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Department of Mechanical Engineering
Khulna University of Engineering & Technology
Design and Construction of A Can Crusher Machine
Supervised By: Submitted By:
Dr. Md. Kutub Uddin Asilul Kamal
Professor Roll: 1305021
Khulna University of Engineering & Technology(KUET) 3rd year,1st Term
Presentation on ME 3200
Objectives
• To study about different can crusher machine
• To familiarize with different parts of it
• To construct can crusher machine for better
recycling
Introduction
• It’s a device which crushes empty metal food containers
▪ It depends on slide crank mechanism
▪ Eco Friendly machining process to protect nature
▪ Making materials reusable through recycling
Images of Can Crusher Machines
Fig. Pitman can crusher Fig. Homemade Can Crusher Fig. Wooden Can Crusher
Basic Components
➢ Body
➢ Handle/Motor
➢ Crank
➢ Coupler
➢ Ram
Fig . Simple Sketching of Crusher machine
Basic Principle
 Based on slide crank mechanism
 Rotary motion is converted into linear motion
 Consists of Connecting rod and piston (ram)
 This allows the ram to crush the can dynamically
Working Procedure
 Crank arm is moved (Either by hand or motor) to move the
ram
 Crusher exerts force and then ram crushes the material
 Material is shaped into small volume
 After crushing, then disposed through expel door or duct
Basic Design Consideration
•
➢ Force required to crush the Can/Plastic bottles
➢ Considered elements (Material type)
➢ Standard size of cans/plastic bottles
CAD Design (Platform : Solidworks ‘13)
Different Views
Fig. Top View Fig. Front view
Basic Mechanism (Slide Crank)
 transform rotational motion into linear motion by means of a
rotating disc
 rotating disc and the GI pipe attached with connecting rod
 GI pipe will crush the aluminum cans reducing volume
 Can will drop into the blank passage
Animation
Components
Fig. Disc & Crank Shaft Fig. Galvanized Iron pipe (Ram)
Continued……
Fig. Boss Fig. Hollow GI pipe Fig. Cast Iron Plate
Continued…
Fig. Sewing Machine Motor (8000 rpm)
Final Construction
Force & Torque Calculation
For Torque Calculation,
Input Power= Torque * Angular Velocity …………………….(i)
Angular Velocity =
2𝜋∗𝑟𝑝𝑚
60
So, Angular velocity =
2𝜋∗8000
60
= 837.76 rad/sec
From the Model HF6 sewing machine motor, it can provide approximately 87%
efficiency
So, Efficiency =
𝑂𝑢𝑡𝑝𝑢𝑡 𝑃𝑜𝑤𝑒𝑟
𝑖𝑛𝑝𝑢𝑡 𝑝𝑜𝑤𝑒𝑟
Output Power = 0.87 * 150
= 130.5 Watt
Continued……
So, Putting all these values in equation (i),
Torque =
𝑂𝑢𝑡𝑝𝑢𝑡 𝑝𝑜𝑤𝑒𝑟
𝐴𝑛𝑔𝑢𝑙𝑎𝑟 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦
=
130.5
837.76
So, Torque = 0.1558 Nm
Now, Toque = Force * Distance from pivot point to moment arm where force acts
Here,
The Distance from pivot point to moment arm = 8 cm = 0.08 m
0.1558. Nm = Force * 0.08 m
Force = 1.9475 N
How It Works
Future Scope
 can be modified using gearbox motor
 placing the micro controller and sensor instead of
manual operated
 can also be made with pneumatic equipment to run it
with more precision and desired output
Conclusion & Future Scope
➢ This device can reduce human fatigue
➢ Make the environment clean and green
➢ Can reduce the can for better recycling
➢ Reuse the smaller volume can product
THANKS FOR HAVING UTMOST PATIENCE

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Design and Construction of a Can Crusher Machine

  • 1. Department of Mechanical Engineering Khulna University of Engineering & Technology Design and Construction of A Can Crusher Machine Supervised By: Submitted By: Dr. Md. Kutub Uddin Asilul Kamal Professor Roll: 1305021 Khulna University of Engineering & Technology(KUET) 3rd year,1st Term Presentation on ME 3200
  • 2. Objectives • To study about different can crusher machine • To familiarize with different parts of it • To construct can crusher machine for better recycling
  • 3. Introduction • It’s a device which crushes empty metal food containers ▪ It depends on slide crank mechanism ▪ Eco Friendly machining process to protect nature ▪ Making materials reusable through recycling
  • 4. Images of Can Crusher Machines Fig. Pitman can crusher Fig. Homemade Can Crusher Fig. Wooden Can Crusher
  • 5. Basic Components ➢ Body ➢ Handle/Motor ➢ Crank ➢ Coupler ➢ Ram Fig . Simple Sketching of Crusher machine
  • 6. Basic Principle  Based on slide crank mechanism  Rotary motion is converted into linear motion  Consists of Connecting rod and piston (ram)  This allows the ram to crush the can dynamically
  • 7. Working Procedure  Crank arm is moved (Either by hand or motor) to move the ram  Crusher exerts force and then ram crushes the material  Material is shaped into small volume  After crushing, then disposed through expel door or duct
  • 8. Basic Design Consideration • ➢ Force required to crush the Can/Plastic bottles ➢ Considered elements (Material type) ➢ Standard size of cans/plastic bottles
  • 9. CAD Design (Platform : Solidworks ‘13)
  • 10. Different Views Fig. Top View Fig. Front view
  • 11. Basic Mechanism (Slide Crank)  transform rotational motion into linear motion by means of a rotating disc  rotating disc and the GI pipe attached with connecting rod  GI pipe will crush the aluminum cans reducing volume  Can will drop into the blank passage
  • 13. Components Fig. Disc & Crank Shaft Fig. Galvanized Iron pipe (Ram)
  • 14. Continued…… Fig. Boss Fig. Hollow GI pipe Fig. Cast Iron Plate
  • 17. Force & Torque Calculation For Torque Calculation, Input Power= Torque * Angular Velocity …………………….(i) Angular Velocity = 2𝜋∗𝑟𝑝𝑚 60 So, Angular velocity = 2𝜋∗8000 60 = 837.76 rad/sec From the Model HF6 sewing machine motor, it can provide approximately 87% efficiency So, Efficiency = 𝑂𝑢𝑡𝑝𝑢𝑡 𝑃𝑜𝑤𝑒𝑟 𝑖𝑛𝑝𝑢𝑡 𝑝𝑜𝑤𝑒𝑟 Output Power = 0.87 * 150 = 130.5 Watt
  • 18. Continued…… So, Putting all these values in equation (i), Torque = 𝑂𝑢𝑡𝑝𝑢𝑡 𝑝𝑜𝑤𝑒𝑟 𝐴𝑛𝑔𝑢𝑙𝑎𝑟 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦 = 130.5 837.76 So, Torque = 0.1558 Nm Now, Toque = Force * Distance from pivot point to moment arm where force acts Here, The Distance from pivot point to moment arm = 8 cm = 0.08 m 0.1558. Nm = Force * 0.08 m Force = 1.9475 N
  • 20. Future Scope  can be modified using gearbox motor  placing the micro controller and sensor instead of manual operated  can also be made with pneumatic equipment to run it with more precision and desired output
  • 21. Conclusion & Future Scope ➢ This device can reduce human fatigue ➢ Make the environment clean and green ➢ Can reduce the can for better recycling ➢ Reuse the smaller volume can product
  • 22. THANKS FOR HAVING UTMOST PATIENCE