1. Last modified 20/5/2015
Eng/Amin Gharieb Amin Mohamed
Welding and CNC machining engineer
Mob. 0100 411 0566 , 0111 356 1632.
IDENTIFICATION DATA:
Address : Belbis, sharkia, Egypt.
Birth Date : 2/2/1978.
Marital Status : Married.
Email: amin_gharieb_78@yahoo.com .
EDUCATION:
University : Zagazig University.
Faculty : Faculty of engineering.
Graduation year : May 2000.
General degree : good.
OBJECTIVE:
I have the sufficient qualification and cetification to work as :
Welding production or quality engineer.
CNC machining production , manufacturing or quality engineer.
PROFESSIONAL EXPERIENCE:
1) MILITARY FACTORY 200.
a) Welding production engineer from 5/2011 till now.
Responsibilities:-
1. Verify that production and acceptance are according to documents (drawing, welding procedure
operation sheet, code,specifications and standerds).
2. prepare and save project facilities(fixtures, welding machines, electrical and air outlets ...etc).
3. Follow-up product parts in various areas(cutting, edg preparation, rolling ...etc).
4. Verify that production area is safe and free of hazard and all technicians wear safty stuff.
5. Perform welders, procedure qualification and machines calibration.
6. Prepare , analysis and discuss production reports to production manager.
Projects:-
1. I-Beam (70 tons) built-up section.
I manage 22 welder and 6 grinder to produce 4 I-Beam /day.
We use 4 fixtures for assembly and 4 fixtures for firm weld.
We use GMAW technology, spray transfer mode, T-joit, fillet weld using miller machines.
I-Beam is produced and accepted according AWS D1.1 steel structure.
2. Storage tank size(60,50,30,20) tons.
I manage 25 welder and 8 grinder to produce 1 tank /day.
Tank dimensions for 60m3
are Diam 2.80m*Length10.00m* thichness 6mm.
tank is produced and accepted according API 650 storage tank.
3. Pantoon bridge (for suez canal).
2. Last modified 20/5/2015
4. Trailer (70 tons).
5. Oral truck (10 tons).
6. American battle tank M1A1.
b) CNC machining and manufacturing engineer 7/2007 to 5/2011.
Responsibilities:-
1. Programming and operating of CNC machines including Machining centers (7-axis), horizontal and
vertical milling machines, horizontal and vertical turning machines and Robots , Fanuc and
sinumeric control.
2. verify that product is produced according to documents (drawing, program and operation sheet).
3. Check the machined dimensions ,feature size and feature control frame according to ANSI 14.5 ,
DIN and customer requirements.
4. Checks are performed using FARO laser tracker , hard gages and traditional measuring
equipements(inside,outside and depth micrometers hight gage..etc).
5. Prepare fixtures,jigs and select thier proper location.
6. Select, prepare tools and measure them.
7. Workpiece orientation and optimum zero point selection.
Maintenance skills:-
I have a very good experience in complicated 3,6and 9-axes CNCmachines programming, operation,
configuration and adjustments for example I can:
1. Adjust axes velocity, acceleration, backlash, reference position, spindle unit orientation, motor
direction, cam position, direction,axes soft limits and spindle unit bearing replacement .
2. Spindle units offsets and verify machine configuration.
3. Change and create macros for various purposes (tool change, tool length, probing macros) and other
special purpose macros and programs.
4. Deep understanding of G&M codes so that I can create programs manually or using CAD/CAM.
Projects:-
1. American battle tank M1A1 hull and turret.
Co-production with American company General Dynamic Land Systems.
Project include all possible machining operations (face,side and inclined milling, drilling
,boring ,reaming,taping and turning).
Project uses upto 66 tool.
We use FARO LASER tracker inspection (also for machines calibration).
2. Bogie of cairo metro line 3.
Project uses upto 36 tool.
Workpiece dimension 3.00m*2.00m*1.25m.
3. Seal ring housing for SIDI- KRIR power plant.
Work piece dimension Diam 1850mm*Hieght150mm.
Project uses upto 4 tool for turning + 5 tools for milling and drilling.
Very accurate setting and accurate tolerences are required.
4. Drum and 2 shafts for SUGER company.
Work piece dimension Diam 2.70m*Length 8.40m.
Very accurate machining and assembly (co-axial shafts) are required.
5. Base of rolling machine (3.00m*1.50m*0.20m).
6. M1A1 side plate milling.
7. Engineering authority projects.
3. Last modified 20/5/2015
Machines:-
A. INGERSOLL machine having the following specifications:
7-axes machine(+3 axes for tool changer and one for spindle unit change).
Multiple spindle unit system (swivel,right angle,dual right angle and groover).
Probe cycles (probe of bore, boss, angle analysis and point ...etc).
Working area 17*3.5*2.5m.
Axes travel X19.20m Y5.8m Z1.00m W2.45m B90deg C360 deg.
Main drive 100 KW.
The machine control is GEfanuc 15i.
B. NOBEL & LUND machine having the following specifications:
4-axes machine.
Multiple spindle unit system (swivel,right angle and light right angle).
Working area 8.00m*3.25m*2.50m.
The machine control is Sinumerik 840D.
C. SKODA horizontal milling machine having the following specifications:
Working area 9.4m*8m.
Axes travel 7.00m*2.75m*1.60m.
Main drive 77 KW.
Boring bar of depth 9.00m * diam 3.00m.
D. VERNER vertical turning mahine having the following specifications:
Working area Diam 7.00m*hieght 5.00m.
Cross rail travel 4m vertical travel 3.00m.
Minimum immersion diameter 430 mm.
E. ROLLING machine having the following specifications:
Rolling for plats thickness 42 mm and width of 4.00m.
c) Oxy-fuel , plasma cutting and edge preparation area.
Flame cut machines:-
A. Oxy-fuel machine having the following specifications:
Table dimension 14.00m*7.30m workpiece thickness(max 10 cm , min 6 mm) .
B. Plasma machine having the following specifications:
Table dimension 14.00m*7.00 m workpiece thickness(max 6.3 cm , min 2.4 mm).
C. Oxy-Plasma machine having the following specifications:
2-torches one for plasma and the other for oxy-fuel.
D. Photo-cell Oxy-fuel machine.
E. Manual pago Oxy-fuel machine.
Note:- Edge preparation area with around 10 grinder.
2) FROM 10/2004 TO 7/2007 CNC ENGINEER(HEAD OF 3-D SECTION).
I was working in a well known company working in marble manufacturing producing very
complicated and huge 3-D work pieces (banyo,bacin,horse,Etc).
Responsibilities:-
Machines operation, maintenance and programming for the following machines:
6-axes Italian CNC machine (5-axes milling machine+1-axe for turning) using sinumerik (840D).
9-axes German robot (KUKA) using ROBOMOVE software for machine control.
4. Last modified 20/5/2015
3- axes milling machine (Incimar) with IME control software.
CAD/CAM programs are Wcam and TEBIS.
3) FROM7/2003 TO 10/2004 CNC IN PLAST MAC GROUP:
Operation and programming of CNC machines in molds manufacturing.
The machines contains advanced macros and codes so that it might produce a complete molds
without CAD/CAM.
The machine builder is RAMBAUDI.
The machine controle is SELCA 3045.
4) FROM 1/2001 TO 7/2003 MAINTENANCE ENGINEER IN THE ARMED FORCES:
Mechanical and Electrical maintenance of American power station in armed forces shops.
TRAINING:
Qualified in welding inspection and Non-Destructive Tests according to ASNT.
I. Visual inspection product from welds and material
II. Dye pentrant testing (SNT-TC-1A LEVEL II).
III. Magnetic particle inspection (SNT-TC-1A LEVEL II).
IV. Radiographic testing(SNT-TC-1A LEVEL II).
V. Ultrasonic testing (SNT-TC-1A LEVEL II).
VI. Welding technology.
Training by american experts over the following machines:
I. Ingersoll machine machining center(7-axes , multiple spindle units ,automatic tool changer
,probing cycles ,GE Fanuc 15i).
II. Nobel&lund machine machining center(4-axes , multiple spindle units ,sinumerik 840D).
III. Skoda horizontal milling and boring machine.
IV. Planner mill machine.
V. Verner vertical turning machine.
Modern manufacturing technologies using CNC machines at center of scientific excellence.
Geometrical tolerence and dimensioning (ANSI14.5).
MASTERCAM CAD/CAM program.
ARTCAM CAD/CAM program from INCIMAR Italian company.
LANGUAGES:
English excellent (written and spoken).
COMPUTER SKILLS:
1-Office package 2-autocad