2. A Sketch on CARBON
• Carbon is found in many different compounds. It is in the food you eat,
the clothes you wear, the cosmetics you use and the gasoline that fuels your
car.
• Carbon is the sixth most common element in the universe.
• In addition, carbon is a very special element because it plays a dominant role
in the chemistry of life.
• Carbon has the unique ability to form bonds with other atoms of carbon,
giving rise to large molecules. This property is called catenation
• Carbon used in cleaning products play an essential role in our daily lives. By
safely and effectively removing soils, germs and other contaminants, they
help us to stay healthy, care for our homes and possessions, and make our
surroundings more pleasant.
• Carbon is essential to all known living systems, and without it life as we
know it could not exist. The major economic use of carbon other than food
and wood is in the form of hydrocarbons, most notably the fossil fuel
methane gas and crude oil (petroleum).
3. Chemical Properties of Carbon
Atomic number 6
Atomic mass 12.011 g.mol -1
Electronegativity according to Pauling 2.5
Density 2.2 g.cm-3 at 20°C
Melting point 3652 °C
Boiling point 4827 °C
Vanderwaals radius 0.091 nm
Ionic radius 0.26 nm (-4) ; 0.015 nm (+4)
Isotopes 3
Electronic shell [ He ] 2s22p2
Energy of first ionization 1086.1 kJ.mol -1
Energy of second ionization 2351.9 kJ.mol -1
Energy of third ionization 4618.8 kJ.mol -1
Discovered by The ancients
4. Manufacturing:
Soap and detergent manufacturing consists of a broad range of processing and
packaging operations. The size and complexity of these operations vary from
small plants employing a few people to those with several hundred workers.
Products range from large-volume types like laundry detergents that are used on
a regular basis to lower-volume specialties for less frequent cleaning needs.
Cleaning products come in three principal forms: bars, powders and liquids.
Some liquid products are so viscous that they are gels.
The first step in manufacturing all three forms is the selection of raw materials.
Raw materials are chosen according to many criteria, including their human and
environmental safety, cost, compatibility with other ingredients
Traditional bar soaps are made from fats and oils or their fatty acids which are
reacted with inorganic water-soluble bases.
Soap was made by the batch kettle boiling method until shortly after World War
II, when continuous processes were developed. Continuous processes are
preferred today because of their flexibility, speed and economics.
5. A valuable by-product, glycerine. The glycerine is recovered by chemical treatment,
followed by evaporation and refining.
Refined glycerine is an important industrial material used in foods, cosmetics,
drugs and many other products.
The next processing step after saponification or neutralization is drying. Vacuum
spray drying is used to convert the neat soap into dry soap pellets.
In the final processing step, the dry soap pellets pass through a bar soap finishing
line.
The first unit in the line is a mixer, called an amalgamator, in which the soap
pellets are blended together with fragrance, colourants and all other ingredients
The mixture is then homogenized and refined through rolling mills and refining
plodders to achieve thorough blending and a uniform texture.
Finally, the mixture is continuously extruded from the plodder, cut into bar-size
units and stamped into its final shape in a soap press.
