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Cynergy general overview v2
- 2. INDUSTRIAL REFRIGERATION FACTS Accounts for 30 – 70 % of Electricity Spend Upto 50% More Than Is Required The GOOD NEWS ? Refrigeration Plants Can Be Optimised For Significant Savings With Little CAPEX Food & Beverage Processing Refrigeration Facts
- 3. INDUSTRIAL REFRIGERATION FACTS • Plants are typically set up for ambient conditions which occur for less than 2 weeks of the year • Maintenance contractors are incentivised to get plants up and running quickly, minimise call out frequency and duration – at the expense of energy efficiency • Site facilities staff are typically not refrigeration experts • Maintenance contractors rarely take ‘whole system’ view and their energy impact is rarely monitored • There is typically minimal plant monitoring in place so the effects of sub par maintenance or process changes go unnoticed • Process loads and conditions typically change over time and the plant is never recommissioned to optimally handle new loads and profiles Why So Inefficient ?
- 4. INDUSTRIAL REFRIGERATION FACTS Efficient Refrigeration Control Best Practices • Dynamically control and vary suction and discharge setpoints based on ambient and process conditions versus fixed setpoints • Ensure compressors are controlled for optimal loading: – Screw Compressors are loaded in excess of 70% on average – Reciprocating Compressors acting as Trim compressors • Ensure stable & efficient operation of distribution pumps – Optimised via intelligent pump VSD control • Track energy consumption vs production and ambient conditions • Track impact of operations & maintenance
- 5. INDUSTRIAL REFRIGERATION FACTS CONTROL is Key Cynergy Dynamically Optimises The ‘Whole’ Industrial Refrigeration System Production Needs Ambient Conditions Compressors Condensers Evaporators EEVs & Pumps Introducing ..
- 6. INDUSTRIAL REFRIGERATION FACTS Introducing .. Cynergy Pre- & Post-Implementation
- 7. INDUSTRIAL REFRIGERATION FACTS Introducing .. Cynergy Pre- & Post-Implementation
- 8. INDUSTRIAL REFRIGERATION FACTS Next-Generation Industrial Refrigeration Control Solution Real-Time Adjustment & Balancing of Refrigeration Plant Production Needs OPTIMALLY MET – ALWAYS Removes 20 – 50% Energy Costs No Cost To Client – Fully Paid Via Guaranteed Savings Immediate Positive Cashflow & Control To You at No Risk
- 9. WIDESPREAD REFRIGERATION PERFORMANCE & EFFICIENCY ISSUES ACROSS SECTOR 90% 70% 60% % of Our Client Base Had … Energy Savings Delivered 15 – 40% 15 – 30% 10 – 30% Inefficient Distribution System Inefficient Compressor Start / Sequencing / Type Additional Typical Inefficiencies Incorrect Condenser Piping – No Liquid Traps No Utilisation of Free Heat Decentralisation of Plant / Inefficient PACKs Manual Energy Consumption Monitoring Refrigerant Choice / Secondary Refrigerant Concentration Inefficient or No Real-Time Control vs Production Needs & Ambient Conditions
- 10. INEFFICIENCY DRIVEN BY LACK OF CONTROL & NO PRODUCTION CONTEXT Impact • Fixed / Semi-Fixed Discharge & Suction Pressures • No Ambient Condition Linkage • No Process Load Prediction Control • No VSDs on Condenser & Evaporators • No EEVs • No Defrost Optimisation Inefficient Distribution System Inefficient Compressor Start / Sequencing / Type Inefficient or No Real-Time Control vs Production Needs & Ambient Conditions Root Cause • No Flow vs Process Load Control • No VSDs on Pumps • Inefficient Load Sharing • No Part Load Optimisation • No VSDs • No Smart Starting and Trimming • No Compressor vs Secondary Pump Control
- 12. INDUSTRIAL REFRIGERATION FACTS SECURE CLOUD-BASED REAL-TIME OPTIMISATION ENGINE & REPORTING PLATFORM PRODUCTION FACILITY CLOUD / INTERNET • CUSTOM DASHBOARD • ‘SPARK’ ALERTS • SAVINGS PERFORMANCE MASTER
- 13. INDUSTRIAL REFRIGERATION FACTS EFFICIENCY + PERFORMANCE = WINNING STRATEGY SECURE CLOUD-BASED REAL-TIME OPTIMISATION ENGINE & REPORTING PLATFORM Inspired By Real- Time Formula 1 Data-Driven Decision Making Technology ~300 Sensor Inputs Car Sensor Data (Telemetry) Sent For Remote Analysis & Processing Energy Conservation & Performance Optimisation Instructions Returned to Car
- 14. INDUSTRIAL REFRIGERATION FACTS CLOUD-BASED Cynergy FAR EXCEEDS TRADITIONAL LOCAL PLC FUNCTIONALITY .. Plant Data Collected: Ambient Conditions, Production Needs & Refrigeration Plant Status Telemetry Sent For Remote Processing by Cloud-based Cynergy Logic Engine ~ 200 Control Rules C.O.P. £££ C.O.S.P. Optimised Refrigeration System Setpoints Sent Back to Plant, Monitored & Monetised ..i.e PREDICTIVE PRODUCTION REFRIGERATION OPTIMISATION, TARIFF REDUCTION
- 15. INDUSTRIAL REFRIGERATION FACTS DIGITISE INSTALL M/C INTERFACES,VSDs, EEVs, AMBIENT CONDITION MONITOR etc BASED ON COST BENEFIT ANALYSIS OPTIMISE MONETISE CUSTOMISE LOGIC ENGINE TOWARDS PLANT OPTIMISATION ESTABLISH SAVINGS BASELINE MODEL CUSTOMISE DASHBOARD & REPORTING 3 MONTH ROLL-OUT JOURNEY (TYPICAL OVERALL IMPLEMENTATION TIMESCALE WITH LIMITED ONSITE WORK) £££ £££s FLOW
- 16. INDUSTRIAL REFRIGERATION FACTS DRAMATIC & IMMEDIATE CONTROL & EFFICIENCY IMPACT £££ Major Project Undertaken
- 17. INDUSTRIAL REFRIGERATION FACTS CUSTOMISED CONSUMPTION vs PRODUCTION DASHBOARDS £££ Major Project Undertaken
- 18. INDUSTRIAL REFRIGERATION FACTS TRACK ENERGY CONSUMPTION vs PRODUCT RATIO £££ 1 8
- 19. INDUSTRIAL REFRIGERATION FACTS TRACK REAL-TIME SAVINGS £££
- 20. INDUSTRIAL REFRIGERATION FACTS HOW ARE SAVINGS CALCULATED ? £££ We have extensive experience optimising refrigeration systems across the Food Processing & Beverage Sectors We have developed sophisticated models which predict energy consumption using up to 3 influencing factors We then check the predictive model against historical usage data to establish a correlation or confidence factor - must be > 80%
- 21. INDUSTRIAL REFRIGERATION FACTS TRACK REAL-TIME SAVINGS & COSTED ALERTS (SPARKS) £££
- 22. INDUSTRIAL REFRIGERATION FACTS ADDITIONAL SAVINGS - RED ZONE PEAK CHARGE AVOIDANCE £££
- 23. INDUSTRIAL REFRIGERATION FACTS Existing Plant Existing M/C Control Existing Plant Existing M/C Control ! COMMS FAULT ? CONTROL AUTOMATICALLY UNCOUPLED & DEFAULT MAINTAINED Cynergy ONLY ADVISES – DRIVER (Existing Plant Control) STILL IN COCKPIT !
- 24. INDUSTRIAL REFRIGERATION FACTS OUR STRAIGHTFORWARD OFFERING £ OLD ENERGY COST NEW ENERGY COST SAVING FEE GUARANTEED SAVINGS PLUS CONTROL INFRASTRUCTURE PLUS REAL-TIME VISIBILITY PLUS REAL-TIME ALERTS NO COST TO CUSTOMER MONTHLY FEE FROM SAVING
- 25. THIS IS NOT BUSINESS AS USUAL – WE ASSUME ALL RISK IMMEDIATE POSITIVE CASHFLOW £ -£ Vendor Profits TRADITIONAL PURCHASE MODEL £ -£ You Get Immediate Cash Savings We Assume All Risk t At Your Expense t TYPICAL FEE : £2,000/mth BASED ON £250K ANNUAL REFRIGERATION SPEND 20% REDUCTION IN ENERGY = £4,167/mth
- 26. TRUSTED CLIENTS OF Bernard Matthews Cranswick Group Linden Foods Tennents Lager Johnson & Johnson GE Healthcare Direct Table Foods Aliaxis Group Emrill COLD INTELLIGENCE
- 27. NEXT STEPS If you would like to understand the savings potential of Cynergy applied to your refrigeration plant, please contact Crowley Carbon to book a free initial Opportunity Assessment www.crowleycarbon.com cynergy@crowleycarbon.com +353 1 274 8880 COLD INTELLIGENCE COLD INTELLIGENCECOLD INTELLIGENCE
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