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U Siva Sankar
                                     Email: uss_7@yahoo.com




                     Mining Ground Control
Ground Control : A collective term given to the techniques that are used
to regulate and prevent the collapse and failure of mine openings.
Ground control is the science that studies the behaviour of rockmass in
transition from one state of equilibrium to another.
It provides the basis for the design of the support systems to prevent or
control the collapse or failure of the roof, floor, and ribs both safely and
economically.
Ground pressure - The pressure to which a rock formation is subjected
by the weight of the superimposed rock and rock material or by
diastrophic forces created by movements in the rocks forming the earth's
crust. Such pressures may be great enough to cause rocks having a low
compressional strength to deform and be squeezed into and close a
borehole or other underground opening not adequately strengthened by
an artificial support, such as casing or timber.




                                                                               1
Rock Stresses


       Insitu (Virgin) Stresses                              Induced Stresses
       Exist in the rock prior to any                        Occurs after artificial disturbance e.g.
       disturbance.                                          Mining, Excavation, pumping, Injection,
                                                             Energy extraction, applied load, swelling etc.




Tectonic Stresses
                            Residual Stresses          Gravitational                Terresterial Stresses
                            •Diagenesis                Stresses                     •Seasonal tpr. variation
                            •Metasomatism              (Flat ground surface         •Moon pull(tidal Stress)
                            •Metamorphism              & topography effect)         •Coriolis forces
                            •Magma cooling                                          •Diurmal stresses
                            •Changes in pore
                            pressure



 Active Tectonic Stresses
                                                                   Remnant Tectonic Stresses
                                                                   Same as residual stresses but tectonic
                                                                   activity is involved such as jointing,
                                                                   faulting, folding and boundinage
 Broad Scale                  Local
 •Shear Traction              •Bending
 •Slab pull                   •Isostatic compensation
 •Ridge push                  •Down Bending of lithosphere
 •Trench suction              •Volcanism and heat flow
 •Membrane stress


                                                               Proposed by Bielenstein and Barron (1971)




    Insitu and Induced stresses and their representation on
                         Mohr’s Circle




                                                                                                               2
THE MINING ENVIRONMENT




    IN-SITU STRESSES




                         3
1.     Magnitude and orientation of Insitu stresses vary considerably within geological
       systems.
2.     The    pre-existing    stress    state   changes       dramatically      due     to
       excavation/construction therefore load must be redistributed.
3.     Stress is not familiar – it is a tensor quantity and tensors are not encountered in
       everyday life.
4.     It is a means to analyze mechanical behaviors of rock.
5.     It serves as boundary conditions in rock engineering problems as a stress state
       is applied for analysis and design.
6.     It helps in understanding groundwater fluid flow.
7.     At large scale shed some light on the mechanism causing tectonic plates to
       move or fault to rupture with the added uncertainty in that there is no constraint
       on the total force, as is the case with gravity loads.




     Insitu stresses
     virgin stresses or undisturbed in situ stresses are the natural stresses
     that exist in the ground prior to any excavation. Their magnitude and
     orientation are determined by
          – the weight of the overlying strata, and
          – the geological history of the rock mass


     In situ vertical stress

     For a geologically undisturbed rockmass, gravity provides the vertical
     component of the rock stresses. In a homogeneous rockmass, when the
     rock density γ is constant, the vertical stress is the pressure exerted by
     the mass of column of rock acting over level.

     The vertical stress due to the overlying rock is then:


                                  σz =γ h



                                                                                             4
Insitu horizontal stress

    The source of horizontal stress is mainly due to the tectonic
    activities which have resulted in the formation of major
    geological structures such as faults and folds.
    Since there are three principal stress directions, there will
    be two horizontal principal stresses.
    In an undisturbed rockmass, the two horizontal principal
    stresses may be equal, but generally the effects of material
    anisotropy and the geologic history of the rockmass ensure
    that they are not. The value of K

                       K = σh σv




 Horizontal stress
 Lithostatic stress occurs when the stress components at a
 point are equal in all directions and their magnitude is due
 to the weight of overburden.
                  σx =σy =σz
The other assumption is that rock behaves elastically but is
constrained from deforming horizontally.

This applies to sedimentary rocks in geologically undisturbed
regions where the strata behave linearly elastically and are built
up in horizontal layers such that the horizontal dimensions are
unchanged. For this case, the lateral stresses σx and σy are
equal and are given by:
                        µ
  σ x = σ y = σ z.               Terzaghi and Richart

                     (1 − µ )
                                 (1952)

Later this relation found to be not true as Horizontal stress is
always more than vertical stress




                                                                     5
Vertical and Horizontal stresses




 Vertical Stress (after Brown              Townend and Zoback, (2000)
 and Hoek, 1978)




            Ratio of Horizontal to Vertical Stress




                                                                     Sheory,1994




                                                                        1
                                                K = 0.25 + 7 Ek  0.001 + 
                                                                        z
where Ek (GPa) is the average deformation modulus of the upper part of the
earth’s crust measured in a horizontal direction.




                                                                                   6
VERTICAL STRESS CONCENTRATED IN RIBS




       HORIZONTAL STRESS CONCENTRATED IN ROOF & FLOOR




    Characteristics of Coal Measure Roof Strata
Cover - The overburden of any deposit.
Overburden – Layers of soil and rock covering a coal seam.
Overburden is removed prior to surface mining and replaced
after the coal is taken from the seam.
Lithology - The character of a rock described in terms of its
structure, color, mineral composition, grain size, and
arrangement of its component parts; all those visible features
that in the aggregate impart individuality of the rock. Lithology
is the basis of correlation in coal mines and commonly is
reliable over a distance of a few miles.
Bed - A stratum of coal or other sedimentary deposit.
Roof
The stratum of rock or other material above a coal seam; the
overhead surface of a coal working place. Same as "back" or
"top."




                                                                    7
Characteristics of Coal Measure Roof Strata
Immediate Roof

The roof strata that is immediately above the coal seam. This
is the strata requires support for the mine openings to remain
competent.
Primary roof - The main roof above the immediate top. Its
thickness may vary from a few to several thousand feet.

Secondary roof - The roof strata immediately above the
coalbed, requiring support during the excavating of coal.

Competent rock - Rock which, because of its physical and
geological characteristics, is capable of sustaining openings
without any structural support except pillars and walls left
during mining (stalls, light props, and roof bolts are not
considered structural support).




   Characteristics of Coal Measure Roof Strata
Fissure - An extensive crack, break, or fracture in the rocks.

Fracture - A general term to include any kind of discontinuity in a
body of rock if produced by mechanical failure, whether by shear
stress or tensile stress. Fractures include faults, shears, joints, and
planes of fracture cleavage.

Joint
A discontinuity in the rock strata where there is no sign of relative
movement.
A divisional plane or surface that divides a rock and along which
there has been no visible movement parallel to the plane or surface.

Cleat
The vertical and Parallel cleavage planes or partings crossing the
bedding. The main set of joints along which the coal breaks more
easily than in any other direction.
Face cleat - The principal cleavage plane or joint at right angles to
the stratification of the coal seam.




                                                                          8
Characteristics of Coal Measure Roof Strata

  Butt cleat - A short, poorly defined vertical cleavage plane in a coal
  seam, usually at right angles to the long face cleat.

  Slickenside - A smooth, striated, polished surface produced on
  rock by friction.

  Slip - A fault. A smooth joint or crack where the strata have moved
  oneach other.

  Fault - A slip-surface between two portions of the earth's surface
  that have moved relative to each other. A fault is a failure surface
  and is evidence of severe earth stresses.

  Fault zone - A fault, instead of being a single clean fracture, may be
  a zone hundreds or thousands of feet wide. The fault zone consists
  of numerous interlacing small faults or a confused zone of gouge,
  breccia, or mylonite.




                                               Fig.: Influence of Joints


Fig: Joints exposed in the sandstone roof




 Fig: orientation of Cleats and coal seams


                                      Fig: Face and Butt Cleats in the Coal Pillar




                                                                                     9
Normal Fault
Slickensides along the slip plane




                                                            Strike Slip Fault
       Reverse Fault




    Characteristics of Coal Measure Roof Strata




               Sandy   Strongly     Sandstone     Sandy     Sand stone
               shale   Jointed        over        shale
                over                  shale        over
               Shale                            Sandstone

             Classifications of typical coal measures roof strata
                    (modified after Peng & Chiang, 1984)

Study of characteristics of coal measure strata is important to
    Determine the stability of Openings
   Determine Caving Characteristics & proper design of support
   system
    Design of Mine layout




                                                                                10
PRESSURE ARCH CONCEPT
  Arching - Fracture processes around a mine opening,
  leading to stabilization by an arching effect.




     Stress Distribution Above a Small
                                                Pressure arch formation around mine
               Mine Opening
                                                    opening (After Dinsdale, 1937)
Abutment Pressures
When an opening is created in a coal seam, the stress that was present before the
opening was created is re-distributed to the adjacent coal pillars that are left. The areas
within the remaining coal where the vertical stress is greater than the average are called
abutments and hence the stresses in those areas are called abutment pressures.




            Minor Pressure Arch


                                                           Major Pressure Arch

    Minor pressure arches can form independently from pillar to pillar when
  the strength of the pillars in situ exceeds that of the abutment pressure,

    If the pillars yield or fail because of excessive pressure, their load is
  transferred to neighboring barriers or abutment pillars and a major
  pressure arch




                                                                                              11
Formation of major pressure
                                               arches due to Longwall Mining
                                                   (After Stemple, 1956)




  For very wide openings such as those created by longwall mining, major
pressure arch formation is likely to create points of excessive pressure in seams
above and below
  Arching stresses can either hinder or benefit mining in overlying or underlying
seams.
  The extradosal ground forms the zone of high compressive stress that can
cause ground control problems in the roof, floor and pillars.
   The intradosal ground or tension zone is actually a distressed region in relation
to the surrounding strata and conceivably the stress encountered in this zone may
actually be less than that created by the cover load.




         MECHANISM OF STRATA FAILURE
    • Failure   through intact material due            to
      overstressing
    • Failure   along     bedding     surface   due    to
      overstressing
    • Localized failure of discrete joint bounded blocks
    • Localized failure of thinly bedded roof sections

    • In coal measure strata
         – Bedded, low to moderate strength rock types
             • Subjected to varying stress levels
         – Expected behavior of strata
             • Function of roadway shape, lithology & stresses acting on
               the roadway




                                                                                       12
Idealized Ground Response Curve and Support line.




Idealized Ground Response Curve (GRC) and support line
 Prior to excavation, the excavation boundaries are subject to pressure
 equal to the field stresses (point A).
 After the excavation is created the boundaries converge and the
 pressure required to prevent further convergence reduces as arching
 and the self-supporting capacity of the ground develops (point B).
 A point is reached (point C) where loosening and failure of the rock
 occurs and the required support resistance begins to increase as self-
 supporting capacity is lost and support of the dead weight of the failed
 ground is required (point D).
 The effect of the support system can also be plotted on the chart.
 Equilibrium is achieved when the support curve intersects the ground
 reaction curve (point B).
 Ideally, support should be designed and installed to operate as close
 as possible to point C, which allows the available strength of the rock
 mass to be utilized while minimizing the load carried by the support
 system.
 The second support has a higher ultimate capacity (point E) than the
 first support (point F), but both reach the ground reaction curve at the
 same spot. This shows that higher capacity does not necessarily
 ensure better ground control.




                                                                            13
Ground Reaction Curve approximation for outby loading conditions in a
longwall tailgate (Barczak, et.al;)




                                  Strength = P/A
                                            where, P= Load to break rock
                                                   A= Area
                                                                 σ
                                  Stiffness = Load per unit area(σ) /
                                         ε
                                  Strain(ε)
                                            Strain = ∆L/ L
                                  This is expressed as the modulus of
                                  elasticity or Young’s modulus (E), so,
                                  E = σ/ε
                                        ε
                                  As ε is dimensionless, E has the same
                                  unit as σ. As the number becomes very
                                  large, it is usually expressed in Giga-
                                  Pascals (GPa)
                                  1 GPa = 1000 MPa




                                                                            14
STRESS AROUND A ROADWAY




      HORIZONTAL STRESS LOADS THE ROOF AND FLOOR

       AFTER EXCAVATION, HORIZONTAL STRESSES CONCENTRATE IN
           THE STIFF (BRITTLE) BEDS IN THE ROOF AND FLOOR




PROPAGATION OF
 FAILURE ABOUT
   ROADWAYS




                                                              15
AS THE LOWER ROOF BEDS SOFTEN, STRESSES ARE
     REDISTRIBUTED INTO HIGHER STIFF BEDS




            UNBOLTED ROOF




   THIS FAILURE ZONE WILL CONTINUE TO MIGRATE
               FURTHER INTO THE ROOF
         IF NO REINFORCEMENT IS INSTALLED




                                                16
UNBOLTED ROOF




EVENTUALLY A LARGE FAILURE ZONE
  WILL FORM ABOVE EXCAVATION




         UNBOLTED ROOF




      IF UNSUPPORTED THIS WILL LEAD
            TO A FALL OF GROUND
          FORMING A NATURAL ARCH




                                      17
KEY FEATURES OF ROADWAY
               BEHAVIOUR

•   State of stress acting on a roadway is influenced by
    –   Geological structure
    –   Variation in lithology
    –   Topography
    –   Seam structure (warps/rolls, etc.)
    –   Tectonic setting
•   It may be kept in mind that roadways are often developed in
    a modified stress field as a result of adjacent workings,
    overlying/ underlying workings, in abutment areas due to
    pillar/ longwall extraction, etc.
    – While analyzing a situation, these influences must be given
      due importance




                                                                    18
Effect of Horizontal Stress on Stability of Galleries in Mines




Ground Control Practices and Constraints
To ensure the stability of UG (Bord & pillar , Longwall, Highwall ) or OC
  structures, designer must consider principles of rock mechanics to
  determine
  Overall Mine layout – the relative location & intersection of entries and
  pillars, sections, or panels
  Shape size and number of entries
  Shape size and number of pillars
  Optimum support systems for structural stability or controlled failure
  Overall Mine layout, overall pit slope & dump slope , slope of individual
  benches and spoil dumps
  Dimension and number of benches, spoil dumps
  Shape of overall pit, and spoil dumps
Constraints: Sometimes rock mechanics principles are need to be
  completely ignored in normal mining operations such as Coal
  Extraction, Coal haulage, and Ventilation




                                                                              19
Ground Control Techniques or Practices
   Ground is controlled in the first instance by proper mine planning. This
   means controlling the extraction geometry and sequence in such a way
   that stress levels and failure zones in the surrounding rock are kept
   below some threshold or potential for failure.
    It is not always possible to keep stresses low, and in these cases
   support can be installed to control fractured ground. Support is also
   used to keep blocky ground from unraveling and resulting in
   unexpected groundfalls.

 The following techniques can be used to manage stress and
   accomplish control.
 • Avoidance (change heading location and alignment)
 • Excavation shape (can change stresses from tensile to compressive)
 • Reinforcement (can provide the rock with additional strength)
 • Reduction (i.e. leave protective pillars)
 • Resistance (provide ground support)
 • Displacement (alter the sequence to “chase it away”)
 • Isolation (“keep it away”)
 • De-stressing (actively change the stress by blasting)




            Ground Control Techniques or Practices
Some ground control techniques serve more than one of the above
functions. For example, a rock bolt may provide for alteration of, and
resistance to, ground stress.

Avoidance
Stress is avoided in the first place by aligning entries, headings, and
boreholes to miss treacherous fault zones, dykes, sills, old workings, and
zones of subsidence by a wide margin. When a problem fault must be
traversed, the heading is aligned to meet it at near a right angle, rather
than obliquely.
Stress concentration is avoided by rounding the corners in a rectangular
heading.
Excavation shape
Tensile and bending stresses are altered to compressive stresses when
the back of a heading is arched. The same is true of a shaft or raise that is
changed from a rectangular to a circular cross-section.
Reinforcement
The ability of the rock mass to resist shear, tensile and bending stress is
reinforced when a cable bolt is tensioned because the friction in joints and
fractures is increased.




                                                                                20
Ground Control Techniques or Practices
Reduction
The ground stress around one heading arising from its proximity to another
opening is reduced by a protective pillar (safe distance) between them.
The magnitude of the ring stress is reduced (and displaced) if a circular
shaft or raise is advanced by drilling and blasting instead of raiseboring,
because the fractured zone “pushes” the peak stress some distance into
the solid rock.
Controlled (“smooth wall”) blasting techniques are used to minimize
overbreak and crack propagation; however, their introduction to highly
stressed ground may have another, negative effect (ring stress
concentration). To reduce stress in deep shaft sinking, it is typical that
smooth wall blasting is abandoned near the horizon where discs were first
observed in the pilot hole drill core.
Resistance
Stresses are resisted with ground support. The support may consist of sets
(wood or steel), rock bolts, cable bolts, shotcrete, screen, strapping, or
concrete. Ground support is commonly evaluated for comparison purposes
by the average pressure that it is calculated to exert against the rock face.
Displacement




          Ground Control Techniques or Practices

Isolation
In deep mining, perimeter headings may first be driven around a
stoping block to avoid wrongful stress transfer and minimize stress
buildup in stope ends.

e.g.1: At the current South Deep project in South Africa, the shaft pillar
at the reef horizon was deliberately mined out before shaft sinking
could reach it.
e.g.2:It was proposed (W. F. Bawden) that a ring heading around an
existing shaft will isolate it from stresses induced by future mining in the
near vicinity.

De-stressing
De-stressing displaces stress away from the walls of an entry or
heading and into country rock. When properly executed, de-stressing
creates a failure envelope that shunts stress away from the excavation.




                                                                                21
Various approaches for development of strata control
                       techniques




Caving Mechanisms – Strata Mechanics – B&P




  Typical layout of a Conventional depillaring panel with manner of pillar
                                extraction.




                                                                             22
Caving Mechanisms – Strata Mechanics- B&P




    Conceptual Models of Loading & Caving of overlying Roof
             Strata in Bord & Pillar Caving Panel




AMZ includes all of the
pillars on the extraction
front (or "pillar line"), and
extends outby the pillar
line a distance of 2.76
times the square root of
the depth of cover
expressed in m.



 Mining depth is the principal factor affecting
 abutment loads.
 Cave quality and massive strata in the
 overburden are also recognized to affect
 abutment loading.                                        46




                                                               23
When a gob area is
created       by    full
extraction       mining
(depillaring), abutment
loads are transferred
to the adjacent pillars
or solid coal;

The abutment stresses
are greatest near the
gob, and decay as the
distance from the gob
increases;


From experience and from numerical analysis it is
found that the front abutment load reaches to zero
at about a distance give by the following equation
                                                     D = 5.14 H




                 Layout of Longwall Workings




                                                                  24
Forces on supports due to lateral strata movement.
 General pattern of Vertical and    (a) Weak roof -- horizontal force acting away from face.
 Horizontal stress redistribution   (b) Strong roof -- horizontal force acting towards face.
          (Gale 2008)               Adapted from Peng et al. [1987].




Vertical stress distributions at seam level around single longwall face
                        (Brady and Brown 1992)




                                                                                               25
Three zones in overburden due to longwall mining
                         (Chekan at al., 1993)




        Distinct Zones in Overburden of an Longwall Opening
                             Ranges
                               in                                  Strata
          Zones
                             Thickne                            Characteristics
                               ss
                Complete
                                       Strata fall onto mine floor, broken into irregular, platy shapes of
                 caving       3-6HL
                                       various sizes, crowded in random manner.
                 region
                  Partial
                                       Strata have significant degree of bending, leading to intense
                  caving     6-12HL
  Caving zone                          fracturing or displacement.
                  region
                   Upper
                                     Strata may separate along planes and fracture or joints may
                  limit of
                             12-20HL open; individual beds remain intact and displacements are less
                   caving
                                     likely to occur.
                    zone
                                       Strata are broken into blocks by fractures and cracks due to bed
  Fracturing                   20-
                                       separation; bending is not as abrupt and fractures are less
  zone                        50HL
                                       pronounced
    Sagging                  50HL to   Bending of strata is gradual and distributed over a large
     zone                    Surface   horizontal distance, without causing any major cracks.
Note: HL = The mining height lower seam.




                                                                                                             26
Caving Mechanisms – Strata Mechanics
                                                 For an easily caveable roof
                                                 stratum, the goaf gets packed
                                                 quite frequently during face
                                                 advance. Bulking factor of caved
                                                 material is important and the
                                                 face is unlikely to experience
                                                 dynamic loading.

Bulking factor controlled caving of weak and
laminated overlying strata.
                                                  Working face experiences large
                                                  overhang if the roof strata are
                                                  strong and massive in nature.
                                                  Under this condition, stress
                                                  meters may play important role
                                                  to visualise the nature and
                                                  extent of dynamic loading
                                                  during enmasse movement of
                                                  the roof strata.
  Parting plane controlled caving of strong
  and massive overlying strata.




       Cavability of a rock formation
    Quantitatively,            it    is        difficult    to     define
     cavability.

    But, a roof may be considered to be ideally
     cavable when the roof rocks cave in and
     fill the goaf as soon as the supports are
     withdrawn.




                                                                                    27
Parameters Influencing Cavability

                                        σv

  J1
  J2


                       Stress relief zone σh (impedes caving)

                           Excavation




J1 = Sub-horizontal joint sets: Essential for caving
     Sub-
J2 = Sub-vertical joint sets: Augments caving
     Sub-




       Parameters Influencing Caving Span


  Tensile strength : Measured in laboratory

 Rock density : Almost constant

 Horizontal stress: Measured in field
            stress:

 Identification of layers and their thickness :
Difficult




                                                                28
Natural features that influence cavability of
rock are

• Geometry of the discontinuities.

•Shear and tensile                strength       of     the
discontinuities,

•Strength of rock materials and                      in-situ
stress field




Cavability can be enhanced by a set of induced
features

  •Undercut span

  •Boundary slots, and

  •Mass weakening by creating fractures

 High horizontal stresses inhibit the roof caving.

      The caving height is low

      Caving occurs after a long face advance




                                                               29
Hydraulic fractures in the roof can stimulate the
caving.
Without creating fractures in the massive roof, the
caving height would be low and the caving would
occur after longer face advance
 A fracture of large area in massive roof must be
created so that its area increases progressively to
initiate caving of the roof strata.




        Caving Mechanism in B&P Panels




                                                      30
Caving Mechanism in B&P Panels – Local, Main & Periodic
                        Falls

                                   Critical conditions of
                                   strata          behaviour
                                   invariably occurred in
                                   indian         geo-mining
                                   conditions           after
                                   extraction of two rows of
                                   pillars with 50 – 60 m
                                   span, and at an area of
                                   extraction of 4,000 -
                                   6,000 m² including the
                                   ribs in the goaf.




          Longwall Caving Diagram




  Cut after cut, shear after shear the AFC & subsequently
  Chock shield supports will be advanced and the
  immediate roof rock may cave in or not.




                                                                31
Main Fall
  As the retreat further proceeds substantial area of main
  roof rock forms a plate & caves in by imposing load on
  supports, known as main weighting.
                       TENSILE FRACTURES




                                         CRACKS STARTS TO FORM IN
                                         MID SPAN
For 150m Longwall face length, Mainfall fall is taking place
  After an area of exposure of 8000 to 12000 Sq.m for coal as immediate roof
  and
  After 7000 to 8000 sq.m for sandstone as immediate roof conditions




                        Periodic Fall




Periodic falls occur at 18 to 25m and 10 to 16m progress intervals for coal
and sandstone as immediate roof conditions respectively




                                                                               32

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The Mining Environment: In-Situ Stresses

  • 1. U Siva Sankar Email: uss_7@yahoo.com Mining Ground Control Ground Control : A collective term given to the techniques that are used to regulate and prevent the collapse and failure of mine openings. Ground control is the science that studies the behaviour of rockmass in transition from one state of equilibrium to another. It provides the basis for the design of the support systems to prevent or control the collapse or failure of the roof, floor, and ribs both safely and economically. Ground pressure - The pressure to which a rock formation is subjected by the weight of the superimposed rock and rock material or by diastrophic forces created by movements in the rocks forming the earth's crust. Such pressures may be great enough to cause rocks having a low compressional strength to deform and be squeezed into and close a borehole or other underground opening not adequately strengthened by an artificial support, such as casing or timber. 1
  • 2. Rock Stresses Insitu (Virgin) Stresses Induced Stresses Exist in the rock prior to any Occurs after artificial disturbance e.g. disturbance. Mining, Excavation, pumping, Injection, Energy extraction, applied load, swelling etc. Tectonic Stresses Residual Stresses Gravitational Terresterial Stresses •Diagenesis Stresses •Seasonal tpr. variation •Metasomatism (Flat ground surface •Moon pull(tidal Stress) •Metamorphism & topography effect) •Coriolis forces •Magma cooling •Diurmal stresses •Changes in pore pressure Active Tectonic Stresses Remnant Tectonic Stresses Same as residual stresses but tectonic activity is involved such as jointing, faulting, folding and boundinage Broad Scale Local •Shear Traction •Bending •Slab pull •Isostatic compensation •Ridge push •Down Bending of lithosphere •Trench suction •Volcanism and heat flow •Membrane stress Proposed by Bielenstein and Barron (1971) Insitu and Induced stresses and their representation on Mohr’s Circle 2
  • 3. THE MINING ENVIRONMENT IN-SITU STRESSES 3
  • 4. 1. Magnitude and orientation of Insitu stresses vary considerably within geological systems. 2. The pre-existing stress state changes dramatically due to excavation/construction therefore load must be redistributed. 3. Stress is not familiar – it is a tensor quantity and tensors are not encountered in everyday life. 4. It is a means to analyze mechanical behaviors of rock. 5. It serves as boundary conditions in rock engineering problems as a stress state is applied for analysis and design. 6. It helps in understanding groundwater fluid flow. 7. At large scale shed some light on the mechanism causing tectonic plates to move or fault to rupture with the added uncertainty in that there is no constraint on the total force, as is the case with gravity loads. Insitu stresses virgin stresses or undisturbed in situ stresses are the natural stresses that exist in the ground prior to any excavation. Their magnitude and orientation are determined by – the weight of the overlying strata, and – the geological history of the rock mass In situ vertical stress For a geologically undisturbed rockmass, gravity provides the vertical component of the rock stresses. In a homogeneous rockmass, when the rock density γ is constant, the vertical stress is the pressure exerted by the mass of column of rock acting over level. The vertical stress due to the overlying rock is then: σz =γ h 4
  • 5. Insitu horizontal stress The source of horizontal stress is mainly due to the tectonic activities which have resulted in the formation of major geological structures such as faults and folds. Since there are three principal stress directions, there will be two horizontal principal stresses. In an undisturbed rockmass, the two horizontal principal stresses may be equal, but generally the effects of material anisotropy and the geologic history of the rockmass ensure that they are not. The value of K K = σh σv Horizontal stress Lithostatic stress occurs when the stress components at a point are equal in all directions and their magnitude is due to the weight of overburden. σx =σy =σz The other assumption is that rock behaves elastically but is constrained from deforming horizontally. This applies to sedimentary rocks in geologically undisturbed regions where the strata behave linearly elastically and are built up in horizontal layers such that the horizontal dimensions are unchanged. For this case, the lateral stresses σx and σy are equal and are given by: µ σ x = σ y = σ z. Terzaghi and Richart (1 − µ ) (1952) Later this relation found to be not true as Horizontal stress is always more than vertical stress 5
  • 6. Vertical and Horizontal stresses Vertical Stress (after Brown Townend and Zoback, (2000) and Hoek, 1978) Ratio of Horizontal to Vertical Stress Sheory,1994  1 K = 0.25 + 7 Ek  0.001 +   z where Ek (GPa) is the average deformation modulus of the upper part of the earth’s crust measured in a horizontal direction. 6
  • 7. VERTICAL STRESS CONCENTRATED IN RIBS HORIZONTAL STRESS CONCENTRATED IN ROOF & FLOOR Characteristics of Coal Measure Roof Strata Cover - The overburden of any deposit. Overburden – Layers of soil and rock covering a coal seam. Overburden is removed prior to surface mining and replaced after the coal is taken from the seam. Lithology - The character of a rock described in terms of its structure, color, mineral composition, grain size, and arrangement of its component parts; all those visible features that in the aggregate impart individuality of the rock. Lithology is the basis of correlation in coal mines and commonly is reliable over a distance of a few miles. Bed - A stratum of coal or other sedimentary deposit. Roof The stratum of rock or other material above a coal seam; the overhead surface of a coal working place. Same as "back" or "top." 7
  • 8. Characteristics of Coal Measure Roof Strata Immediate Roof The roof strata that is immediately above the coal seam. This is the strata requires support for the mine openings to remain competent. Primary roof - The main roof above the immediate top. Its thickness may vary from a few to several thousand feet. Secondary roof - The roof strata immediately above the coalbed, requiring support during the excavating of coal. Competent rock - Rock which, because of its physical and geological characteristics, is capable of sustaining openings without any structural support except pillars and walls left during mining (stalls, light props, and roof bolts are not considered structural support). Characteristics of Coal Measure Roof Strata Fissure - An extensive crack, break, or fracture in the rocks. Fracture - A general term to include any kind of discontinuity in a body of rock if produced by mechanical failure, whether by shear stress or tensile stress. Fractures include faults, shears, joints, and planes of fracture cleavage. Joint A discontinuity in the rock strata where there is no sign of relative movement. A divisional plane or surface that divides a rock and along which there has been no visible movement parallel to the plane or surface. Cleat The vertical and Parallel cleavage planes or partings crossing the bedding. The main set of joints along which the coal breaks more easily than in any other direction. Face cleat - The principal cleavage plane or joint at right angles to the stratification of the coal seam. 8
  • 9. Characteristics of Coal Measure Roof Strata Butt cleat - A short, poorly defined vertical cleavage plane in a coal seam, usually at right angles to the long face cleat. Slickenside - A smooth, striated, polished surface produced on rock by friction. Slip - A fault. A smooth joint or crack where the strata have moved oneach other. Fault - A slip-surface between two portions of the earth's surface that have moved relative to each other. A fault is a failure surface and is evidence of severe earth stresses. Fault zone - A fault, instead of being a single clean fracture, may be a zone hundreds or thousands of feet wide. The fault zone consists of numerous interlacing small faults or a confused zone of gouge, breccia, or mylonite. Fig.: Influence of Joints Fig: Joints exposed in the sandstone roof Fig: orientation of Cleats and coal seams Fig: Face and Butt Cleats in the Coal Pillar 9
  • 10. Normal Fault Slickensides along the slip plane Strike Slip Fault Reverse Fault Characteristics of Coal Measure Roof Strata Sandy Strongly Sandstone Sandy Sand stone shale Jointed over shale over shale over Shale Sandstone Classifications of typical coal measures roof strata (modified after Peng & Chiang, 1984) Study of characteristics of coal measure strata is important to Determine the stability of Openings Determine Caving Characteristics & proper design of support system Design of Mine layout 10
  • 11. PRESSURE ARCH CONCEPT Arching - Fracture processes around a mine opening, leading to stabilization by an arching effect. Stress Distribution Above a Small Pressure arch formation around mine Mine Opening opening (After Dinsdale, 1937) Abutment Pressures When an opening is created in a coal seam, the stress that was present before the opening was created is re-distributed to the adjacent coal pillars that are left. The areas within the remaining coal where the vertical stress is greater than the average are called abutments and hence the stresses in those areas are called abutment pressures. Minor Pressure Arch Major Pressure Arch Minor pressure arches can form independently from pillar to pillar when the strength of the pillars in situ exceeds that of the abutment pressure, If the pillars yield or fail because of excessive pressure, their load is transferred to neighboring barriers or abutment pillars and a major pressure arch 11
  • 12. Formation of major pressure arches due to Longwall Mining (After Stemple, 1956) For very wide openings such as those created by longwall mining, major pressure arch formation is likely to create points of excessive pressure in seams above and below Arching stresses can either hinder or benefit mining in overlying or underlying seams. The extradosal ground forms the zone of high compressive stress that can cause ground control problems in the roof, floor and pillars. The intradosal ground or tension zone is actually a distressed region in relation to the surrounding strata and conceivably the stress encountered in this zone may actually be less than that created by the cover load. MECHANISM OF STRATA FAILURE • Failure through intact material due to overstressing • Failure along bedding surface due to overstressing • Localized failure of discrete joint bounded blocks • Localized failure of thinly bedded roof sections • In coal measure strata – Bedded, low to moderate strength rock types • Subjected to varying stress levels – Expected behavior of strata • Function of roadway shape, lithology & stresses acting on the roadway 12
  • 13. Idealized Ground Response Curve and Support line. Idealized Ground Response Curve (GRC) and support line Prior to excavation, the excavation boundaries are subject to pressure equal to the field stresses (point A). After the excavation is created the boundaries converge and the pressure required to prevent further convergence reduces as arching and the self-supporting capacity of the ground develops (point B). A point is reached (point C) where loosening and failure of the rock occurs and the required support resistance begins to increase as self- supporting capacity is lost and support of the dead weight of the failed ground is required (point D). The effect of the support system can also be plotted on the chart. Equilibrium is achieved when the support curve intersects the ground reaction curve (point B). Ideally, support should be designed and installed to operate as close as possible to point C, which allows the available strength of the rock mass to be utilized while minimizing the load carried by the support system. The second support has a higher ultimate capacity (point E) than the first support (point F), but both reach the ground reaction curve at the same spot. This shows that higher capacity does not necessarily ensure better ground control. 13
  • 14. Ground Reaction Curve approximation for outby loading conditions in a longwall tailgate (Barczak, et.al;) Strength = P/A where, P= Load to break rock A= Area σ Stiffness = Load per unit area(σ) / ε Strain(ε) Strain = ∆L/ L This is expressed as the modulus of elasticity or Young’s modulus (E), so, E = σ/ε ε As ε is dimensionless, E has the same unit as σ. As the number becomes very large, it is usually expressed in Giga- Pascals (GPa) 1 GPa = 1000 MPa 14
  • 15. STRESS AROUND A ROADWAY HORIZONTAL STRESS LOADS THE ROOF AND FLOOR AFTER EXCAVATION, HORIZONTAL STRESSES CONCENTRATE IN THE STIFF (BRITTLE) BEDS IN THE ROOF AND FLOOR PROPAGATION OF FAILURE ABOUT ROADWAYS 15
  • 16. AS THE LOWER ROOF BEDS SOFTEN, STRESSES ARE REDISTRIBUTED INTO HIGHER STIFF BEDS UNBOLTED ROOF THIS FAILURE ZONE WILL CONTINUE TO MIGRATE FURTHER INTO THE ROOF IF NO REINFORCEMENT IS INSTALLED 16
  • 17. UNBOLTED ROOF EVENTUALLY A LARGE FAILURE ZONE WILL FORM ABOVE EXCAVATION UNBOLTED ROOF IF UNSUPPORTED THIS WILL LEAD TO A FALL OF GROUND FORMING A NATURAL ARCH 17
  • 18. KEY FEATURES OF ROADWAY BEHAVIOUR • State of stress acting on a roadway is influenced by – Geological structure – Variation in lithology – Topography – Seam structure (warps/rolls, etc.) – Tectonic setting • It may be kept in mind that roadways are often developed in a modified stress field as a result of adjacent workings, overlying/ underlying workings, in abutment areas due to pillar/ longwall extraction, etc. – While analyzing a situation, these influences must be given due importance 18
  • 19. Effect of Horizontal Stress on Stability of Galleries in Mines Ground Control Practices and Constraints To ensure the stability of UG (Bord & pillar , Longwall, Highwall ) or OC structures, designer must consider principles of rock mechanics to determine Overall Mine layout – the relative location & intersection of entries and pillars, sections, or panels Shape size and number of entries Shape size and number of pillars Optimum support systems for structural stability or controlled failure Overall Mine layout, overall pit slope & dump slope , slope of individual benches and spoil dumps Dimension and number of benches, spoil dumps Shape of overall pit, and spoil dumps Constraints: Sometimes rock mechanics principles are need to be completely ignored in normal mining operations such as Coal Extraction, Coal haulage, and Ventilation 19
  • 20. Ground Control Techniques or Practices Ground is controlled in the first instance by proper mine planning. This means controlling the extraction geometry and sequence in such a way that stress levels and failure zones in the surrounding rock are kept below some threshold or potential for failure. It is not always possible to keep stresses low, and in these cases support can be installed to control fractured ground. Support is also used to keep blocky ground from unraveling and resulting in unexpected groundfalls. The following techniques can be used to manage stress and accomplish control. • Avoidance (change heading location and alignment) • Excavation shape (can change stresses from tensile to compressive) • Reinforcement (can provide the rock with additional strength) • Reduction (i.e. leave protective pillars) • Resistance (provide ground support) • Displacement (alter the sequence to “chase it away”) • Isolation (“keep it away”) • De-stressing (actively change the stress by blasting) Ground Control Techniques or Practices Some ground control techniques serve more than one of the above functions. For example, a rock bolt may provide for alteration of, and resistance to, ground stress. Avoidance Stress is avoided in the first place by aligning entries, headings, and boreholes to miss treacherous fault zones, dykes, sills, old workings, and zones of subsidence by a wide margin. When a problem fault must be traversed, the heading is aligned to meet it at near a right angle, rather than obliquely. Stress concentration is avoided by rounding the corners in a rectangular heading. Excavation shape Tensile and bending stresses are altered to compressive stresses when the back of a heading is arched. The same is true of a shaft or raise that is changed from a rectangular to a circular cross-section. Reinforcement The ability of the rock mass to resist shear, tensile and bending stress is reinforced when a cable bolt is tensioned because the friction in joints and fractures is increased. 20
  • 21. Ground Control Techniques or Practices Reduction The ground stress around one heading arising from its proximity to another opening is reduced by a protective pillar (safe distance) between them. The magnitude of the ring stress is reduced (and displaced) if a circular shaft or raise is advanced by drilling and blasting instead of raiseboring, because the fractured zone “pushes” the peak stress some distance into the solid rock. Controlled (“smooth wall”) blasting techniques are used to minimize overbreak and crack propagation; however, their introduction to highly stressed ground may have another, negative effect (ring stress concentration). To reduce stress in deep shaft sinking, it is typical that smooth wall blasting is abandoned near the horizon where discs were first observed in the pilot hole drill core. Resistance Stresses are resisted with ground support. The support may consist of sets (wood or steel), rock bolts, cable bolts, shotcrete, screen, strapping, or concrete. Ground support is commonly evaluated for comparison purposes by the average pressure that it is calculated to exert against the rock face. Displacement Ground Control Techniques or Practices Isolation In deep mining, perimeter headings may first be driven around a stoping block to avoid wrongful stress transfer and minimize stress buildup in stope ends. e.g.1: At the current South Deep project in South Africa, the shaft pillar at the reef horizon was deliberately mined out before shaft sinking could reach it. e.g.2:It was proposed (W. F. Bawden) that a ring heading around an existing shaft will isolate it from stresses induced by future mining in the near vicinity. De-stressing De-stressing displaces stress away from the walls of an entry or heading and into country rock. When properly executed, de-stressing creates a failure envelope that shunts stress away from the excavation. 21
  • 22. Various approaches for development of strata control techniques Caving Mechanisms – Strata Mechanics – B&P Typical layout of a Conventional depillaring panel with manner of pillar extraction. 22
  • 23. Caving Mechanisms – Strata Mechanics- B&P Conceptual Models of Loading & Caving of overlying Roof Strata in Bord & Pillar Caving Panel AMZ includes all of the pillars on the extraction front (or "pillar line"), and extends outby the pillar line a distance of 2.76 times the square root of the depth of cover expressed in m. Mining depth is the principal factor affecting abutment loads. Cave quality and massive strata in the overburden are also recognized to affect abutment loading. 46 23
  • 24. When a gob area is created by full extraction mining (depillaring), abutment loads are transferred to the adjacent pillars or solid coal; The abutment stresses are greatest near the gob, and decay as the distance from the gob increases; From experience and from numerical analysis it is found that the front abutment load reaches to zero at about a distance give by the following equation D = 5.14 H Layout of Longwall Workings 24
  • 25. Forces on supports due to lateral strata movement. General pattern of Vertical and (a) Weak roof -- horizontal force acting away from face. Horizontal stress redistribution (b) Strong roof -- horizontal force acting towards face. (Gale 2008) Adapted from Peng et al. [1987]. Vertical stress distributions at seam level around single longwall face (Brady and Brown 1992) 25
  • 26. Three zones in overburden due to longwall mining (Chekan at al., 1993) Distinct Zones in Overburden of an Longwall Opening Ranges in Strata Zones Thickne Characteristics ss Complete Strata fall onto mine floor, broken into irregular, platy shapes of caving 3-6HL various sizes, crowded in random manner. region Partial Strata have significant degree of bending, leading to intense caving 6-12HL Caving zone fracturing or displacement. region Upper Strata may separate along planes and fracture or joints may limit of 12-20HL open; individual beds remain intact and displacements are less caving likely to occur. zone Strata are broken into blocks by fractures and cracks due to bed Fracturing 20- separation; bending is not as abrupt and fractures are less zone 50HL pronounced Sagging 50HL to Bending of strata is gradual and distributed over a large zone Surface horizontal distance, without causing any major cracks. Note: HL = The mining height lower seam. 26
  • 27. Caving Mechanisms – Strata Mechanics For an easily caveable roof stratum, the goaf gets packed quite frequently during face advance. Bulking factor of caved material is important and the face is unlikely to experience dynamic loading. Bulking factor controlled caving of weak and laminated overlying strata. Working face experiences large overhang if the roof strata are strong and massive in nature. Under this condition, stress meters may play important role to visualise the nature and extent of dynamic loading during enmasse movement of the roof strata. Parting plane controlled caving of strong and massive overlying strata. Cavability of a rock formation Quantitatively, it is difficult to define cavability. But, a roof may be considered to be ideally cavable when the roof rocks cave in and fill the goaf as soon as the supports are withdrawn. 27
  • 28. Parameters Influencing Cavability σv J1 J2 Stress relief zone σh (impedes caving) Excavation J1 = Sub-horizontal joint sets: Essential for caving Sub- J2 = Sub-vertical joint sets: Augments caving Sub- Parameters Influencing Caving Span Tensile strength : Measured in laboratory Rock density : Almost constant Horizontal stress: Measured in field stress: Identification of layers and their thickness : Difficult 28
  • 29. Natural features that influence cavability of rock are • Geometry of the discontinuities. •Shear and tensile strength of the discontinuities, •Strength of rock materials and in-situ stress field Cavability can be enhanced by a set of induced features •Undercut span •Boundary slots, and •Mass weakening by creating fractures High horizontal stresses inhibit the roof caving. The caving height is low Caving occurs after a long face advance 29
  • 30. Hydraulic fractures in the roof can stimulate the caving. Without creating fractures in the massive roof, the caving height would be low and the caving would occur after longer face advance A fracture of large area in massive roof must be created so that its area increases progressively to initiate caving of the roof strata. Caving Mechanism in B&P Panels 30
  • 31. Caving Mechanism in B&P Panels – Local, Main & Periodic Falls Critical conditions of strata behaviour invariably occurred in indian geo-mining conditions after extraction of two rows of pillars with 50 – 60 m span, and at an area of extraction of 4,000 - 6,000 m² including the ribs in the goaf. Longwall Caving Diagram Cut after cut, shear after shear the AFC & subsequently Chock shield supports will be advanced and the immediate roof rock may cave in or not. 31
  • 32. Main Fall As the retreat further proceeds substantial area of main roof rock forms a plate & caves in by imposing load on supports, known as main weighting. TENSILE FRACTURES CRACKS STARTS TO FORM IN MID SPAN For 150m Longwall face length, Mainfall fall is taking place After an area of exposure of 8000 to 12000 Sq.m for coal as immediate roof and After 7000 to 8000 sq.m for sandstone as immediate roof conditions Periodic Fall Periodic falls occur at 18 to 25m and 10 to 16m progress intervals for coal and sandstone as immediate roof conditions respectively 32