This project involves the manufacturing of Konkurs-M Missile component. To increase the utilization of various other machines and to increase the flexibility in manufacturing of the component. The work is divided in between Turning, Drilling and Milling machines instead of a single Turnmill machine.

1. A PROJECT ON
MANUFACTURING OF KONKURS-M MISSILE
COMPONENT (COVER)
AT
BHARAT DYNAMICS LIMITED
KANCHANBAGH.
BY: M Aravind Reddy

2. ABSTRACT:-
 This project involves the manufacturing of Konkurs-M Missile
component.
 To increase the utilization of various other machines and to
increase the flexibility in manufacturing of the component.
 The work is divided in between Turning, Drilling and Milling
machines instead of a single Turnmill machine.

3. ABOUT THE INDUSTRY:-
 History of BDL
 Objectives of BDL
 Operations of BDL
Indigenous Missiles:-
 AGNI
 AKASH
 Advanced Light Weight Torpedo
 Counter Measures Dispensing Systems
 MILAN 2T
 Konkurs-M
 Invar
 Raw material suppliers for Bharat Dynamics Limited:-
 MIDHANI(Misra Dhatu Nigam Limited)
 BHEL(Bharat Heavy Electricals Limited)
 BEML(Bharat Earth Movers Limited)

4. Konkurs-M Missile
 Country of origin: Soviet Union
 Entered service: 1974
 Guidance system: Wire guided semi-automatic command to line of sight
 Range of fire: Min 75m
Max (day/night) 4000/3500
 Armour penetration: 750-800mm
 Warhead type: Tandem heat warhead
 Missile length: 1390mm
 Missile caliber (Dia): 135mm
 Weight: Total weight with launcher 25.0kg
Missile 14.5kg
Warhead 2.7kg
Thermal sight 11.0kg

5. Cross sectional view of Konkurs-M Missile

6. Computer Numerical Control (CNC)
 Types of CNC Machines
 Types of CNC Controllers
 Advantages of (CNC) Machines
 Applications of CNC Machines
 Emerging trends and new technology in CNC
 Disadvantages of CNC machines

7. TOOLS :-
Facing Tool Chamfering ToolBoring Tool Parting Tool
Twist Drill Roughing End Mill
Cutter
Slab Mill Cutter End Mill Cutter

8. General Turning Insert Nomenclature for CNC
CLEARANCE ANGLE
INSERT TYPE
THICKNESS
NOSE RADIUS
SHAPE

9. Manufacturing Process :-
TURNING:-
EMCO TURN 500 Line diagram for Turning

10. DRILLING:-
HARDINGE VMC 1250
Line diagram for Drilling

11. MILLING:-
Fixture used for Milling
operation
TAJ MAC ZPS MCV 1210

12. 3D Model of Cover:-

13. Konkurs-M Missile Launch

14. CONCLUSION:-
 The component is produced in three different machines like Turning, Drilling and
Milling instead of Turnmill machine to increase the flexibility and productivity with
greater tolerances and surface finish.