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By
Sundararajan Anand
A Vaithiya Nathan
Project Guide : Mr.Santhosh Kumar
 To reduce over heating of an engine by
using a modified fin cooling system.
 Regulating and controlling the modified
cooling systems.
 Basically there are three types of cooling air
cooling ,oil cooling and water cooling
process.
 Modified fin cooling system is the
combination of both air and water cooling
 Engine with fins
 Condenser
 Coolant (water)
 Pump
 Reservoir
 Copper tube
 Thermostat
 Digital display
 Micro controller
 Manual switch
 Initially engine with sufficient number of fins are
wound with copper tube.
 Then from the engine the copper tube is connected
to a condenser.
 Copper tube from the condenser is connected to a
pump.
 From the pump it is again connected to the engine in
a cyclic process
 Engine is fitted with a thermostat
 Thermostat is connected to a digital display
 Digital display is connected to micro controller
 Micro controller is connected to the pump
 Pump is connected to a reservoir
 The system is provided with a manual switch also
 Initially coolant is pumped and it
passes through the copper tube
 The copper tube which is in
contact with the surface of the
engine absorbs heat
 This heat is transferred to the
coolant which is flowing inside
the tube.
 The coolant carrying the heat is
condensed by the condenser.
 Then the condensed liquid is
again pumped to the engine with
the help of pump
 The engine is connected with a thermostat
 The thermostat sends the signal to a digital
display
 The signal is received by the microcontroller
 If the temperature of the engine reaches the
allotted critical point the micro controller will
switch on the pump
 This makes the coolant to flow steadily at
requierd temperature
 Copper has many desirable properties for thermally efficient and
durable heat exchangers. First and foremost, copper is an excellent
conductor of heat. This means that copper's high thermal conductivity
allows heat to pass through it quickly. Other desirable properties
of copper in heat exchangers include its corrosion resistance, bio
fouling resistance, maximum allowable stress and internal pressure,
creep rupture strength, fatigue strength, hardness, thermal
expansion, specific heat, antimicrobial properties, tensile
strength, yield strength, high melting point, alloy ability, ease of
fabrication, and ease of joining.
 The combination of these properties enable copper to be specified for
heat exchangers in industrial facilities, HVAC systems, vehicular
coolers and radiators, and as heat sinks to cool computers, disk
drives, televisions, computer monitors, and other electronic
equipment.
 Non-copper based heat exchangers are also available. Some
alternative materials include aluminium, carbon steel, stainless
steel, nickel alloys, and titanium.
 This article focuses on beneficial properties and common applications
of copper in heat exchangers. New copper heat exchanger
technologies for specific applications are also introduced.
 Outer diameter :7mm
 Inner diameter : 4mm
 Thermal conductivity (k) (200 degree C)
:373.9W/mC
 Density of copper :8954kg/meter cube
 Specific heat : 383J/kgK
 Engine type : kinetic Honda
 Displacement : 110cc
 Two stroke
 Air cooled
 Bore : 51.7mm
 Stroke :52.4mm
 Weight :24.4 kg
 Material : cast iron
 The system requires 12v battery capacity to
run
 The flow of current must be direct current
 Speed : 5500rpm ( mini pump)
 Current : direct current
 Voltage range : 12v
It contains one inlet and outlet
Ecs enhance cooling system
Ecs enhance cooling system
Ecs enhance cooling system

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Ecs enhance cooling system

  • 1. By Sundararajan Anand A Vaithiya Nathan Project Guide : Mr.Santhosh Kumar
  • 2.  To reduce over heating of an engine by using a modified fin cooling system.  Regulating and controlling the modified cooling systems.
  • 3.  Basically there are three types of cooling air cooling ,oil cooling and water cooling process.  Modified fin cooling system is the combination of both air and water cooling
  • 4.  Engine with fins  Condenser  Coolant (water)  Pump  Reservoir  Copper tube  Thermostat  Digital display  Micro controller  Manual switch
  • 5.  Initially engine with sufficient number of fins are wound with copper tube.  Then from the engine the copper tube is connected to a condenser.  Copper tube from the condenser is connected to a pump.  From the pump it is again connected to the engine in a cyclic process  Engine is fitted with a thermostat  Thermostat is connected to a digital display  Digital display is connected to micro controller  Micro controller is connected to the pump  Pump is connected to a reservoir  The system is provided with a manual switch also
  • 6.  Initially coolant is pumped and it passes through the copper tube  The copper tube which is in contact with the surface of the engine absorbs heat  This heat is transferred to the coolant which is flowing inside the tube.  The coolant carrying the heat is condensed by the condenser.  Then the condensed liquid is again pumped to the engine with the help of pump
  • 7.  The engine is connected with a thermostat  The thermostat sends the signal to a digital display  The signal is received by the microcontroller  If the temperature of the engine reaches the allotted critical point the micro controller will switch on the pump  This makes the coolant to flow steadily at requierd temperature
  • 8.
  • 9.  Copper has many desirable properties for thermally efficient and durable heat exchangers. First and foremost, copper is an excellent conductor of heat. This means that copper's high thermal conductivity allows heat to pass through it quickly. Other desirable properties of copper in heat exchangers include its corrosion resistance, bio fouling resistance, maximum allowable stress and internal pressure, creep rupture strength, fatigue strength, hardness, thermal expansion, specific heat, antimicrobial properties, tensile strength, yield strength, high melting point, alloy ability, ease of fabrication, and ease of joining.  The combination of these properties enable copper to be specified for heat exchangers in industrial facilities, HVAC systems, vehicular coolers and radiators, and as heat sinks to cool computers, disk drives, televisions, computer monitors, and other electronic equipment.  Non-copper based heat exchangers are also available. Some alternative materials include aluminium, carbon steel, stainless steel, nickel alloys, and titanium.  This article focuses on beneficial properties and common applications of copper in heat exchangers. New copper heat exchanger technologies for specific applications are also introduced.
  • 10.
  • 11.  Outer diameter :7mm  Inner diameter : 4mm  Thermal conductivity (k) (200 degree C) :373.9W/mC  Density of copper :8954kg/meter cube  Specific heat : 383J/kgK
  • 12.  Engine type : kinetic Honda  Displacement : 110cc  Two stroke  Air cooled  Bore : 51.7mm  Stroke :52.4mm  Weight :24.4 kg  Material : cast iron
  • 13.  The system requires 12v battery capacity to run  The flow of current must be direct current
  • 14.  Speed : 5500rpm ( mini pump)  Current : direct current  Voltage range : 12v It contains one inlet and outlet