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ARR Re-Refining System©
Base Oil & Fuel Recovery System
For Re-Refining Waste Oils
2 | AGC ARR© Base Oil & Fuel Recovery System
AGC Refining & Filtration developed an innovative process to recover base oil and
light ends from waste oils — typically used crankcase oils, used lubricants, or marine
slops.
The ARR System will preserve, in some cases enhance, the physical and chemical
properties of both mineral and synthetic base oils. The process uses no chemicals
and has no atmospheric process emissions and can be a net zero energy system.
The ARR technology is a solution to the global environmental problem of burning
waste oils.
Therecoveredbaseoilwillretainthephysicalandchemicalcharacteristicsofthevirgin
base stock, specifically the percentage of Saturates, Pariffins and Polyalphaolefins
(PAOs) count and Viscosity Index, as confirmed by ASTM tests.
The ARR is a proprietary vacuum distillation system that employs a
low temperature fracturing process.
The ARR targets precise boiling points to separate the feedstock’s
constituent parts: water, fuels, base oils and alphalt enhancer.
The ARR does not use chemicals or catalytic-, thermal- or hydro-
cracking in any form, and has no atmospheric emissions.
The system is modular and multiple lines may be added to increase
throughput and volumes.
The ARR is a fully automated,continuous system (not a batch process)
and requires no down time. A single HMI controls the entire system.
The ARR system does not require standardized feedstock or separated
waste oils.
The ARR system is a totally closed system eliminating operating odor
and accidental exposure of fluids or gasses to the work environment.
AGC ARR© Base Oil & Fuel Recovery System | 3
Figure 1 Full-scale The layout of ARR System Components: Components shown: ARR
distillation skids, trunnion vessels
4 | AGC ARR© Base Oil & Fuel Recovery System
BasicDescriptionofAGCRe-refiningSystem(ARR)torecover
base oil and fuels from waste oils
TheARRusesaseriesofsimple,highlyeffectivesystemswhichemploytheprincipals
of heat, vacuum distillation, refrigeration condensing to purify oils of particulate
contaminants, water, air, gases, solvents, acidity, and other light hydrocarbons or
volatile impurities, and pressurized cartridge filtration for removal of odor and color.
Each distillation skid unit is designed for a flow rate of not less than 1,500 liters per
hour. Achievable operating vacuum shall be 1-25 mm Hg or less to provide efficient
dehydration and degasification at 80° - 110° C.
OIL INPUT
The oil is pumped into the Oil Conditioner through one of three (3) ball valves
(XEV5720A, B, or C) by a motor driven pump supplied by the customer.
PRIMARY FILTRATION
Under pressure, the waste oil fills the filter vessel until all air is evacuated and it is
forced through the disposable filter cartridges. Pressure indicators are mounted on
the filter.
DUAL-FIRED FURNACE
A dual fired furnace process heating system is used so fuels from the re-refining
process, diesel, or propane or natural gas to operate the plant. Generally a portion
of the light ends (fuels) produced by the ARR are sufficient to provide adequate
fuel needed.
VACUUM DISTILLATION
The oil, still under pressure from the customer’s pump, flows to the vacuum vessel.
A level transmitter controls the oil level in the bottom of the vessel. From time
to time throughout the normal operation of the system, the oil level in the vessel
fluctuates. The oil flows into the top of the vacuum vessel through a disperser ring.
It then flows by gravity over a proprietary vacuum vessel allowing the contaminants
to be drawn off as vapors or gases by the vacuum pump. This process is continuous
through a series of dedicated distillation skid units for each distillation, to produce
each desired product.
AGC ARR© Base Oil & Fuel Recovery System | 4
AGC ARR© Base Oil & Fuel Recovery System | 5
There are generally nine sections to the ARR Re-refining System:
1.	 AGC ARR Skids – involves heat exchangers, vacuum vessels and condensing
vessels to remove water, light ends and fuel oils, and base oils. The number
of skids is based on the process volume and number of desired virgin quality
products.
2.	 AGC Trunnion Bulk System – removes color, acidity, and sulfur.
3.	 AGC Filtration Skids – removes additional color and sulfur as well as fine
particulates.
4.	 Thermal Heating System – heats high temperature heating oil for efficient
system heat need without indirect coking or a necessity to use a specific fuel
source.
5.	 Glycol Chilling System – will return all distillate to a temperature required to
return it to a liquid state.
6.	 Vacuum Exhaust Scrubbing Unit – is for cleaning the vacuum pump exhausts,
which contains high levels of hydrogen sulfide and 100 percent of dissolved and
entrained gasses.
7.	 Wastewater Treatment System – takes water removed from the dewatering
phase, combines it with neutralized liquid from the exhaust scrubbing phase to
produce irrigation, marine, or discharge standards.
8.	 Human Machine Interface (HMI) – is designed to operate, manage, and
troubleshoot the AGC Re-Refining Plant with minimal man power, maximum
automation, and extensive safety controls.
9.	 Blending System (optional) – with the addition of additives, this system will
produce customer-specific oil products from the recovered base oil through a
blending and additive system.
OIL OUTPUT
Oil is drawn from the vacuum vessel by a motor driven gear recirculation pump with
a pressure relief valve. A constant flooded suction enables the pump to pull a full
vacuum at the rated flow of the system.
VACUUM PUMP
The unit is equipped with a high-quality vacuum pump. This unit consists of a liquid
ring sealed vacuum pump.
6 | AGC ARR© Base Oil & Fuel Recovery System
01Plant Overview
Plant Overview
AGC ARR© Base Oil & Fuel Recovery System | 7
The ARR system is designed for minimally attended, automatic operation except
for the normal attention required during start-up, shut-down, and maintenance.
All vessels are constructed according to the ASME Boiler & Pressure Vessel Code
Section VIII Division I and will be UNSTAMPED unless “U” stamp option required.
The ARR consists of nine sections to complete a continuous refining system as
shown in this piping and instrumentation diagram (P&ID):
2"2"
M1001
P1001
M2002
P2002
TT2001
THA
L
H
VV
2001
M2003
P2003
TT2001
THA
L
H
VV
2002
M2004
P2004
TT
THA
L
H
VV
2003
2"2"
VT
VT
VT
FS
FT
FTA
2"
2"
2"
ABV2001
2"2"
HX-2001
HotOilIn
HotOilOut
HX-2001
HotOilIn
HotOilOut
HX-2001
HotOilIn
HotOilOut
HotOilIn
HotOilOut
OutlettoARRX-1500-CFueloils
OutlettoARRX-1500-CLightEnds
Lubeoilheatedto
••••••••••••••••••••••••••••••••
LubeOilheatedto
••••••••••••••••••••••••••••••••
LubeOilheatedto
••••••••••••••••••••••••••••••••
1500GPHPump/Motor
••••••••••••••••••••••••••••••••••••••••••••••
lesslightendgases
Lightendgasesremoved
1500GPHPump/Motor
••••••••••••••••••••••••••••••••••••••
OillessFuelOilsgases
FuelOilgasesremoved
1500GPHPump/Motor
••••••••••••••••••••••••••••
Asphaltenes
CV2003
LT
P2005
2"
LT
TT2005
M8002
ABV8001
P8002
2"
CV8001
2"
2"
TT8001
THA
BV8012
1"
HX-2001
VM8001
VP8001
HX-2002
LS
ABV8002
1"
L
HFA
VV8001
VT8001
P8003
PT8002
CoolantInlet
CoolantOutlet
HotOil
Inlet
HotOil
Outlet
BV8003
1"
CV8003
S
BV8022
1"
2"
ABV8002
LS
CV8001
2"
Removalofentrained
andemulsifiedwater
1500GPHPump
100PSI@Ambient
Water
75PSIAirInlet
Watercooledfrom
••••••••••••••••••••••••••••••••
••••••••••••••••••••••••••••••••••••••••••••••••
fromambient
S
HX-2002
ColdOut
ColdIn
TT2005
CV2003
LT
P2005
2"
LT
TT2005
HX-2002
ColdOut
ColdIn
CV2003
LT
P2005
2"
LT
TT2005
HX-2002
ColdOut
ColdIn
VM2001
VP2001
M4001
P4001
ABV4002
FS
FSA
FS4001
FSA4001
ATB4001
ATB4004
CV9001
ATB4003 ATB4005
ATB4002 ATB4006
2
1 3 5
4 6
DPS
BV5005
1"
ABV5002
AFM5002
AFM5001
BV5001
1"
BV5002
1"
BV5004
1"
BV5003
1"
DPH
set@35PSI
2"
FTFTA
CleanOil
WasteWater
Treatment
1Kgal.
Storage
Asphaltenes
FuelOils
LightEnds
Feedstock
Water
Storage
HotOil
Skid
ChillerSkid
A1
A2
A1
A2
FS
FT
FTA
FT
FTA
FT
FTA
M2002
M2002
M2002
DESCRIPTION
PROCESSOILLINEMANUALBALLVALVE-N/OWHILESYSTEMRUNNING
HOTOILLINEMANUALBALLVALVE-N/CWHILESYSTEMRUNNING
COOLOILLINE3-WAYBALLVALVE-MANUALLYACTUATED
AIREXHAUSTLINE3-WAYBALLVALVE-ELECTRICALLYACTUATED
OILDRAINLINEELECTRONICSOLENOIDVALVE
INSTRUMENTATIONLINECHECKVALVE
VACUUMLINEY-STRAINER
DISTILLATELINE
WATERDRAINLINE
www.agcinternational.com
SYSTEMTYPE:
SERIALNUMBER:P.O.NUMBER
DATE:
SCALE:
DRAWNBY:
DWG#:
REV:
ThisdocumentandallinformationanddatathereonaresubmittedtoyouinstrictestconfidencebyAGCRefining
&Filtration,LLC,whichreservesallproprietaryrightstosaiddrawings,information,anddata.Thisinformationis
nottobeusedorreproducedforanypurposewhatsoeverwithoutthepriorexpresswrittenconsentofAGC
Refining&Filtration,LLC.of
SHEET
NTS
3045EElmStreet
Springfield,MO65802
PH:(417)865-2844
JOBNO:
SheetDescription:
CHECKEDBY:
DrawingPackage:
Customer:
Process&InstrumentationDiagram
1234
s
8 | AGC ARR© Base Oil & Fuel Recovery System
1.1	 AGC Re-Refining System Components
Carbon steel ARR System:
	 This modular system is designed to use vacuum distillation to remove water
down to less than 10 wppm. It will separate fuels to a specific qualification which
could include solvent kerosene, various light ends including diesel, burning oils
from MGO to HFO and various cuts of base oil from group I to III.
	 This system is a skid-mounted with interconnecting plumbing. It is designed
with a compact staged design to maximize heat retention and reduce energy
consumption, yet allowing modular expansion for volume or finished product
requirements without needing a new plant.
	 Each skid will contain the following:
	 One Vacuum Vessel to create the necessary surface area to allow distillation
	 One Heat Exchanger to heat the incoming feedstock
	 One Distillate cooling system to condense the vapor stream back into a
liquid
	 One Condensation Vessel with pump and motors to move the water and
light ends/fuel oils to tank storage (and lubrication oil to the clay filtration
system)
	 Two Pumps and Motors – One inlet and One outlet
	 One Vacuum pump for vacuum distillation of water, fuel oils, and base oils.
*Latin American Installation in Process
AGC ARR© Base Oil & Fuel Recovery System | 9
02Plant
Components
Plant Components
10 | AGC ARR© Base Oil & Fuel Recovery System
2.1	 AGC Re-Refining System
The vessels use vacuum
distillation for separating
multi-component oils into
individual compounds.
Masstransferoccursduetoa
difference in concentration,
in which the random
motion of molecules causes
a net transfer of mass from
high to low concentration.
Mass-transfer occurs at the
interface between vapor
and the liquid film that
covers the packing surface.
The mass-transfer is
significantly affected by the
specific area of the packing.
The vessels use proprietary components and configurations to facilitate mass-
transfer maximizing the operating range of the vessel to achieve the best
performance, minimizing the pressure drop for each stage of separation, and
maximizing the number of stages included in the height of the packing. As the fluid
flows from the distributor ring onto the integral components of the vacuum vessels
there is maximum surface area, allowing for maximum mass-transfer.
2.1.1	 Vacuum Vessel –
Vacuum vessels are made of carbon steel and in accordance with ASME Standards.
The vacuum vessel is where the contaminants are vaporized by high temperature
and high vacuum, using the commonly applied physical engineering process of
Vacuum Distillation.
Figure 2 *Note: insulated and stainless steel jacketed
vacuum vessel is missing for shipping purposes.
AGC ARR© Base Oil & Fuel Recovery System | 11
Figure 3 100% of AGC’s steel fabrication and
welding is done in Springfield, MO.
The vacuum lowers the boiling
point of the fluids and promotes
vaporization at lower temperatures
than without a vacuum. Making it
safer to manipulate and process.
The vacuum vessel internals consist
of a proprietary and patented
configuration of components that
promotes efficient mass-transfer
that vaporizes the liquids. Four level
switches control the level of the
clean fluid in the bottom part of the
Vacuum Vessel.
2.1.3	 Plumbing –
All interconnecting plumbing within the skid is pre-welded.
The plumbing is made from carbon steel, two inch schedule
40 pipe. Flanges and automated ball valves are located
at each major component to facilitate disassembling
connections. All plumbing is modular, computer controlled,
andflanged. Theflangesarenumberedforeaseinassembly.
2.1.4	 Condensate Vessel –
Condensate vessels are carbon steel, sealed vessels smaller
than the vacuum vessels. This is where the distillate vapors
get stored and condensed.
Figure 4 Note the
automatic ball valve.
12 | AGC ARR© Base Oil & Fuel Recovery System
2.1.5	 Pumps –
The inlet and outlet pumps are
high-speed, high temperature,
heavy-duty pumps. These
pumps can be directly
connected to a 50 Hz or 60
Hz motor. These pumps
are furnished with a single
mechanical seal. The seal is a
simple self-adjusting, non-leak
method of shaft sealing. These
pumps are built for continuous
or intermittent duty for filtering,
circulating, or transferring.
The pumps are equipped with inner casing ball bearing installed outside of the
mechanical seal and a radial thrust ball bearing permitting heavy-duty service. A
pressure lubrication system automatically lubricates the idler bushing. This system
provides a constant film of liquid between the idler bushing and idler pin at a
pressure equal to the pump discharge pressure regardless of pump rotation.
O-Ring gaskets are used between casing and head plate and between casing and
relief valve. Gaskets provide a positive seal eliminating a chance for leakage at
these points.
These pumps are positive displacement type which are ideal for variable motor
speed applications.
The pumps are controlled by a PLC and each has an Variable Frequency Motor
Drive, which is used to adjust the motor speed to oils of various viscosities, and to
balance the entire plant.
2.1.6	 Vacuum Pumps –
Th ARR system uses liquid ring pumps for the Vacuum Distillation Systems. The
vacuum mechanism is a multi-blade impeller on a shaft is positioned eccentrically
in a cylindrical housing that is partially filled with sealing liquid. The blades enter
the liquid ring at decreases and increases depths as the impeller rotates, creating a
AGC ARR© Base Oil & Fuel Recovery System | 13
vacuum. The mechanism is rugged and can withstand severe duty. It compresses
the gas and expels it through the exhaust valve and passes gas contaminates to the
exhaust scrubbing system. Liquid ring pumps are reliable and have a proven long
lifetime.
2.1.7	 Controls –
The Programmable Logic Control (PLC) is located on each skid. This allows for
efficiency and easy access. It controls the heaters and pumps. Variable frequency
drives are also located on each skid to provide immediate adjustment of skid motors
and components. Each skid is connected by a single Ethernet cable to the main
control HMI. Each skid is connected by a single Ethernet cable to the main control
HMI.
Figure 5 Programmable
Logic Control
Figure 6 Main Control HMI
14 | AGC ARR© Base Oil & Fuel Recovery System
2.2	 AGC Trunnion Bulk System
These vessels hold 1500 pounds of clay filtration media. Configuration comes in
pairs of 2 to 12.
2.2.1	 Vessels –
AGC Trunnion Bulk System
vessels are carbon steel and
designed for efficiency and ease
of operation. These vessels are
constructed to ASME Standards
The covers are held in place by
swing bolts and nuts, designed
so that complete removal of the
nuts is unnecessary for removal
of the cover.
2.2.2	 Clay Media –
The media uses inherent properties to
adsorb acids and remove color from oils.
This media has a unique ability to capture
molecules of surfactants. Each particle
consists of a lattice work of microscopic
passages. The large surface area allows
the particles to capture surfactant
molecules.
Figure 7 Trunnion Bulk System
Figure 8 Vessels coded to ASME Standards
AGC ARR© Base Oil & Fuel Recovery System | 15
2.2.3	 Removing Media –
When the media is spent, the vessel can be tilted on its side to allow easy clean-out.
The lifting and tilting gantries allow for single operator, efficient clean-out.
2.3	 AGC Filtration Skid
AGC Filtration Skids are designed in an array of types
and sizes to meet the specific needs of your situation.
The AFM comes in duplex or simplex models and used a
variety of filter elements. The main elements are stacked
disks and media elements.
Duplexallowsforcontinualoperationwhilecontaminated
filters are being replaced. Different pressure switches
recognize consumed vessel filters and automatically
shift flow to the unused duplex vessel.
Figure 9 Trunnion vessels tilt for easy clean out.
Figure 10 AGC Filtration Skid
16 | AGC ARR© Base Oil & Fuel Recovery System
2.3.1	 Vessels –
The vessels are built to ASME standards.
The vessel covers are held in place by swing
bolts and nuts, designed so that complete
removal of the nuts is unnecessary for removal
of the covers.
Each vessel contains a number of standpipes
thatcorrelatestothenumberoffilterelements
per customer needs. These standpipes are
on a false bottom. The standpipes are the
perfect diameter for AGC filter elements. The
filter elements fit and slide down the standpipes
with a spring cap on top to hold them down.
Bypass filter vessels are designed to provide relatively slow, but very fine filtration
by passing all or a portion of the fluid in a system through solidly packed, depth-
type elements (media elements)
Full flow filter Vessels are designed to purify all the liquid in a system by passing it
through full flow, surface-type elements such as solids filters.
A final polishing skids removes any remaining filtration media that may have passed
through the filtration process.
2.4	 Thermal Heating System
This thermal oil heater is designed with double helical coils for liquid flow
configurations. The standard configuration is series flow with the oil entering the
first coil, passing to the end and coming back through the second coil.
Figure 11 Final polishing skids
Figure 12 Thermal Heating System
AGC ARR© Base Oil & Fuel Recovery System | 17
2.4.1	 Heater –
The heater consists of two coils inside a shell heated by a burner with the associated
controls.
The heater fuel source is everything from pure diesel to light ends to propane or
natural gas to minimize energy costs and eliminate process byproducts.
2.4.2	 Coils –
The dual coil is the heat transfer section and is fabricated to the design requirements
of ASME section I. The coil welds can be tested by x-ray. The coil is hydrostatically
tested at a minimum of one-half times its design pressure. The coil is sized to
produce low film temperatures at acceptable pressure drops. The standard heater
coil usually has a maximum radiant heat flux rate of approximately 10,000 BTU/hr/
ft.
2.4.3	 Shell –
The shell is a single cylinder of welded construction. The standard shell is externally
insulated with three inches or more of 900°F rock wool blanket insulation which
produces an average skin temperature of 140°F when fired at 550°F outlet
temperature (or less), an ambient temperature of 70°F and an air velocity of 1.5 feet
per second.
2.4.4	 End Plates –
The heater end plates are fabricated and internally insulated with six inches of
ceramic fiber blanket insulation. The front end plate generally has a refractory
combustion block of 3000°F to 3300°F material. The rear end plate has a viewing
port. Seal plates are bolted around the coils entrance and exit from the shell. The
removable end covers are sealed and bolted to the shell. The coil nozzles are sealed
to the end plates. This allows for coil removal if ever required.
18 | AGC ARR© Base Oil & Fuel Recovery System
2.4.5	 Burner –
The forced draft burner on double helical coil units and the atmospheric burner for
straight tube units are selected to provide the required input for the fuel(s) to be
used.
2.4.6	 Expansion Tank –
This allows for the expansion of the liquid from a cold state to operating temperature.
It should be used in conjunction with an inert gas blanket or a cold seal tank. The
minimum level in the expansion should be at least 6 inches (150mm) above the
highest point in the circulation system.
2.5	 Glycol Chilling System
The microprocessor controlled, air-cooled liquid chiller for outdoor installation,
utilizes scroll compressors, had low sound fans and option hydronic pump system.
2.5.1	 Materials or Construction –
Base rail is industrial-quality, 7ga, zinc-dipped,
galvanized frame
Cabinet shall be galvanized steel casing with a baked
enamel powder or pre-painted finish.
2.5.2	 Fans –
Condenser fans shall be direct-driven (VFD) controlled, 9-blade airfoil cross-section,
reinforced polymer construction, shrouded-axial type, and shall be statically and
dynamically balanced with inherent corrosion resistance.
Air shall be discharged vertically upward.
Fans shall be protected by coated steel wire safety guards.
AGC ARR© Base Oil & Fuel Recovery System | 19
2.5.3	 Compressor/Assembly –
Fully hermetic scroll type compressor
Direct drive, 2500 rpm, protected by motor temperature sensors, suction gas cooled
motor.
External vibration isolation rubber-in-shear.
Each compressor shall be equipped with crankcase heaters to minimize oil dilution.
2.5.4	 Cooler –
Shell-and-tube type, direct expansion.
Tubes shall be internally enhanced seamless-copper type rolled into tube sheets.
Equipped with Victaulic-type water connections
Shell will be insulated. PVC foam with a maximum K factor of 0.28.
Design will incorporate a minimum of 2 independent direct-expansion refrigerant
circuits.
Cooler shall be tested and stamped in accordance with ASME code.
2.5.5	 Condenser –
Coils shall be air-cooled. Novation heat exchanger technology with microchannel
coils and shall have a series of flat tubes containing a series of multiple, parallel flow
microchannels layered between the refrigerant manifolds. Coils shall consist of a
two-pass arrangement. Coil construction will consists of aluminum alloy.
Tubes will be cleaned, dehydrated, and sealed.
Assembled condenser coils are pressure tested at 656 psig.
20 | AGC ARR© Base Oil & Fuel Recovery System
2.5.6	 Refrigeration Components –
Refrigerant circuit components shall include replaceable-core filter drier, moisture
indicating sight glass, electronic expansion device, discharge service valve and
liquid line service valves, and complete operating charge of both refrigerant and
compressor oil.
2.6	 Vacuum Exhaust Scrubbing Unit
This unit takes the exhaust from the vacuum and through a vertical
packed tower scrubber configuration and diverts the exhaust to a
neutral liquid instead of the atmosphere.
This unit removes hydrogen sulfide and all entrained and emulsified
hazardous gases to the waste water treatment plant, which reduces the
toxic atmospheric emissions into usable or discharge water.
2.6.1	 Vertical Pump –
This pump features a cantilevered, sleeved stainless steel shaft which eliminates
bearing or bushing resulting in a chemical duty pump which can run dry indefinitely,
providing years of trouble free service. The compound impeller prevents liquid
from rising in the column, even at maximum TDH, while the semi-enclosed bottom
impeller provides efficient flow performance at low horsepower.
2.6.2	 Polypropylene Packing –
Similar to the vacuum vessels, this scrubbing unit uses random-style packing for
the same reason. It allows for increased surface area, thus giving the most efficient
outcome.
The scrubbing unit uses plastic packing rings that are spherical in shape. This round
shape offers reliable and predictable loading of your tower which means reliable
and predictable performance. In addition to the superior geometric shape, an
Figure 13 Vacuum Exhaust Scrubbing Unit
AGC ARR© Base Oil & Fuel Recovery System | 21
active surface area is vital to mass transfer. These rings have a distinct advantage
in providing excellent wetting qualities and maintaining liquid distribution through
the packed bed. They offer optimum surface area to open area ratio which yields
excellent mass transfer efficiency and reduced operating costs.
2.6.3	 Liquid Level Float Switch –
The level float switch is designed to monitor up to six levels on a single device. With
only one single entry, the switch can track changing levels within a large tank, as well
as monitor liquid interfaces of dissimilar liquids for oil/water separation, chemical
emulsions and condensation levels.
2.6.4	 Universal Dual Analyzer –
This analyzer is a new, economical, dual input analyzer. It accepts single or dual
inputs, contacting conductivity and dissolved oxygen sensors. It monitors and
controls analytical process variables.
2.7	 Waste Water Treatment
Waste Water Treatment System is for cleaning the waste water stream, as well as
the inert liquid from the air-scrubbing unit, to irrigation quality discharge.
2.7.1	 Pneumatic System –
Compressors: are loaded with features designed
for day-in, and day-out performance. The
compressor’s unique automotive-type domed
piston design allows the use of large diameter, low
lift valves, while minimizing clearance volume for
maximum air delivery. The compressor features
slow speed operation, rugged cast iron crankcase
22 | AGC ARR© Base Oil & Fuel Recovery System
construction, corrosion resistant steel valves and tapered roller-type main bearings,
all contributing to long life.
Air treatment dryer: has four levels of intelligence controller packages to allow
customization. Specific heat exchangers ensure you get the right combination of
value and efficiency in every size, securing your investment. Combination separator/
filter incorporates 99% efficient 3 micron elements. This ensure consistent water
removal.
2.7.2	 Airlift Control –
The air pressure regulator: has a balanced valve design. It has a spring-loaded
diaphragm and 4 adjusting pressure ranges.
The oil coalescing air filter: is high-efficiency water removal, oil aerosols, and solid
particulate contaminants down to .01 ppm/wt with minimum pressure drop. It is
light weight and high flow capacity.
The pressure gauges: on this system are equipped with socket restrictor and
glycerine filled case. Off-set case liquid filling port, LBM process connection and
crimped tamper-proof bezel ring.
2.8	 Human Machine Interface
The Programmable Logic Control (PLC) is located on each skid. This allows for
efficiency and easy access. It controls the heaters and pumps. Variable frequency
drives are also located on each skid to provide immediate adjustment of skid motors
and components. Each skid is connected by a single Ethernet cable to the main
control HMI.
AGC ARR© Base Oil & Fuel Recovery System | 23
Figure 5 Programmable Logic
Control
	 Figure 13 Main Control HMI
2.8.1	 Blending Tank –
Fully automated blending tank that follows a prescribed formula for each product.
Additives are mixed according to precise weight in order to achieve required
properties. This function allows the customer to produce high value petroleum
products, such as transformer oil, when crude/base oil is at a low.
2.8.2	 Hydrofoil Agitator –
Allows for mixing liquids together, promoting reactions within chemical substances
and increases heat transfer for cooling and heating. These agitators improve pump
flow, have low energy consumption and low magnitude and turbulence.
24 | AGC ARR© Base Oil & Fuel Recovery System
2.8.3	 Agitator VFD and Controls –
Variable frequency drives and controls aid in maintaining and adjusting input/
output speeds.
Figure 14 blending system component
AGC ARR© Base Oil & Fuel Recovery System | 25

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AGC's Base Oil Recovery System Technical Sheet

  • 1. ARR Re-Refining System© Base Oil & Fuel Recovery System For Re-Refining Waste Oils
  • 2. 2 | AGC ARR© Base Oil & Fuel Recovery System AGC Refining & Filtration developed an innovative process to recover base oil and light ends from waste oils — typically used crankcase oils, used lubricants, or marine slops. The ARR System will preserve, in some cases enhance, the physical and chemical properties of both mineral and synthetic base oils. The process uses no chemicals and has no atmospheric process emissions and can be a net zero energy system. The ARR technology is a solution to the global environmental problem of burning waste oils. Therecoveredbaseoilwillretainthephysicalandchemicalcharacteristicsofthevirgin base stock, specifically the percentage of Saturates, Pariffins and Polyalphaolefins (PAOs) count and Viscosity Index, as confirmed by ASTM tests. The ARR is a proprietary vacuum distillation system that employs a low temperature fracturing process. The ARR targets precise boiling points to separate the feedstock’s constituent parts: water, fuels, base oils and alphalt enhancer. The ARR does not use chemicals or catalytic-, thermal- or hydro- cracking in any form, and has no atmospheric emissions. The system is modular and multiple lines may be added to increase throughput and volumes. The ARR is a fully automated,continuous system (not a batch process) and requires no down time. A single HMI controls the entire system. The ARR system does not require standardized feedstock or separated waste oils. The ARR system is a totally closed system eliminating operating odor and accidental exposure of fluids or gasses to the work environment.
  • 3. AGC ARR© Base Oil & Fuel Recovery System | 3 Figure 1 Full-scale The layout of ARR System Components: Components shown: ARR distillation skids, trunnion vessels
  • 4. 4 | AGC ARR© Base Oil & Fuel Recovery System BasicDescriptionofAGCRe-refiningSystem(ARR)torecover base oil and fuels from waste oils TheARRusesaseriesofsimple,highlyeffectivesystemswhichemploytheprincipals of heat, vacuum distillation, refrigeration condensing to purify oils of particulate contaminants, water, air, gases, solvents, acidity, and other light hydrocarbons or volatile impurities, and pressurized cartridge filtration for removal of odor and color. Each distillation skid unit is designed for a flow rate of not less than 1,500 liters per hour. Achievable operating vacuum shall be 1-25 mm Hg or less to provide efficient dehydration and degasification at 80° - 110° C. OIL INPUT The oil is pumped into the Oil Conditioner through one of three (3) ball valves (XEV5720A, B, or C) by a motor driven pump supplied by the customer. PRIMARY FILTRATION Under pressure, the waste oil fills the filter vessel until all air is evacuated and it is forced through the disposable filter cartridges. Pressure indicators are mounted on the filter. DUAL-FIRED FURNACE A dual fired furnace process heating system is used so fuels from the re-refining process, diesel, or propane or natural gas to operate the plant. Generally a portion of the light ends (fuels) produced by the ARR are sufficient to provide adequate fuel needed. VACUUM DISTILLATION The oil, still under pressure from the customer’s pump, flows to the vacuum vessel. A level transmitter controls the oil level in the bottom of the vessel. From time to time throughout the normal operation of the system, the oil level in the vessel fluctuates. The oil flows into the top of the vacuum vessel through a disperser ring. It then flows by gravity over a proprietary vacuum vessel allowing the contaminants to be drawn off as vapors or gases by the vacuum pump. This process is continuous through a series of dedicated distillation skid units for each distillation, to produce each desired product. AGC ARR© Base Oil & Fuel Recovery System | 4
  • 5. AGC ARR© Base Oil & Fuel Recovery System | 5 There are generally nine sections to the ARR Re-refining System: 1. AGC ARR Skids – involves heat exchangers, vacuum vessels and condensing vessels to remove water, light ends and fuel oils, and base oils. The number of skids is based on the process volume and number of desired virgin quality products. 2. AGC Trunnion Bulk System – removes color, acidity, and sulfur. 3. AGC Filtration Skids – removes additional color and sulfur as well as fine particulates. 4. Thermal Heating System – heats high temperature heating oil for efficient system heat need without indirect coking or a necessity to use a specific fuel source. 5. Glycol Chilling System – will return all distillate to a temperature required to return it to a liquid state. 6. Vacuum Exhaust Scrubbing Unit – is for cleaning the vacuum pump exhausts, which contains high levels of hydrogen sulfide and 100 percent of dissolved and entrained gasses. 7. Wastewater Treatment System – takes water removed from the dewatering phase, combines it with neutralized liquid from the exhaust scrubbing phase to produce irrigation, marine, or discharge standards. 8. Human Machine Interface (HMI) – is designed to operate, manage, and troubleshoot the AGC Re-Refining Plant with minimal man power, maximum automation, and extensive safety controls. 9. Blending System (optional) – with the addition of additives, this system will produce customer-specific oil products from the recovered base oil through a blending and additive system. OIL OUTPUT Oil is drawn from the vacuum vessel by a motor driven gear recirculation pump with a pressure relief valve. A constant flooded suction enables the pump to pull a full vacuum at the rated flow of the system. VACUUM PUMP The unit is equipped with a high-quality vacuum pump. This unit consists of a liquid ring sealed vacuum pump.
  • 6. 6 | AGC ARR© Base Oil & Fuel Recovery System 01Plant Overview Plant Overview
  • 7. AGC ARR© Base Oil & Fuel Recovery System | 7 The ARR system is designed for minimally attended, automatic operation except for the normal attention required during start-up, shut-down, and maintenance. All vessels are constructed according to the ASME Boiler & Pressure Vessel Code Section VIII Division I and will be UNSTAMPED unless “U” stamp option required. The ARR consists of nine sections to complete a continuous refining system as shown in this piping and instrumentation diagram (P&ID): 2"2" M1001 P1001 M2002 P2002 TT2001 THA L H VV 2001 M2003 P2003 TT2001 THA L H VV 2002 M2004 P2004 TT THA L H VV 2003 2"2" VT VT VT FS FT FTA 2" 2" 2" ABV2001 2"2" HX-2001 HotOilIn HotOilOut HX-2001 HotOilIn HotOilOut HX-2001 HotOilIn HotOilOut HotOilIn HotOilOut OutlettoARRX-1500-CFueloils OutlettoARRX-1500-CLightEnds Lubeoilheatedto •••••••••••••••••••••••••••••••• LubeOilheatedto •••••••••••••••••••••••••••••••• LubeOilheatedto •••••••••••••••••••••••••••••••• 1500GPHPump/Motor •••••••••••••••••••••••••••••••••••••••••••••• lesslightendgases Lightendgasesremoved 1500GPHPump/Motor •••••••••••••••••••••••••••••••••••••• OillessFuelOilsgases FuelOilgasesremoved 1500GPHPump/Motor •••••••••••••••••••••••••••• Asphaltenes CV2003 LT P2005 2" LT TT2005 M8002 ABV8001 P8002 2" CV8001 2" 2" TT8001 THA BV8012 1" HX-2001 VM8001 VP8001 HX-2002 LS ABV8002 1" L HFA VV8001 VT8001 P8003 PT8002 CoolantInlet CoolantOutlet HotOil Inlet HotOil Outlet BV8003 1" CV8003 S BV8022 1" 2" ABV8002 LS CV8001 2" Removalofentrained andemulsifiedwater 1500GPHPump 100PSI@Ambient Water 75PSIAirInlet Watercooledfrom •••••••••••••••••••••••••••••••• •••••••••••••••••••••••••••••••••••••••••••••••• fromambient S HX-2002 ColdOut ColdIn TT2005 CV2003 LT P2005 2" LT TT2005 HX-2002 ColdOut ColdIn CV2003 LT P2005 2" LT TT2005 HX-2002 ColdOut ColdIn VM2001 VP2001 M4001 P4001 ABV4002 FS FSA FS4001 FSA4001 ATB4001 ATB4004 CV9001 ATB4003 ATB4005 ATB4002 ATB4006 2 1 3 5 4 6 DPS BV5005 1" ABV5002 AFM5002 AFM5001 BV5001 1" BV5002 1" BV5004 1" BV5003 1" DPH set@35PSI 2" FTFTA CleanOil WasteWater Treatment 1Kgal. Storage Asphaltenes FuelOils LightEnds Feedstock Water Storage HotOil Skid ChillerSkid A1 A2 A1 A2 FS FT FTA FT FTA FT FTA M2002 M2002 M2002 DESCRIPTION PROCESSOILLINEMANUALBALLVALVE-N/OWHILESYSTEMRUNNING HOTOILLINEMANUALBALLVALVE-N/CWHILESYSTEMRUNNING COOLOILLINE3-WAYBALLVALVE-MANUALLYACTUATED AIREXHAUSTLINE3-WAYBALLVALVE-ELECTRICALLYACTUATED OILDRAINLINEELECTRONICSOLENOIDVALVE INSTRUMENTATIONLINECHECKVALVE VACUUMLINEY-STRAINER DISTILLATELINE WATERDRAINLINE www.agcinternational.com SYSTEMTYPE: SERIALNUMBER:P.O.NUMBER DATE: SCALE: DRAWNBY: DWG#: REV: ThisdocumentandallinformationanddatathereonaresubmittedtoyouinstrictestconfidencebyAGCRefining &Filtration,LLC,whichreservesallproprietaryrightstosaiddrawings,information,anddata.Thisinformationis nottobeusedorreproducedforanypurposewhatsoeverwithoutthepriorexpresswrittenconsentofAGC Refining&Filtration,LLC.of SHEET NTS 3045EElmStreet Springfield,MO65802 PH:(417)865-2844 JOBNO: SheetDescription: CHECKEDBY: DrawingPackage: Customer: Process&InstrumentationDiagram 1234 s
  • 8. 8 | AGC ARR© Base Oil & Fuel Recovery System 1.1 AGC Re-Refining System Components Carbon steel ARR System:  This modular system is designed to use vacuum distillation to remove water down to less than 10 wppm. It will separate fuels to a specific qualification which could include solvent kerosene, various light ends including diesel, burning oils from MGO to HFO and various cuts of base oil from group I to III.  This system is a skid-mounted with interconnecting plumbing. It is designed with a compact staged design to maximize heat retention and reduce energy consumption, yet allowing modular expansion for volume or finished product requirements without needing a new plant.  Each skid will contain the following:  One Vacuum Vessel to create the necessary surface area to allow distillation  One Heat Exchanger to heat the incoming feedstock  One Distillate cooling system to condense the vapor stream back into a liquid  One Condensation Vessel with pump and motors to move the water and light ends/fuel oils to tank storage (and lubrication oil to the clay filtration system)  Two Pumps and Motors – One inlet and One outlet  One Vacuum pump for vacuum distillation of water, fuel oils, and base oils. *Latin American Installation in Process
  • 9. AGC ARR© Base Oil & Fuel Recovery System | 9 02Plant Components Plant Components
  • 10. 10 | AGC ARR© Base Oil & Fuel Recovery System 2.1 AGC Re-Refining System The vessels use vacuum distillation for separating multi-component oils into individual compounds. Masstransferoccursduetoa difference in concentration, in which the random motion of molecules causes a net transfer of mass from high to low concentration. Mass-transfer occurs at the interface between vapor and the liquid film that covers the packing surface. The mass-transfer is significantly affected by the specific area of the packing. The vessels use proprietary components and configurations to facilitate mass- transfer maximizing the operating range of the vessel to achieve the best performance, minimizing the pressure drop for each stage of separation, and maximizing the number of stages included in the height of the packing. As the fluid flows from the distributor ring onto the integral components of the vacuum vessels there is maximum surface area, allowing for maximum mass-transfer. 2.1.1 Vacuum Vessel – Vacuum vessels are made of carbon steel and in accordance with ASME Standards. The vacuum vessel is where the contaminants are vaporized by high temperature and high vacuum, using the commonly applied physical engineering process of Vacuum Distillation. Figure 2 *Note: insulated and stainless steel jacketed vacuum vessel is missing for shipping purposes.
  • 11. AGC ARR© Base Oil & Fuel Recovery System | 11 Figure 3 100% of AGC’s steel fabrication and welding is done in Springfield, MO. The vacuum lowers the boiling point of the fluids and promotes vaporization at lower temperatures than without a vacuum. Making it safer to manipulate and process. The vacuum vessel internals consist of a proprietary and patented configuration of components that promotes efficient mass-transfer that vaporizes the liquids. Four level switches control the level of the clean fluid in the bottom part of the Vacuum Vessel. 2.1.3 Plumbing – All interconnecting plumbing within the skid is pre-welded. The plumbing is made from carbon steel, two inch schedule 40 pipe. Flanges and automated ball valves are located at each major component to facilitate disassembling connections. All plumbing is modular, computer controlled, andflanged. Theflangesarenumberedforeaseinassembly. 2.1.4 Condensate Vessel – Condensate vessels are carbon steel, sealed vessels smaller than the vacuum vessels. This is where the distillate vapors get stored and condensed. Figure 4 Note the automatic ball valve.
  • 12. 12 | AGC ARR© Base Oil & Fuel Recovery System 2.1.5 Pumps – The inlet and outlet pumps are high-speed, high temperature, heavy-duty pumps. These pumps can be directly connected to a 50 Hz or 60 Hz motor. These pumps are furnished with a single mechanical seal. The seal is a simple self-adjusting, non-leak method of shaft sealing. These pumps are built for continuous or intermittent duty for filtering, circulating, or transferring. The pumps are equipped with inner casing ball bearing installed outside of the mechanical seal and a radial thrust ball bearing permitting heavy-duty service. A pressure lubrication system automatically lubricates the idler bushing. This system provides a constant film of liquid between the idler bushing and idler pin at a pressure equal to the pump discharge pressure regardless of pump rotation. O-Ring gaskets are used between casing and head plate and between casing and relief valve. Gaskets provide a positive seal eliminating a chance for leakage at these points. These pumps are positive displacement type which are ideal for variable motor speed applications. The pumps are controlled by a PLC and each has an Variable Frequency Motor Drive, which is used to adjust the motor speed to oils of various viscosities, and to balance the entire plant. 2.1.6 Vacuum Pumps – Th ARR system uses liquid ring pumps for the Vacuum Distillation Systems. The vacuum mechanism is a multi-blade impeller on a shaft is positioned eccentrically in a cylindrical housing that is partially filled with sealing liquid. The blades enter the liquid ring at decreases and increases depths as the impeller rotates, creating a
  • 13. AGC ARR© Base Oil & Fuel Recovery System | 13 vacuum. The mechanism is rugged and can withstand severe duty. It compresses the gas and expels it through the exhaust valve and passes gas contaminates to the exhaust scrubbing system. Liquid ring pumps are reliable and have a proven long lifetime. 2.1.7 Controls – The Programmable Logic Control (PLC) is located on each skid. This allows for efficiency and easy access. It controls the heaters and pumps. Variable frequency drives are also located on each skid to provide immediate adjustment of skid motors and components. Each skid is connected by a single Ethernet cable to the main control HMI. Each skid is connected by a single Ethernet cable to the main control HMI. Figure 5 Programmable Logic Control Figure 6 Main Control HMI
  • 14. 14 | AGC ARR© Base Oil & Fuel Recovery System 2.2 AGC Trunnion Bulk System These vessels hold 1500 pounds of clay filtration media. Configuration comes in pairs of 2 to 12. 2.2.1 Vessels – AGC Trunnion Bulk System vessels are carbon steel and designed for efficiency and ease of operation. These vessels are constructed to ASME Standards The covers are held in place by swing bolts and nuts, designed so that complete removal of the nuts is unnecessary for removal of the cover. 2.2.2 Clay Media – The media uses inherent properties to adsorb acids and remove color from oils. This media has a unique ability to capture molecules of surfactants. Each particle consists of a lattice work of microscopic passages. The large surface area allows the particles to capture surfactant molecules. Figure 7 Trunnion Bulk System Figure 8 Vessels coded to ASME Standards
  • 15. AGC ARR© Base Oil & Fuel Recovery System | 15 2.2.3 Removing Media – When the media is spent, the vessel can be tilted on its side to allow easy clean-out. The lifting and tilting gantries allow for single operator, efficient clean-out. 2.3 AGC Filtration Skid AGC Filtration Skids are designed in an array of types and sizes to meet the specific needs of your situation. The AFM comes in duplex or simplex models and used a variety of filter elements. The main elements are stacked disks and media elements. Duplexallowsforcontinualoperationwhilecontaminated filters are being replaced. Different pressure switches recognize consumed vessel filters and automatically shift flow to the unused duplex vessel. Figure 9 Trunnion vessels tilt for easy clean out. Figure 10 AGC Filtration Skid
  • 16. 16 | AGC ARR© Base Oil & Fuel Recovery System 2.3.1 Vessels – The vessels are built to ASME standards. The vessel covers are held in place by swing bolts and nuts, designed so that complete removal of the nuts is unnecessary for removal of the covers. Each vessel contains a number of standpipes thatcorrelatestothenumberoffilterelements per customer needs. These standpipes are on a false bottom. The standpipes are the perfect diameter for AGC filter elements. The filter elements fit and slide down the standpipes with a spring cap on top to hold them down. Bypass filter vessels are designed to provide relatively slow, but very fine filtration by passing all or a portion of the fluid in a system through solidly packed, depth- type elements (media elements) Full flow filter Vessels are designed to purify all the liquid in a system by passing it through full flow, surface-type elements such as solids filters. A final polishing skids removes any remaining filtration media that may have passed through the filtration process. 2.4 Thermal Heating System This thermal oil heater is designed with double helical coils for liquid flow configurations. The standard configuration is series flow with the oil entering the first coil, passing to the end and coming back through the second coil. Figure 11 Final polishing skids Figure 12 Thermal Heating System
  • 17. AGC ARR© Base Oil & Fuel Recovery System | 17 2.4.1 Heater – The heater consists of two coils inside a shell heated by a burner with the associated controls. The heater fuel source is everything from pure diesel to light ends to propane or natural gas to minimize energy costs and eliminate process byproducts. 2.4.2 Coils – The dual coil is the heat transfer section and is fabricated to the design requirements of ASME section I. The coil welds can be tested by x-ray. The coil is hydrostatically tested at a minimum of one-half times its design pressure. The coil is sized to produce low film temperatures at acceptable pressure drops. The standard heater coil usually has a maximum radiant heat flux rate of approximately 10,000 BTU/hr/ ft. 2.4.3 Shell – The shell is a single cylinder of welded construction. The standard shell is externally insulated with three inches or more of 900°F rock wool blanket insulation which produces an average skin temperature of 140°F when fired at 550°F outlet temperature (or less), an ambient temperature of 70°F and an air velocity of 1.5 feet per second. 2.4.4 End Plates – The heater end plates are fabricated and internally insulated with six inches of ceramic fiber blanket insulation. The front end plate generally has a refractory combustion block of 3000°F to 3300°F material. The rear end plate has a viewing port. Seal plates are bolted around the coils entrance and exit from the shell. The removable end covers are sealed and bolted to the shell. The coil nozzles are sealed to the end plates. This allows for coil removal if ever required.
  • 18. 18 | AGC ARR© Base Oil & Fuel Recovery System 2.4.5 Burner – The forced draft burner on double helical coil units and the atmospheric burner for straight tube units are selected to provide the required input for the fuel(s) to be used. 2.4.6 Expansion Tank – This allows for the expansion of the liquid from a cold state to operating temperature. It should be used in conjunction with an inert gas blanket or a cold seal tank. The minimum level in the expansion should be at least 6 inches (150mm) above the highest point in the circulation system. 2.5 Glycol Chilling System The microprocessor controlled, air-cooled liquid chiller for outdoor installation, utilizes scroll compressors, had low sound fans and option hydronic pump system. 2.5.1 Materials or Construction – Base rail is industrial-quality, 7ga, zinc-dipped, galvanized frame Cabinet shall be galvanized steel casing with a baked enamel powder or pre-painted finish. 2.5.2 Fans – Condenser fans shall be direct-driven (VFD) controlled, 9-blade airfoil cross-section, reinforced polymer construction, shrouded-axial type, and shall be statically and dynamically balanced with inherent corrosion resistance. Air shall be discharged vertically upward. Fans shall be protected by coated steel wire safety guards.
  • 19. AGC ARR© Base Oil & Fuel Recovery System | 19 2.5.3 Compressor/Assembly – Fully hermetic scroll type compressor Direct drive, 2500 rpm, protected by motor temperature sensors, suction gas cooled motor. External vibration isolation rubber-in-shear. Each compressor shall be equipped with crankcase heaters to minimize oil dilution. 2.5.4 Cooler – Shell-and-tube type, direct expansion. Tubes shall be internally enhanced seamless-copper type rolled into tube sheets. Equipped with Victaulic-type water connections Shell will be insulated. PVC foam with a maximum K factor of 0.28. Design will incorporate a minimum of 2 independent direct-expansion refrigerant circuits. Cooler shall be tested and stamped in accordance with ASME code. 2.5.5 Condenser – Coils shall be air-cooled. Novation heat exchanger technology with microchannel coils and shall have a series of flat tubes containing a series of multiple, parallel flow microchannels layered between the refrigerant manifolds. Coils shall consist of a two-pass arrangement. Coil construction will consists of aluminum alloy. Tubes will be cleaned, dehydrated, and sealed. Assembled condenser coils are pressure tested at 656 psig.
  • 20. 20 | AGC ARR© Base Oil & Fuel Recovery System 2.5.6 Refrigeration Components – Refrigerant circuit components shall include replaceable-core filter drier, moisture indicating sight glass, electronic expansion device, discharge service valve and liquid line service valves, and complete operating charge of both refrigerant and compressor oil. 2.6 Vacuum Exhaust Scrubbing Unit This unit takes the exhaust from the vacuum and through a vertical packed tower scrubber configuration and diverts the exhaust to a neutral liquid instead of the atmosphere. This unit removes hydrogen sulfide and all entrained and emulsified hazardous gases to the waste water treatment plant, which reduces the toxic atmospheric emissions into usable or discharge water. 2.6.1 Vertical Pump – This pump features a cantilevered, sleeved stainless steel shaft which eliminates bearing or bushing resulting in a chemical duty pump which can run dry indefinitely, providing years of trouble free service. The compound impeller prevents liquid from rising in the column, even at maximum TDH, while the semi-enclosed bottom impeller provides efficient flow performance at low horsepower. 2.6.2 Polypropylene Packing – Similar to the vacuum vessels, this scrubbing unit uses random-style packing for the same reason. It allows for increased surface area, thus giving the most efficient outcome. The scrubbing unit uses plastic packing rings that are spherical in shape. This round shape offers reliable and predictable loading of your tower which means reliable and predictable performance. In addition to the superior geometric shape, an Figure 13 Vacuum Exhaust Scrubbing Unit
  • 21. AGC ARR© Base Oil & Fuel Recovery System | 21 active surface area is vital to mass transfer. These rings have a distinct advantage in providing excellent wetting qualities and maintaining liquid distribution through the packed bed. They offer optimum surface area to open area ratio which yields excellent mass transfer efficiency and reduced operating costs. 2.6.3 Liquid Level Float Switch – The level float switch is designed to monitor up to six levels on a single device. With only one single entry, the switch can track changing levels within a large tank, as well as monitor liquid interfaces of dissimilar liquids for oil/water separation, chemical emulsions and condensation levels. 2.6.4 Universal Dual Analyzer – This analyzer is a new, economical, dual input analyzer. It accepts single or dual inputs, contacting conductivity and dissolved oxygen sensors. It monitors and controls analytical process variables. 2.7 Waste Water Treatment Waste Water Treatment System is for cleaning the waste water stream, as well as the inert liquid from the air-scrubbing unit, to irrigation quality discharge. 2.7.1 Pneumatic System – Compressors: are loaded with features designed for day-in, and day-out performance. The compressor’s unique automotive-type domed piston design allows the use of large diameter, low lift valves, while minimizing clearance volume for maximum air delivery. The compressor features slow speed operation, rugged cast iron crankcase
  • 22. 22 | AGC ARR© Base Oil & Fuel Recovery System construction, corrosion resistant steel valves and tapered roller-type main bearings, all contributing to long life. Air treatment dryer: has four levels of intelligence controller packages to allow customization. Specific heat exchangers ensure you get the right combination of value and efficiency in every size, securing your investment. Combination separator/ filter incorporates 99% efficient 3 micron elements. This ensure consistent water removal. 2.7.2 Airlift Control – The air pressure regulator: has a balanced valve design. It has a spring-loaded diaphragm and 4 adjusting pressure ranges. The oil coalescing air filter: is high-efficiency water removal, oil aerosols, and solid particulate contaminants down to .01 ppm/wt with minimum pressure drop. It is light weight and high flow capacity. The pressure gauges: on this system are equipped with socket restrictor and glycerine filled case. Off-set case liquid filling port, LBM process connection and crimped tamper-proof bezel ring. 2.8 Human Machine Interface The Programmable Logic Control (PLC) is located on each skid. This allows for efficiency and easy access. It controls the heaters and pumps. Variable frequency drives are also located on each skid to provide immediate adjustment of skid motors and components. Each skid is connected by a single Ethernet cable to the main control HMI.
  • 23. AGC ARR© Base Oil & Fuel Recovery System | 23 Figure 5 Programmable Logic Control Figure 13 Main Control HMI 2.8.1 Blending Tank – Fully automated blending tank that follows a prescribed formula for each product. Additives are mixed according to precise weight in order to achieve required properties. This function allows the customer to produce high value petroleum products, such as transformer oil, when crude/base oil is at a low. 2.8.2 Hydrofoil Agitator – Allows for mixing liquids together, promoting reactions within chemical substances and increases heat transfer for cooling and heating. These agitators improve pump flow, have low energy consumption and low magnitude and turbulence.
  • 24. 24 | AGC ARR© Base Oil & Fuel Recovery System 2.8.3 Agitator VFD and Controls – Variable frequency drives and controls aid in maintaining and adjusting input/ output speeds. Figure 14 blending system component
  • 25. AGC ARR© Base Oil & Fuel Recovery System | 25