribution of tensile cracks is enabled.  Fibers also have the ability to bridge shear cracks, improving the post-cracking behavior. Therefore, the addition of fibers in adequate quantities may be effective at supplementing or even replacing the conventional shear reinforcement such as stirrups in concrete members.
  • 5. TYPES OF FIBRES 1. Steel Fibres 2. Plastic or Polymeric Fibres 3. Glass Fibres 4. Carbon Fibres 5. Natural Fibres 6. Hybrid Fibers
  • 6. 1. Steel Fibres  Obtained by cutting drawn wires, and fibres with different types of indentations, and shapes to increase mechanical bond.  Efficiency of the fibre distribution depends on the geometry of the fibre, the fibre content, the mixing and compaction techniques, the size and shape of the aggregates and the mix proportions.  Used for overlays and overslabbing for roads, pavements, airfields, bridge decks, and industrial and other flooring, particularly those subjected to wear and tear, and chemical attack.
  • 7. 2. Plastic fibres  Plastic fibres such as nylon and polypropylene have high tensile strength, 561 – 867 N/mm2, but their low modulus prevent any reinforcing effect.  Polypropylene is a polymer which softens when heated, does not possess a high temperature resistance.  Has the advantage of chemical stability in the cement paste and is not attacked by acids and alkalis.  Extensive use of polypropylene fibres is in concrete piles.
  • 8. 3. Glass Fibres  Vary from 10 to 20 micron, and are coated with sizing to protect the fibre from surface abrasion as well as to bind them into a strand.  Two main problems in the use of glass fibres in Portland cement products : 1. the breakage of fibres 2. surface degradation of the glass by the high alkalinity of the hydrated cement paste.
  • 9. 4. Carbon fibres  Posses high tensile strength and young’s modulus  Also has a high specific strength compared to steel and glass fibres.  Have linear stress-strain characteristics, and appears to possess adequate fatigue resistance and acceptable creep.
  • 10. 5. Natural fibres  Produced almost in all countries.  Relative cheapness of natural fibres points the direction of their development in large scale as a building material in conjunction with cement concrete for housing.  Used as reinforcing medium not only in cement matrices but also in soil cement construction, provides a wide flexibility.  This makes natural fibres a very attractive material for improving and reducing the cost of cement concrete.
  • 11. 6. Hybrid fibers  Combining of various types of fibers in a mix results in the formation of hybrid fiber composites.  Addition of two fibers of different properties can improve the strain capacity of fresh concrete and prevents early cracking and makes concrete tougher.  Can produce a composite with better engineering properties than what can be achieved using only one type of fiber.  This includes combining fibers with different shapes, dimensions, tensile strength,Young’s modulus, ductility, and bond properties to cementitious matrixes.
  • 13. • Powder : Portland cement Fly ash Undensified microsilica • Fine aggregate (FA) : River sand (passing 4.75 mm sieves with specific gravity 2.62and fine modulus 2.48) • Coarse aggregate (CA): Crushed stone aggregate (16 mm) • High –range water reducing admixture (HRWR) : Polycarboxylic – acid • Viscosity modifying admixture (VMA) : 1.0 to 4.0 litre / m3 of cementitious material • High Performance water reducing admixture for microsilica concrete (HPWR) : SP500 • Air entraining admixture : Conplast AEA Materials Used
  • 14. TYPES OFTEST : 1. SlumpTest 2. V-FunnelTest 3. L-BoxTest 4. FlexureTest
  • 15. 1. SlumpTest  Slump flow test is conducted to determine the flowability of concrete mixture.  To measure the slump flow, an ordinary slump test cone was filled with SCC without compaction and leveled.  The cone was lifted and the average diameter of the resulting concrete spread was measured.  For SCC, the average diameter of the spread should be approximately 550 to 650mm.
  • 16.  Wet the interior of the funnel with the moist sponge or towel  Close the gate and place a bucket under it in order to retain the concrete to be passed  Fill the funnel completely with a representative sample of SCC without applying any compaction or rodding.  Remove any surplus of concrete from the top of the funnel using the straightedge  Open the gate after a waiting period of (10 ± 2) seconds.  Start the stopwatch at the same moment the gate opens and stop the time at the moment when clear space is visible through the opening of the funnel. 2.V – Funnel test
  • 17.  In this test the vertical portion of the L-Box was filled with concrete and leveled.  The gate between the two sections of the L-Box was lifted and the concrete flowed between three 12 mm diameter steel reinforcing bar spaced at 50mm c/c.  The height of concrete at the end of the horizontal and vertical legs of the L-Box was measured and recorded as H1 and H2, respectively.  The ratio between these two heights (H2/H1), which is usually 0.7 to 0.9 for SCC with fibers  It was used to evaluate the ability of the SCC mixtures to flow around obstructions. 3. L-box test :
  • 18. 4. FlexureTest :  In this test the specimen lies on a support span and the load is applied to the center by the loading nose producing three point bending at a specified rate.  The parameters for this test are the support span, the speed of the loading, and the maximum deflection for the test.  These parameters are based on the test specimen thickness
  • 19. Concrete Mixing and Casting Of Beam Specimen  Coarse and Fine aggregate are mixed first , then the flyash and part of the mixing water are added, followed by the cement and the rest of mixing water.  TheVMA is premixed with mixing water  The HRWRA was subsequently added to the concrete. Finally , the fibers are added by hand to prevent any fiber balling.  The SCFRC is placed without any mechanical vibration and thus is not difficult compared to non -fiber reinforced concrete.  After casting the beam specimens should be covered with moist burlap and polyethylene plastic to prevent moisture loss  The form work is removed after 48 hours
  • 20.
  • 21.
  • 24. FAILURE OF SCFRC BEAM IN SHEAR
  • 25.  The performance of beams is analyzed based on normalized shear at the first flexure crack , the first shear crack, and influence of type of concrete and parameters related to coarse aggregate .  General trend shows an increase in the ultimate shear with maximum size of coarse aggregate from 12 mm to 19mm.  The ultimate shear resistances of SCFRC beams are comparable to those of NC beams made with same size of Coarse aggregate, though SCFRC have lower coarse aggregate content than NC and had similar compressive strength.  Increase of aggregate size seemed to decrease the shear load at first shear crack for SCFRC beams. INFLUENCE OF CONCRETETYPE AND COARSE AGGREGATES CHARACTERISTICS ON SHEAR
  • 26.  Shear resistance of beams decreases with the increase of clear span to depth ratio  For a/d > 6, failure usually occurs in bending;  For 6 > a/d >2.5. the development of a flexural crack into an inclined flexure-shear crack results in diagonal tension failure,  For 2.5 > a/d > 1, a diagonal crack forms independently but the beam remains stable until shear-compression failure occurs;  In addition to the shear-span to depth ratio. the contribution of the concrete to the shear strength, Vc, is dependent on a number of other factors including the concrete strength (fi) the main tension reinforcement ratio (p) and the beam size (b*d). INFLUENCE OF CLEAR SPANTO DEPTH RATIO ON SHEAR
  • 27.  The shear strength of reinforced concrete beams may be substantially increased by the provision of suitable shear reinforcement, usually in the form of stirrups or links, which serve to intercept the diagonal shear crack.  Thus, the external shear force, V, is resisted partly by the concrete, Vc, and partly by the shear reinforcement, V. such that V=Vc +Vs
  • 28.  It has been shown by Kani (1967) and Taylor(1972) that larger beams are proportionally weaker in shear than smaller beams.  That is , the ultimate shear stress reduces with beam depth . It is believed that this is because the aggregate interlock contribution to shear strength Vc, does not increase in the same proportion as the beam size,. INFLUENCE OF BEAM SIZE ON SHEAR
  • 30.  Stirrups provide a contribution to shear strength if crossed by a diagonal crack.  Therefore , the contribution of steel shear reinforcement can be estimated on the basis of the cracking pattern , depending on the number of stirrups intercepted by the primary shear crack.  It is known that the opening of the critical shear crack is not same along its length. In particular , the opening of the shear crack has the maximum value at the initiation of the critical crack, where the stirrups yield , and a low value at the end of the crack near the compressed zone, where the stirrups could not reach the yield stress. WEB REINFORCEMENT CONTRIBUTIONTO SHEAR STRENGTH
  • 31.  Shear transfer actions and mechanisms in concrete beams are complex and difficult to clearly identify. Complex stress redistributions occur after cracking , and those redistributions is influenced by many factors.  The important shear transfer actions for beams with shear reinforcement are:  Shear resistance in the uncracked concrete zone  Interface shear transfer  Dowel action  ResidualTensile Stresses  Shear reinforcement SHEARTRANSFER ACTION AND MECHANISMS
  • 32. ADVANTAGES OF SCFRC :  High-flowability  Higher compressive strength  High workability  Enhanced resistances to chemical or mechanical stresses  Lower permeability  Durability  Resistance against segregation
  • 33.  General trend show that an increase in the size of coarse aggregate from 12 mm to 19mm in SCC decreases the shear capacity of concrete . The use of large coarse aggregate is found to be more beneficial for beams with low shear span to depth ratio.  A reduction in the shear span –depth ratio increases both the diagonal cracking and ultimate shear strengths of the reinforced fiber concrete beams The shear strength of reinforced concrete beams may be substantially increased by the provision of suitable shear reinforcement CONCLUSIONS
  • 34. REFERENCES Shear Strengthening of RC Beams by G C Mays and R A Barnes Shear behaviour of Steel fiber reinforced concrete beams ( Materials and Structures April 2005) Arabian Journal of Science and Engineering (Vol 34April 2009) Self-compacting fiber-reinforced concrete- a paper from S. Grunewald, J.C. Walraven, Delft University ofTechnology Mechanical characteristics of fiber reinforced self compacting mortars – Asian journal of civil engineering.