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LIQUID CARTONS FOR ASEPTIC PACKAGING
FRESHNESS
PRESERVED
3
Over the last three decades, Uflex has
earned an irreproachable reputation
defining the contours of the
‘packaging industry’ in India and
overseas. Since its inception in 1985,
it has turned into a multi-billion-dollar
company focusing on trust, value
creation, quality innovation and
customer satisfaction. Uflex has grown
from strength to strength with large
manufacturing capacities of
packaging films and packaging
products, providing end-to-end
solutions to clients over 140 countries
around the world, where it enjoys a
formidable market presence. It enjoys
a supreme position in India being the
country’s largest flexible packaging
company.
INDIA’S LARGEST
MULTINATIONAL
FLEXIBLE PACKAGING
MATERIALS
AND SOLUTION
COMPANY.
Ashok Chaturvedi
Founder, Chairman and Managing Director
Uflex Limited
We have crossed yet another
milestone! With our aseptic
liquid packaging material
manufacturing plant
commissioned at Sanand
(Gujarat), we have completed
our product bouquet in its
entirety. Today we stand in a
good stead to offer end-to-end
flexible packaging solutions for
all product types - be it solids,
semi-solids, powders or
granular materials, non-aerated
liquids, viscous fluids, pastes or
gels for that matter we can
service them all with perfection
much to the delight of our
customers.
ASEPTO, as we have chosen to call our liquid packaging material brand is the first
ever Indian trade mark in the aseptic packaging space and is as immaculate as our
other flexible packaging solutions. I am exhilarated to state that this venture
reaffirms our commitment towards Government’s flagship scheme ‘Make in India.’
A lot of research and development has gone into making this brand that is all set to
redefine the liquid packaging experience. Hailing from our philosophy of offering
not just the packaging material but also the associated packing machines, ASEPTO
is uniquely complimented by indigenously engineered and manufactured Asepto
Smart Filling Lines to complete the brand service continuum.
Upholding the ethos of our Group, all business practices and product development
protocols for aseptic liquid packaging material manufacturing have been
immaculately conceived to conform with our guiding principles of innovation to
create value added differentiation and sustainability.
I have always believed that having alternatives makes prudent business sense in the
market. I see ASEPTO as a pleasant alternative for our customers who have settled
for nothing short of the best ever. In fact, ASEPTO will further strengthen our ties
with them in the liquid packaging space which I see as a natural progression of our
long standing business relationship for other product types.
The unrelenting faith that our clients pose in Uflex has been the cornerstone of our
success and we shall continue to delight them with unrivalled flexible packaging
solutions as always.
MESSAGE FROM
FOUNDER, CHAIRMAN
& MANAGING DIRECTOR
54
2005
Manufacturing
plant for
packaging films
set up in
DUBAI, UAE
2008
WOVEN
POLYPROPYLENE
(WPP) bags
manufacturing
commenced
2009
Manufacturing
plant for
packaging
films started in
MEXICO
2007
New packaging
and holography
plant set up in
JAMMU
2010 2013
Manufacturing
plant for
packaging
films
commissioned
in EGYPT
Manufacturing
plant for
packaging
films
commenced
operations in
KENTUCKY
2012 2017
Manufacturing
plant for
packaging films
operationalized
in POLAND
Aseptic Liquid
Packaging
Material
Manufacturing
Plant
commissioned
in Sanand,
GUJARAT
GLOBAL
PRESENCE
OUR
MILESTONE
1989 1996 2001
200219941985
A spark led by MR.
ASHOK CHATURVEDI
redefined packaging
industry in India –
Sachets / Unit Pouch of
Mouth Fresheners,
Shampoo, Candies,
Tomato Ketchup etc.
1st Line of
BOPET Film
installed in
Noida
New Plant for
packaging
products set up
in NOIDA
1st BOPP Film
Line installed
in Noida &
2nd Line of
BOPET Film
installed in
Noida
2nd BOPP Film
line was set up
in Noida
CPP packaging
film line installed
in Noida
&
1st METALLIZER
installed in Noida
3rd BOPET line
installed at
Noida and PET
Chips Plant set
up at Malanpur
ITS NOT ABOUT THE JOURNEY, ITS ALL ABOUT THE
MILESTONES ACHIEVED IN LAST 3 DECADES.
Uflex enjoys a global reach with
unhindered speed, making it truly a
multinational enterprise.
Headquartered in Noida (the
National Capital Region of Delhi), it
has developed state-of-the-art
manufacturing facilities in India, the
UAE, Mexico, Poland, Egypt and the
USA. Uflex serves as a one-stop-shop
flexible packaging solution provider cutting across varied
sectors spanning the USA, Canada, South America, the UK,
Europe, Russia, the CIS countries, South Africa and other African
countries, the Middle East and the South Asian countries.
76
FROM THE
CEO’S DESK
Ashwani Kumar Sharma
President & CEO
New Business Initiatives
Uflex Group is constantly guided
by the thought of instituting
continual development and identi-
fying areas of improvement that
propel us towards setting new
benchmarks of excellence. This
winning mindset of competing
with our own self is instilled by our
Founder, Chairman & Managing
Director, Mr. Ashok Chaturvedi.
Under his aegis, we are forever on
the roll to ensure that our perfor-
mance today is better than what it
was yesterday and that tomorrow it
will be further up by several notch-
es as compared to where it stands
today. Our CMD’s passion, com-
mitment and impeccable entrepre-
neurial skills are directed towards
delighting our global clientele with
bespoke and fully integrated
flexible packaging solutions.
Innovation to create value-added differentiation is our raison d'être in our quest to
offer the most contemporary, optimized and sustainable aseptic liquid packaging
solutions, as we embark upon a momentous journey of bringing to you nothing less
than the best! Resonating with our corporate ethos and with immense pride I unveil
‘ASEPTO’, the aseptic liquid packaging solution brand under the umbrella of New
Business Initiatives from the house of Uflex. Asepto is derived from the word ‘Asep-
tic’ which means sterile. The catchphrase is our product’s solemn promise to its
customers - ‘Freshness Preserved’. Asepto is backed by the rich legacy and pedigree
of Uflex.
Presently, the Indian aseptic liquid packaging market is growing at the rate of
17–18% per annum and is expected to double in the next five years to approximately
20 billion packs per annum. Our total manufacturing capacity will stand at of 7 billion
packs per annum which is further scalable in response to the market demand. The
aseptic liquid packaging material manufacturing plant in Sanand, Gujarat would play
a key role in propelling the growth of aseptic packaging in the years that follow both
in India as well as overseas.
98
OUR
MANUFACTORY
PACKAGING
MATERIAL
FILLING
MACHINE
TECHNICAL
SUPPORT
DESIGN
SOLUTION
C M
KY
MAKE IN
INDIA
MADE FOR
THE WORLD
11
All attuned to Government’s “Make in India“ vision, the
aseptic liquid packaging manufacturing plant is spread
over 21 Acres of the total 72 Acre land parcel that Uflex
has in Sanand, Gujarat. The manufacturing facility is first
of its kinds with a production capacity of 7 Billion packs
per annum.
We are ISO 9001:2008, ISO 9001:2015, ISO 14001:2015
and ISO 18001:2007, ISO 22000:2005, BRC-IoP Issue 6,
certified manufacturing facility, reinforcing our strong
operational processes and commitment for continual
improvement. Moving forward we will get our facility
certified for SEDEX, FSC and FDA certifications.
10
ABOUT
ASEPTO
‘Asepto’, as the name suggests, is derived
from the word aseptic, which means sterile.
With a solemn promise of ‘Freshness
Preserved’, Asepto is the ‘Liquid Packaging
Brand’ from the house of Uflex Limited — India’s
largest fully integrated multinational flexible
packaging materials and solution company. We are
India’s first manufacturer of aseptic liquid packaging
material with a state-of-the-art facility in the industrial
hub of Sanand in Gujarat. Our offering has been
designed in such a manner that users find the products
convenient and can use with an ease to open it, in
addition to offering them optimal shelf life for juices,
non-aerated alcoholic beverages and highly perishable
liquid consumables, like milk and other dairy products.
Our aseptic packaging manufacturing facility is equipped with
the latest top-of-the-line converting machines that are capable
of manufacturing world-class aseptic packs. The facility is a
first-of-its-kind with a production capacity of 7 billion packs per
annum. The plant is spread over 21 acres of the sprawling 72 acre
land parcel that Uflex has in Sanand.
With our packaging solutions, we endeavor meeting the ever-growing
demand for quality aseptic liquid packaging solution, minimizing the
challenges being confronted by the dairy, beverage and alcohol
industries. Our product portfolio would cater to 90% of the total
domestic demand.
We aim to provide sustainable packaging solutions to our global clientele,
with the proposition of keeping the liquid content fresh for a longer period.
The aseptic liquid packaging material is manufactured keeping the good
hygiene and safe manufacturing practices at the core.
10
SLIM
OUR PACKAGES
& APPLICATIONS
Asepto Brick packs are compact, energy efficient, lightweight
and multi-layered. The inclusion of high quality six layered
materials of different combination offers strength and stability
to the pack.
The pack comes in 2 formats Slim & Base with volumes 100ml
base, 125ml slim, 160ml slim, 200ml slim, 250ml base, 1000ml
slim, 1000ml base.
BASE
OUR PACKAGES
& APPLICATIONS
ASEPTO
TM
Sizes
100ml B
250ml B
1000ml B
Scissor Perforation PPH PLH
Sizes
125ml
160ml
200ml
1000ml
Scissor Perforation PPH PLH
Dairy
Products
Fruit
Beverages
Alcoholic
Beverages
Dairy
Products
Fruit
Beverages
Alcoholic
Beverages
1312
PPH
COMING SOON
COMING SOON
COMING SOON
COMING SOON
Asepto Pillow packs are combination of the good old
design and modern day aseptic technology, in order
to generate a feeling of comfort and nostalgia along
with a blend of new generation protection to our
customers. It is available in various capacities of 70ml,
100ml, 200ml, 250ml, 500ml and 1000ml.
OUR PACKAGES
& APPLICATIONS
ASEPTO
TM
OUR PACKAGES
& APPLICATIONS
Asepto Trio packs are designed keeping
in mind the end user’s perception of
overall packaging and product
experience.The pack comes in various
formats like 65ml, 90ml, 110ml &150ml.
The packs have an easy opening
mechanism further fostering a
user-friendly experience.
ASEPTO
TM
Sizes
65ml
90ml
110ml
150ml
Scissor
Dairy
Products
Fruit
Beverages
1514
Sizes
70ml
100ml
200ml
250ml
500ml
1000ml
Scissor
Dairy
Products
Fruit
Beverages
WHAT’S
NEW
ASEPTO SPARK offers a unique holographic
pack range, giving our customers endless
possibilities to give an evolutionary edge to
their existing packs, or altogether create a
new brand proposition to their existing line
of products. This range of offering
enhances the aesthetic and functional
elements of the carton packs significantly,
giving a distinct identity with enhanced
shelf impact.
The real innovation that separates ASEPTO from
other beverage packaging is its uniqueness to
offer smarter pack versions that promise to
deliver high visibility value with a strong
attraction quotient.
ASEPTO PREMIUM certainly gives beverage
companies a great option to increase their
product lines with premium brands without
contemplating much about creating a
sophisticated look for the packs. It is a
unique offering from the ASEPTO brand that
has redefined the making of carton packs
into an art form. The holographic look
achieved through flexo printing technology
gives the option of foil stamping, embossing
and holographic effects that brings a
distinguishing feature to the packs like never
before.
1716
The hi-efficiency paperboard provides stiffness and
strength to the packs, and is a good surface material to
achieve clear design printing.
The aluminium foil layer is a strong barrier for oxygen and
light, and helps protect the product filled inside a carton
pack from external environmental impacts.
The inner layer made of polyethylene makes it possible to
seal the liquid inside the carton pack.
KEY COMPONENTS
OF THE SIX LAYER PACKAGING
PACKAGING
MATERIAL
Asepto packaging material offers a
six-layered packaging for the beverage,
dairy and alcohol industries, built on 3Ps of
packaging, i.e.,
keeping in mind the perspectives of our
customers and end-consumers of the
products.
1918
The packaging solution thus engineered
is highly effective and optimized with the
best material application comprising
paperboard, aluminium and polyethylene.
All food grade raw materials are used in
packaging to ensure utmost safety for
storing consumable products.
This multi-layered construction enables
the carton to protect the contents from
several factors responsible for spoilage,
preserving the products’ freshness and
value. The packaging thus increases the
shelf life of products and reduces the
dependency on cold chain storage
facilities, besides enunciating easy
handling ability.
The extrusion lamination machine is fully equipped
with hi-tech accessories and automation to create
differentiation and a superior quality aseptic
packaging material.
OUR
TECHNOLOGY
OUR
TECHNOLOGY
Lamination machine is equipped with the high-tech
accessories & atomization to produce new product &
be competitive in market
MANUFACTURER
SPEED
MAX. LAMINATING
WIDTH
ROLL LOADING
ROLL UNLOADING
DEFECT INSPECTION
DAVIS STANDARD,
GERMANY
600M/MIN
1350 MM
AUTO MODE
AUTO UNLOADING
100% DEFECTS
INSPECTION SYSTEM
This high speed printing machine has 100% defect
inspection system which detects smaller defects even in
its peak speed.
Machine has inline facility to crease and perforate the
paperboard with perfection in its peak speed.
L A M I N A T I O N
M A C H I N E
Without consistent efforts toward technological upgrades, it is next to impossible to attain sound results matching
the vision of the company and the expectations of customers. ASEPTO excels on the back of sound technology
inputs that, in other words, has played a big role in differentiating not only the brand, but also the proposition it
offers to customers. The state of the art manufacturing plant has competency to integrate holographic
impressions in the aseptic carton packs which is never seen before.
2120
MANUFACTURER GALLUS, GERMANY
CREASING TOOLS MADERN, NETHERLAND
UNWINDER/REWINDER MARTIN AUTOMATIC, USA
WIDTH 750-1320mm
NUMBER OF PRINT UNITS 7nos.
MANUFACTURER ER-WE-PA ,DAVIS STANDARD
MAX WIDTH 1350mm
100% detection system for décor and inside layer both.
With the automatic slitting machine we are able to
produce maximum variants of packaging formats.
P A C K A G I N G
M A C H I N E
Packaging Machine with the capacity to handle
120 reels/hr, with automatic palletizing facility
according to production order.
Its total untouched robotic procedure makes
product bacteria free & moisture proof.
Packaging machine can smoothly handle 16
pallets of different order & variants.
Automatic pallet wrapping machine can handle
40 pallets/hr.
S L I T T I N G
M A C H I N E
2322
MANUFACTURER ITW, SIGNODE
MANUFACTURER IMS, ITALY
MAX SLITTING WIDTH 700-1350mm
SLITTING REEL WIDTH 129-322mm
CUSTOMER
SUPPORT
Our ultimate objective is
to ensure that each time
you deal with ASEPTO ,
you receive an
outstanding customer
experience
We are committed to delivering service excellence at
every opportunity representing value for money whilst
exceeding customer expectations. For best results of
seamless productivity & performance, we offer
technical support to our clients in an endeavour to
assist them with real time intervention to ensure
operational continuity.
QUALITY &
SAFETY
Fully Equipped
Quality Lab
Quality
Assurance
Agile R&D
Team
We promise to vouchsafe the packaging quality and
safety to our customers. It is imperative to consider
physical and chemical interactions of ingredients
with existing packaging materials. The packaging
must function as a barrier to microbiological,
chemical and physical contaminants that degrade
product quality and safety. Our expertise allows us
to understand, deliver and continuously provide an
improved quality packaging solutions to all our
stakeholders.
2524
While working with us, you would realize our never-say-die
approach to protect your image trustworthiness and brand
goodwill—for now, and for what's expected in future. Our packs
not only suffice customers’ aesthetic needs, but also bestow
additional opportunities of functionally driven solution.
Our packs offer higher user convenience, easy opening and
extended shelf life for products like juices, non-aerated alcoholic
beverages and highly perishable liquid consumables, such as milk
and several dairy products. Our packs are designed for shelf
impact, and its impervious nature prevents spoilage, discarding
the need of refrigerating the products. Our packs are available in
a range from low viscosity, high viscosity easy flowing to pouring
consistency. In addition, the lean body designs make them easy
to carry everywhere.
We have capabilities and technical experience to produce the
right anti-counterfeiting solution to protect your brand from
duplication. This includes several holographic patterns displaying
three-dimensional images.
DESIGN
METHODOLOGY
Packaging serves as the last mile salesperson for a
brand, and a lot rests on its shoulder in terms of
engaging with the customer at the point-of-sales to
transcending this interaction into a successful
transaction, and until the point of consumption.
With a rich pedigree of pre-press capabilities, most
efficient converting technology and unmatched
packaging finesse at our disposal, we can evoke a
‘WOW’ characteristic for your product. Our packaging
design technology includes an optimized blend of
enhanced aesthetics, color schemes, shapes,
functionalities and brand protection features. Our high
specification paperboard and printing technologies are
capable of real-time color monitoring, detecting
defects and rendering seven-color output at an
extremely high speed. Furthermore, these enable quick
turnaround, in terms of high quantities of precisely
sized sheets for undertaking specific packaging
production runs and, simultaneously, optimize
efficiency and minimize wastages.
Our hi-specification paperboard and printing
technologies do everything right from:
2726
ENVIRONMENTAL
RESPONSIBILITY
EMISSIONS
NO VOC MATERIALS
ENERGY
VFD & CENTRIFUGAL
CHILLERS
WASTAGE
ZERO LIQUID
DISCHARGE
CIRCULAR
ECONOMY
PAPERBOARD WE USE IS
100% RECYCLABLE
WATER
RAIN WATER HARVESTING
& DRIP IRRIGATION AND
TREATED WATERS
We accord very high value to environmental sustainability and ensure that all
our business operations live up to the ethos of protecting and conserving the
environment.
RESPONSIBLE MANUFACTURING PRACTICES
We are driven by the need to give back to Mother Nature; we are committed
to protecting the environment, our people’s health and safety, and sustaining
the ecological welfare of where we live and work. Our business operations
firmly uphold our adamancy to reduce “emissions and wastage” “conserve
water & energy and “promote circular economy”. It is our Social Responsibility
to use fewer natural resources and create less waste.
RESPONSIBLE
SOURCING We exercise utmost discretion in ensuring that all the raw
materials that go in for producing the final packaging solutions
that we offer are sourced from vendors complying with globally
acclaimed standards related to:
Environment, Health & Safety;
Decent Working Condtions;
Labour Welfare;
Human Rights;
Business Integrity
This in turn cascades into our manufacturing realm to ensure
congruence with our overarching philosophy of upholding
strategies, policies and procedures of establishing a culture of
integrity, and high sense of responsibility towards our people
and planet setting the stage for long-term success. We particularly lay a strong emphasis in maintaining visibility across our
value chain to ensure that there are no deviations from the globally acclaimed principles of good governance.
We truly understand that the final product will be as good as the raw materials that go into making it therefore we source
only from reliable suppliers who share the same vision like us in terms of innovation, product integrity and business
continuum.
OUR FRAMEWORK
TOWARDS
SUSTAINABLE
SOURCING PRACTICE
2928
FILLING
MACHINE
Revolutionizing the concept of aseptic liquid filling,
Uflex Group the only Indian OEM to manufacture
aseptic liquid packaging solutions presents a
ground-breaking machine ASEPTO Smart 78, which
promises to give sheer power, performance and
sophisticated filling solutions to the beverage
industry.
The one-of-its-kind machine, fully integrated with
latest technologies, is highly automated and
sophisticated allowing smart approach for
operational efficiency. In fact, the operational cost
of the machine is much less with an optimal (low)
TCO (total cost of ownership).
The power-packed machine is a significant step
ahead over the immediate previous generation of
aseptic liquid filling machines, delivering an output
of 7,800 packs per hour. ASEPTO Smart 78 is
designed to produce pack sizes of 100ml, 125ml,
160ml and 200ml for convenient and smart
packaging needs meeting desired customer
expectations.
High Speed Machine - 7800 packs per hr
Advanced Integration with PLC
Operator Friendly HMI
Highly Automated
Optimum for packaging Milk/Beverages/Alcohol/Cream in
portion packs
30 31
UFLEX Aseptic Brick Pack Machine for Milk / Beverages / Alcohol / Creams in Portion Packs
CAPACITY
Packages per hour (depending on the Product characteristics) 7800 (-0% +1%)
Package volumes, (ml)
ELECTRIC POWER
Type, Frequency Hz, Voltage V 3 ɸ AC, N, E , 50, 400
3-4.5
16
10
5-8
(+/-10V)
Consumption during Preheating - 1, kW
Consumption during Preheating - 2, kW
Consumption during Tube Sealing, kW
Consumption during Preheating - 3, kW
Consumption during Drying, kW
Consumption during Production, kW
COMPRESSED AIR
Supply pressure, (bar)
Consumption, CFM
Max particles, pm (required)
Max particles, mg/m3 (required)
Dew point ºC
Oil content, mg/m3
COOLING WATER
Supply pressure, (bar)
Max. inlet temperature, ºC
Consumption, I/min*
pH
* of the total consumption, approx 5 L can be re - circulated
AIR / INERT GAS INJECTION AVAILABLE AS OPTION
Based on application, approx 10% (By Volume) of the Space can be filled with Sterile Air or with Inert Gas (Nitrogen).
FILL VOLUMES POSSIBLE WITH FORMAT PARTS & ADDITIONAL CHANGE OVER KIT
100 ml (Base)
125 ml (Slim)
160 ml (Slim)
200 ml (Slim)
Other Volumes* possible and can be offered on Request
See table
7
23
22
19
22
32
6-7
17
20
25
35.6
0.01
MACHINE SPECIFICATIONS
DIMENSIONS OF PACKAGES
Asepto Brick Pack Volumes Dimensions, mm
cm3 (ml)
100 Base Pack
125 Slim Pack
160 Slim Pack
200 Slim Pack
h
t w
h
69.3
86
93.5
119.3
t
32
32
38
38
w
47
47
47
47
32 33
A FRESHER
APPROACH TO A
BETTER
TOMORROW
3534
celebrate
let’s
FRESHNESS
PRESERVED
CORPORATE OFFICE MANUFACTURING PLANT - INDIA
A – 108, SECTOR - IV, NOIDA - 201301 (U.P.), INDIA.
PHONE NO.: +91 - 120 - 4012345,356,674
FAX NO.: +91 - 120 - 2556040
EMAIL: sales.nbi@uflexltd.com
www.uflexltd.com
SM-8,10, GIDC INDUSTRIAL ESTATE-II,
SANAND -382110, DIST: AHMEDABAD,
GUJARAT, INDIA
EMAIL: enquiry@asepto.com
www.asepto.com

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ASEPTO | Liquid Cartons for Aseptic Packaging

  • 1. LIQUID CARTONS FOR ASEPTIC PACKAGING
  • 3. Over the last three decades, Uflex has earned an irreproachable reputation defining the contours of the ‘packaging industry’ in India and overseas. Since its inception in 1985, it has turned into a multi-billion-dollar company focusing on trust, value creation, quality innovation and customer satisfaction. Uflex has grown from strength to strength with large manufacturing capacities of packaging films and packaging products, providing end-to-end solutions to clients over 140 countries around the world, where it enjoys a formidable market presence. It enjoys a supreme position in India being the country’s largest flexible packaging company. INDIA’S LARGEST MULTINATIONAL FLEXIBLE PACKAGING MATERIALS AND SOLUTION COMPANY. Ashok Chaturvedi Founder, Chairman and Managing Director Uflex Limited We have crossed yet another milestone! With our aseptic liquid packaging material manufacturing plant commissioned at Sanand (Gujarat), we have completed our product bouquet in its entirety. Today we stand in a good stead to offer end-to-end flexible packaging solutions for all product types - be it solids, semi-solids, powders or granular materials, non-aerated liquids, viscous fluids, pastes or gels for that matter we can service them all with perfection much to the delight of our customers. ASEPTO, as we have chosen to call our liquid packaging material brand is the first ever Indian trade mark in the aseptic packaging space and is as immaculate as our other flexible packaging solutions. I am exhilarated to state that this venture reaffirms our commitment towards Government’s flagship scheme ‘Make in India.’ A lot of research and development has gone into making this brand that is all set to redefine the liquid packaging experience. Hailing from our philosophy of offering not just the packaging material but also the associated packing machines, ASEPTO is uniquely complimented by indigenously engineered and manufactured Asepto Smart Filling Lines to complete the brand service continuum. Upholding the ethos of our Group, all business practices and product development protocols for aseptic liquid packaging material manufacturing have been immaculately conceived to conform with our guiding principles of innovation to create value added differentiation and sustainability. I have always believed that having alternatives makes prudent business sense in the market. I see ASEPTO as a pleasant alternative for our customers who have settled for nothing short of the best ever. In fact, ASEPTO will further strengthen our ties with them in the liquid packaging space which I see as a natural progression of our long standing business relationship for other product types. The unrelenting faith that our clients pose in Uflex has been the cornerstone of our success and we shall continue to delight them with unrivalled flexible packaging solutions as always. MESSAGE FROM FOUNDER, CHAIRMAN & MANAGING DIRECTOR 54
  • 4. 2005 Manufacturing plant for packaging films set up in DUBAI, UAE 2008 WOVEN POLYPROPYLENE (WPP) bags manufacturing commenced 2009 Manufacturing plant for packaging films started in MEXICO 2007 New packaging and holography plant set up in JAMMU 2010 2013 Manufacturing plant for packaging films commissioned in EGYPT Manufacturing plant for packaging films commenced operations in KENTUCKY 2012 2017 Manufacturing plant for packaging films operationalized in POLAND Aseptic Liquid Packaging Material Manufacturing Plant commissioned in Sanand, GUJARAT GLOBAL PRESENCE OUR MILESTONE 1989 1996 2001 200219941985 A spark led by MR. ASHOK CHATURVEDI redefined packaging industry in India – Sachets / Unit Pouch of Mouth Fresheners, Shampoo, Candies, Tomato Ketchup etc. 1st Line of BOPET Film installed in Noida New Plant for packaging products set up in NOIDA 1st BOPP Film Line installed in Noida & 2nd Line of BOPET Film installed in Noida 2nd BOPP Film line was set up in Noida CPP packaging film line installed in Noida & 1st METALLIZER installed in Noida 3rd BOPET line installed at Noida and PET Chips Plant set up at Malanpur ITS NOT ABOUT THE JOURNEY, ITS ALL ABOUT THE MILESTONES ACHIEVED IN LAST 3 DECADES. Uflex enjoys a global reach with unhindered speed, making it truly a multinational enterprise. Headquartered in Noida (the National Capital Region of Delhi), it has developed state-of-the-art manufacturing facilities in India, the UAE, Mexico, Poland, Egypt and the USA. Uflex serves as a one-stop-shop flexible packaging solution provider cutting across varied sectors spanning the USA, Canada, South America, the UK, Europe, Russia, the CIS countries, South Africa and other African countries, the Middle East and the South Asian countries. 76
  • 5. FROM THE CEO’S DESK Ashwani Kumar Sharma President & CEO New Business Initiatives Uflex Group is constantly guided by the thought of instituting continual development and identi- fying areas of improvement that propel us towards setting new benchmarks of excellence. This winning mindset of competing with our own self is instilled by our Founder, Chairman & Managing Director, Mr. Ashok Chaturvedi. Under his aegis, we are forever on the roll to ensure that our perfor- mance today is better than what it was yesterday and that tomorrow it will be further up by several notch- es as compared to where it stands today. Our CMD’s passion, com- mitment and impeccable entrepre- neurial skills are directed towards delighting our global clientele with bespoke and fully integrated flexible packaging solutions. Innovation to create value-added differentiation is our raison d'être in our quest to offer the most contemporary, optimized and sustainable aseptic liquid packaging solutions, as we embark upon a momentous journey of bringing to you nothing less than the best! Resonating with our corporate ethos and with immense pride I unveil ‘ASEPTO’, the aseptic liquid packaging solution brand under the umbrella of New Business Initiatives from the house of Uflex. Asepto is derived from the word ‘Asep- tic’ which means sterile. The catchphrase is our product’s solemn promise to its customers - ‘Freshness Preserved’. Asepto is backed by the rich legacy and pedigree of Uflex. Presently, the Indian aseptic liquid packaging market is growing at the rate of 17–18% per annum and is expected to double in the next five years to approximately 20 billion packs per annum. Our total manufacturing capacity will stand at of 7 billion packs per annum which is further scalable in response to the market demand. The aseptic liquid packaging material manufacturing plant in Sanand, Gujarat would play a key role in propelling the growth of aseptic packaging in the years that follow both in India as well as overseas. 98
  • 6. OUR MANUFACTORY PACKAGING MATERIAL FILLING MACHINE TECHNICAL SUPPORT DESIGN SOLUTION C M KY MAKE IN INDIA MADE FOR THE WORLD 11 All attuned to Government’s “Make in India“ vision, the aseptic liquid packaging manufacturing plant is spread over 21 Acres of the total 72 Acre land parcel that Uflex has in Sanand, Gujarat. The manufacturing facility is first of its kinds with a production capacity of 7 Billion packs per annum. We are ISO 9001:2008, ISO 9001:2015, ISO 14001:2015 and ISO 18001:2007, ISO 22000:2005, BRC-IoP Issue 6, certified manufacturing facility, reinforcing our strong operational processes and commitment for continual improvement. Moving forward we will get our facility certified for SEDEX, FSC and FDA certifications. 10 ABOUT ASEPTO ‘Asepto’, as the name suggests, is derived from the word aseptic, which means sterile. With a solemn promise of ‘Freshness Preserved’, Asepto is the ‘Liquid Packaging Brand’ from the house of Uflex Limited — India’s largest fully integrated multinational flexible packaging materials and solution company. We are India’s first manufacturer of aseptic liquid packaging material with a state-of-the-art facility in the industrial hub of Sanand in Gujarat. Our offering has been designed in such a manner that users find the products convenient and can use with an ease to open it, in addition to offering them optimal shelf life for juices, non-aerated alcoholic beverages and highly perishable liquid consumables, like milk and other dairy products. Our aseptic packaging manufacturing facility is equipped with the latest top-of-the-line converting machines that are capable of manufacturing world-class aseptic packs. The facility is a first-of-its-kind with a production capacity of 7 billion packs per annum. The plant is spread over 21 acres of the sprawling 72 acre land parcel that Uflex has in Sanand. With our packaging solutions, we endeavor meeting the ever-growing demand for quality aseptic liquid packaging solution, minimizing the challenges being confronted by the dairy, beverage and alcohol industries. Our product portfolio would cater to 90% of the total domestic demand. We aim to provide sustainable packaging solutions to our global clientele, with the proposition of keeping the liquid content fresh for a longer period. The aseptic liquid packaging material is manufactured keeping the good hygiene and safe manufacturing practices at the core.
  • 7. 10 SLIM OUR PACKAGES & APPLICATIONS Asepto Brick packs are compact, energy efficient, lightweight and multi-layered. The inclusion of high quality six layered materials of different combination offers strength and stability to the pack. The pack comes in 2 formats Slim & Base with volumes 100ml base, 125ml slim, 160ml slim, 200ml slim, 250ml base, 1000ml slim, 1000ml base. BASE OUR PACKAGES & APPLICATIONS ASEPTO TM Sizes 100ml B 250ml B 1000ml B Scissor Perforation PPH PLH Sizes 125ml 160ml 200ml 1000ml Scissor Perforation PPH PLH Dairy Products Fruit Beverages Alcoholic Beverages Dairy Products Fruit Beverages Alcoholic Beverages 1312
  • 8. PPH COMING SOON COMING SOON COMING SOON COMING SOON Asepto Pillow packs are combination of the good old design and modern day aseptic technology, in order to generate a feeling of comfort and nostalgia along with a blend of new generation protection to our customers. It is available in various capacities of 70ml, 100ml, 200ml, 250ml, 500ml and 1000ml. OUR PACKAGES & APPLICATIONS ASEPTO TM OUR PACKAGES & APPLICATIONS Asepto Trio packs are designed keeping in mind the end user’s perception of overall packaging and product experience.The pack comes in various formats like 65ml, 90ml, 110ml &150ml. The packs have an easy opening mechanism further fostering a user-friendly experience. ASEPTO TM Sizes 65ml 90ml 110ml 150ml Scissor Dairy Products Fruit Beverages 1514 Sizes 70ml 100ml 200ml 250ml 500ml 1000ml Scissor Dairy Products Fruit Beverages
  • 9. WHAT’S NEW ASEPTO SPARK offers a unique holographic pack range, giving our customers endless possibilities to give an evolutionary edge to their existing packs, or altogether create a new brand proposition to their existing line of products. This range of offering enhances the aesthetic and functional elements of the carton packs significantly, giving a distinct identity with enhanced shelf impact. The real innovation that separates ASEPTO from other beverage packaging is its uniqueness to offer smarter pack versions that promise to deliver high visibility value with a strong attraction quotient. ASEPTO PREMIUM certainly gives beverage companies a great option to increase their product lines with premium brands without contemplating much about creating a sophisticated look for the packs. It is a unique offering from the ASEPTO brand that has redefined the making of carton packs into an art form. The holographic look achieved through flexo printing technology gives the option of foil stamping, embossing and holographic effects that brings a distinguishing feature to the packs like never before. 1716
  • 10. The hi-efficiency paperboard provides stiffness and strength to the packs, and is a good surface material to achieve clear design printing. The aluminium foil layer is a strong barrier for oxygen and light, and helps protect the product filled inside a carton pack from external environmental impacts. The inner layer made of polyethylene makes it possible to seal the liquid inside the carton pack. KEY COMPONENTS OF THE SIX LAYER PACKAGING PACKAGING MATERIAL Asepto packaging material offers a six-layered packaging for the beverage, dairy and alcohol industries, built on 3Ps of packaging, i.e., keeping in mind the perspectives of our customers and end-consumers of the products. 1918 The packaging solution thus engineered is highly effective and optimized with the best material application comprising paperboard, aluminium and polyethylene. All food grade raw materials are used in packaging to ensure utmost safety for storing consumable products. This multi-layered construction enables the carton to protect the contents from several factors responsible for spoilage, preserving the products’ freshness and value. The packaging thus increases the shelf life of products and reduces the dependency on cold chain storage facilities, besides enunciating easy handling ability.
  • 11. The extrusion lamination machine is fully equipped with hi-tech accessories and automation to create differentiation and a superior quality aseptic packaging material. OUR TECHNOLOGY OUR TECHNOLOGY Lamination machine is equipped with the high-tech accessories & atomization to produce new product & be competitive in market MANUFACTURER SPEED MAX. LAMINATING WIDTH ROLL LOADING ROLL UNLOADING DEFECT INSPECTION DAVIS STANDARD, GERMANY 600M/MIN 1350 MM AUTO MODE AUTO UNLOADING 100% DEFECTS INSPECTION SYSTEM This high speed printing machine has 100% defect inspection system which detects smaller defects even in its peak speed. Machine has inline facility to crease and perforate the paperboard with perfection in its peak speed. L A M I N A T I O N M A C H I N E Without consistent efforts toward technological upgrades, it is next to impossible to attain sound results matching the vision of the company and the expectations of customers. ASEPTO excels on the back of sound technology inputs that, in other words, has played a big role in differentiating not only the brand, but also the proposition it offers to customers. The state of the art manufacturing plant has competency to integrate holographic impressions in the aseptic carton packs which is never seen before. 2120 MANUFACTURER GALLUS, GERMANY CREASING TOOLS MADERN, NETHERLAND UNWINDER/REWINDER MARTIN AUTOMATIC, USA WIDTH 750-1320mm NUMBER OF PRINT UNITS 7nos. MANUFACTURER ER-WE-PA ,DAVIS STANDARD MAX WIDTH 1350mm 100% detection system for décor and inside layer both.
  • 12. With the automatic slitting machine we are able to produce maximum variants of packaging formats. P A C K A G I N G M A C H I N E Packaging Machine with the capacity to handle 120 reels/hr, with automatic palletizing facility according to production order. Its total untouched robotic procedure makes product bacteria free & moisture proof. Packaging machine can smoothly handle 16 pallets of different order & variants. Automatic pallet wrapping machine can handle 40 pallets/hr. S L I T T I N G M A C H I N E 2322 MANUFACTURER ITW, SIGNODE MANUFACTURER IMS, ITALY MAX SLITTING WIDTH 700-1350mm SLITTING REEL WIDTH 129-322mm
  • 13. CUSTOMER SUPPORT Our ultimate objective is to ensure that each time you deal with ASEPTO , you receive an outstanding customer experience We are committed to delivering service excellence at every opportunity representing value for money whilst exceeding customer expectations. For best results of seamless productivity & performance, we offer technical support to our clients in an endeavour to assist them with real time intervention to ensure operational continuity. QUALITY & SAFETY Fully Equipped Quality Lab Quality Assurance Agile R&D Team We promise to vouchsafe the packaging quality and safety to our customers. It is imperative to consider physical and chemical interactions of ingredients with existing packaging materials. The packaging must function as a barrier to microbiological, chemical and physical contaminants that degrade product quality and safety. Our expertise allows us to understand, deliver and continuously provide an improved quality packaging solutions to all our stakeholders. 2524
  • 14. While working with us, you would realize our never-say-die approach to protect your image trustworthiness and brand goodwill—for now, and for what's expected in future. Our packs not only suffice customers’ aesthetic needs, but also bestow additional opportunities of functionally driven solution. Our packs offer higher user convenience, easy opening and extended shelf life for products like juices, non-aerated alcoholic beverages and highly perishable liquid consumables, such as milk and several dairy products. Our packs are designed for shelf impact, and its impervious nature prevents spoilage, discarding the need of refrigerating the products. Our packs are available in a range from low viscosity, high viscosity easy flowing to pouring consistency. In addition, the lean body designs make them easy to carry everywhere. We have capabilities and technical experience to produce the right anti-counterfeiting solution to protect your brand from duplication. This includes several holographic patterns displaying three-dimensional images. DESIGN METHODOLOGY Packaging serves as the last mile salesperson for a brand, and a lot rests on its shoulder in terms of engaging with the customer at the point-of-sales to transcending this interaction into a successful transaction, and until the point of consumption. With a rich pedigree of pre-press capabilities, most efficient converting technology and unmatched packaging finesse at our disposal, we can evoke a ‘WOW’ characteristic for your product. Our packaging design technology includes an optimized blend of enhanced aesthetics, color schemes, shapes, functionalities and brand protection features. Our high specification paperboard and printing technologies are capable of real-time color monitoring, detecting defects and rendering seven-color output at an extremely high speed. Furthermore, these enable quick turnaround, in terms of high quantities of precisely sized sheets for undertaking specific packaging production runs and, simultaneously, optimize efficiency and minimize wastages. Our hi-specification paperboard and printing technologies do everything right from: 2726
  • 15. ENVIRONMENTAL RESPONSIBILITY EMISSIONS NO VOC MATERIALS ENERGY VFD & CENTRIFUGAL CHILLERS WASTAGE ZERO LIQUID DISCHARGE CIRCULAR ECONOMY PAPERBOARD WE USE IS 100% RECYCLABLE WATER RAIN WATER HARVESTING & DRIP IRRIGATION AND TREATED WATERS We accord very high value to environmental sustainability and ensure that all our business operations live up to the ethos of protecting and conserving the environment. RESPONSIBLE MANUFACTURING PRACTICES We are driven by the need to give back to Mother Nature; we are committed to protecting the environment, our people’s health and safety, and sustaining the ecological welfare of where we live and work. Our business operations firmly uphold our adamancy to reduce “emissions and wastage” “conserve water & energy and “promote circular economy”. It is our Social Responsibility to use fewer natural resources and create less waste. RESPONSIBLE SOURCING We exercise utmost discretion in ensuring that all the raw materials that go in for producing the final packaging solutions that we offer are sourced from vendors complying with globally acclaimed standards related to: Environment, Health & Safety; Decent Working Condtions; Labour Welfare; Human Rights; Business Integrity This in turn cascades into our manufacturing realm to ensure congruence with our overarching philosophy of upholding strategies, policies and procedures of establishing a culture of integrity, and high sense of responsibility towards our people and planet setting the stage for long-term success. We particularly lay a strong emphasis in maintaining visibility across our value chain to ensure that there are no deviations from the globally acclaimed principles of good governance. We truly understand that the final product will be as good as the raw materials that go into making it therefore we source only from reliable suppliers who share the same vision like us in terms of innovation, product integrity and business continuum. OUR FRAMEWORK TOWARDS SUSTAINABLE SOURCING PRACTICE 2928
  • 16. FILLING MACHINE Revolutionizing the concept of aseptic liquid filling, Uflex Group the only Indian OEM to manufacture aseptic liquid packaging solutions presents a ground-breaking machine ASEPTO Smart 78, which promises to give sheer power, performance and sophisticated filling solutions to the beverage industry. The one-of-its-kind machine, fully integrated with latest technologies, is highly automated and sophisticated allowing smart approach for operational efficiency. In fact, the operational cost of the machine is much less with an optimal (low) TCO (total cost of ownership). The power-packed machine is a significant step ahead over the immediate previous generation of aseptic liquid filling machines, delivering an output of 7,800 packs per hour. ASEPTO Smart 78 is designed to produce pack sizes of 100ml, 125ml, 160ml and 200ml for convenient and smart packaging needs meeting desired customer expectations. High Speed Machine - 7800 packs per hr Advanced Integration with PLC Operator Friendly HMI Highly Automated Optimum for packaging Milk/Beverages/Alcohol/Cream in portion packs 30 31
  • 17. UFLEX Aseptic Brick Pack Machine for Milk / Beverages / Alcohol / Creams in Portion Packs CAPACITY Packages per hour (depending on the Product characteristics) 7800 (-0% +1%) Package volumes, (ml) ELECTRIC POWER Type, Frequency Hz, Voltage V 3 ɸ AC, N, E , 50, 400 3-4.5 16 10 5-8 (+/-10V) Consumption during Preheating - 1, kW Consumption during Preheating - 2, kW Consumption during Tube Sealing, kW Consumption during Preheating - 3, kW Consumption during Drying, kW Consumption during Production, kW COMPRESSED AIR Supply pressure, (bar) Consumption, CFM Max particles, pm (required) Max particles, mg/m3 (required) Dew point ºC Oil content, mg/m3 COOLING WATER Supply pressure, (bar) Max. inlet temperature, ºC Consumption, I/min* pH * of the total consumption, approx 5 L can be re - circulated AIR / INERT GAS INJECTION AVAILABLE AS OPTION Based on application, approx 10% (By Volume) of the Space can be filled with Sterile Air or with Inert Gas (Nitrogen). FILL VOLUMES POSSIBLE WITH FORMAT PARTS & ADDITIONAL CHANGE OVER KIT 100 ml (Base) 125 ml (Slim) 160 ml (Slim) 200 ml (Slim) Other Volumes* possible and can be offered on Request See table 7 23 22 19 22 32 6-7 17 20 25 35.6 0.01 MACHINE SPECIFICATIONS DIMENSIONS OF PACKAGES Asepto Brick Pack Volumes Dimensions, mm cm3 (ml) 100 Base Pack 125 Slim Pack 160 Slim Pack 200 Slim Pack h t w h 69.3 86 93.5 119.3 t 32 32 38 38 w 47 47 47 47 32 33
  • 18. A FRESHER APPROACH TO A BETTER TOMORROW 3534 celebrate let’s
  • 19. FRESHNESS PRESERVED CORPORATE OFFICE MANUFACTURING PLANT - INDIA A – 108, SECTOR - IV, NOIDA - 201301 (U.P.), INDIA. PHONE NO.: +91 - 120 - 4012345,356,674 FAX NO.: +91 - 120 - 2556040 EMAIL: sales.nbi@uflexltd.com www.uflexltd.com SM-8,10, GIDC INDUSTRIAL ESTATE-II, SANAND -382110, DIST: AHMEDABAD, GUJARAT, INDIA EMAIL: enquiry@asepto.com www.asepto.com