Kaizen   Auto Tuber
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Kaizen Auto Tuber

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5-S event in Auto Tuber area

5-S event in Auto Tuber area

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  • 1. KAIZEN
    MUDA
    KAIZEN
    5S Workplace
    Organization
    Team members:
    Kyle Roach (Team Leader)
    Sharon Huff
    Jerry Wines
    Mary Jenkins
    Virginia Hanes
    Terry Martin
  • 2.
  • 3. KAIZEN
    MUDA
    KAIZEN
    5S Workplace
    Organization
  • 4. What is 5S?
    The purpose of 5S is to establish a self-sustaining methodology to maintain clean organized work centers throughout the organization.
    5S is a powerful, fundamental process that improves productivity, safety, morale, and respect from customers.
    It is a process for creating and maintaining an organized, clean high performance workplace.
  • 5. What is 5S?
    Visual Management is a term used to describe organization of the workplace in such a fashion as to provide easy visible real time indicators as to the current status of the workplace. It is a critical element of 5S
    It is easy to understand, harder to apply, and difficult to sustain
  • 6. A Standardized Approach to 5S
    Japanese English
    1 SeiriSort - Clear out non-essentials
    2 Seiton Set in Order – Configure workplace
    3 Seiso Shine - Clean the environment
    4 Seiketsu Standardize - Define the routines
    5 Shitsuke Sustain - Comply to the Standard
  • 7. Why 5S?
    It provides a basis for being a World Class competitor
    It is a foundation for a more systematic approach to the workplace
    It improves productivity and morale
    5S is a visually-oriented, hands-on system!
  • 8. What Are The Benefits of 5S?
    Clean, pleasant and safe work areas
    Makes abnormalities and problems visible, thus corrective action is rapid
    Less wasted time completing work
    More efficient work processes
    More effective work practices
    Better utilization of work spaces
  • 9. What Are The Benefits of 5S?
    Improved employee morale
    “A place for everything and everything in its place”
    Safety considerations alone make 5S worth the time and effort!
  • 10. Before
  • 11. After
  • 12. Before
  • 13. After
  • 14. Before
  • 15. After
  • 16. Before
  • 17. After
  • 18. Before
  • 19. After
  • 20. Before
  • 21. After
  • 22. Before
  • 23. After
  • 24. After
  • 25. After
  • 26. Before
  • 27. After
  • 28. Testimonies
    First I want to say that Kaizen was an experience. At the beginning, I was a little hesitant about cleaning. The auto-tubing machine was a wreck. There was so much red ink and grease on everything and the build up over the years was tremendous. Without the team, one person could not have done it alone. I feel better working in a more clean area. I always have taken pride in the quality of the work I put out. Now it makes me want to do even better. I’ll do my best to keep the work area clean.
    Mary Jenkins
    You have to work every day and it really makes you feel better when you work in a place that clean. Our area was really dirty, but now after the cleaning of Kaizen, it really looks great. It makes you feel good inside. It makes you want to work, knowing it is clean. It makes you appreciate your department. I can not wait to see how beautiful this place will be when the Kaizen is finished. I hope will it is all done, everyone will help keep it clean and neat
    Virginia Haines