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MOCVD technology and material growth ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
1.Introduction ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Compare of epitaxial methods Growth method   time features limit LPE   (Liquid phase epitaxy) 1963 Growth form supersaturated solution onto substrate   Limited substrate areas and poor control over the growth of very thin layers   VPE   (Vapor phase epitaxy   1958 Use metal halide as transport agents  to grow No Al contained compound, thick layer   MBE   (Molecular Beam Epitaxy)   1958 1967   Deposit epilayer at ultrahigh vacuum Hard to grow materials with high vapor pressure  MOCVD   (Metal-Organic Chemical Vapor Deposition)   1968 Use metalorganic compounds as the sources Some of the sources like AsH 3  are very toxic.
Some about the name of MOCVD In the reference, MOCVD also have some other names. Different people prefer different name. All the names refer to the same growth method. MOCVD (Metalorganic chemical vapor deposition) OMCVD(Organometallic CVD) MOVPE (MO vapor phase epitaxy) OMVPE AP-MOCVD (Atmosphere MOCVD) LP-MOCVD (Low pressure MOCVD)
2. The MOVD growth system
Vacuum and Exhaust system Gas handle  system Computer Control Reactor MOCVD Growth System
Gas handling system The function of gas handling system is mixing and metering of the gas that will enter the reactor. Timing and composition of the gas entering the reactor will determine the epilayer structure.   Leak-tight  of the gas panel is essential, because the oxygen contamination will degrade the growing films’ properties. Fast switch  of valve system is very important for thin film and abrupt interface structure growth,    Accurate control  of flow rate, pressure and temperature can ensure the stable and repeat.
Reactor-1
Reactor-2
Aixtron Model-2400 reactor
Exhaust system   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
3. Metalorganic compound   The vapor pressure of the MO source is an important consideration in MOCVD, since it determines the concentration of source material in the reactor and the deposition rate. Too low a vapor pressure makes it difficult to transport the source into the deposition zone and to achieve reasonable growth rates. Too high a vapor pressure may raise safety concerns if the compound is toxic.  Further more, it is easier to control the delivery from a liquid than from a solid. Vapor pressures of Metalorganic compounds are calculated in terms of the expression   Log[p(torr)]=B-A/T
Vapor pressure of most common MO compounds   Log[p(torr)]=B-A/T   Compound   P at 298 K (torr) A   B   Melt point   ( o C) (Al(CH 3 ) 3 ) 2 TMAl 14.2 2780 10.48 15 Al(C 2 H 5 ) 3   TEAl 0.041   3625 10.78 -52.5 Ga(CH 3 ) 3   TMGa 238   1825 8.50 -15.8 Ga(C 2 H 5 ) 3   TEGa 4.79   2530 9.19 -82.5 In(CH3) 3   TMIn 1.75 2830 9.74 88 In(C 2 H 5 ) 3   TEIn 0.31 2815 8.94 -32 Zn(C 2 H 5 ) 2   DEZn 8.53 2190 8.28 -28 Mg(C 5 H 5 ) 2   Cp2Mg 0.05 3556 10.56 175
Calculate the mole flow rate of MO sources   When we read some reference, we often see people use  mol/min  to indicate the flow rate. Normally, we use the formula to calculate it.    F (mol/min)=p  MO /p  Bubbler *[flow rate (ml/min)]/22400 (mol/ml)   We need to calculate the mole flow rate before we determine the growth condition. If we want to grow alloys, we can use the mole flow rate to estimate the alloys’ composition.   For example, if we grow AlGaN, we can estimate the Al concentration use the following formula if we assume the efficiency of Al and Ga sources is the same.  x  Al =F  Al /(F  Al + F  Ga )
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],4. Gas phase and surface reaction
reaction
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],5. Materials Characterization
Two Step MOCVD Growth procedure Ga(CH 3 ) 3 +NH 3   GaN+CH 4 6. MOCVD grow GaN and related materials High temperature treatment Buffer layer Epilayer Growth TMGa NH 3 Temperature 1150 o C 550 o C 1050 o C
Some basic problem related to GaN growth ,[object Object],[object Object],[object Object]

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Mocv Dmaterialgrowth

  • 1.
  • 2.
  • 3. Compare of epitaxial methods Growth method time features limit LPE (Liquid phase epitaxy) 1963 Growth form supersaturated solution onto substrate Limited substrate areas and poor control over the growth of very thin layers VPE (Vapor phase epitaxy 1958 Use metal halide as transport agents to grow No Al contained compound, thick layer MBE (Molecular Beam Epitaxy) 1958 1967 Deposit epilayer at ultrahigh vacuum Hard to grow materials with high vapor pressure MOCVD (Metal-Organic Chemical Vapor Deposition) 1968 Use metalorganic compounds as the sources Some of the sources like AsH 3 are very toxic.
  • 4. Some about the name of MOCVD In the reference, MOCVD also have some other names. Different people prefer different name. All the names refer to the same growth method. MOCVD (Metalorganic chemical vapor deposition) OMCVD(Organometallic CVD) MOVPE (MO vapor phase epitaxy) OMVPE AP-MOCVD (Atmosphere MOCVD) LP-MOCVD (Low pressure MOCVD)
  • 5. 2. The MOVD growth system
  • 6. Vacuum and Exhaust system Gas handle system Computer Control Reactor MOCVD Growth System
  • 7. Gas handling system The function of gas handling system is mixing and metering of the gas that will enter the reactor. Timing and composition of the gas entering the reactor will determine the epilayer structure.   Leak-tight of the gas panel is essential, because the oxygen contamination will degrade the growing films’ properties. Fast switch of valve system is very important for thin film and abrupt interface structure growth,   Accurate control of flow rate, pressure and temperature can ensure the stable and repeat.
  • 11.
  • 12. 3. Metalorganic compound The vapor pressure of the MO source is an important consideration in MOCVD, since it determines the concentration of source material in the reactor and the deposition rate. Too low a vapor pressure makes it difficult to transport the source into the deposition zone and to achieve reasonable growth rates. Too high a vapor pressure may raise safety concerns if the compound is toxic. Further more, it is easier to control the delivery from a liquid than from a solid. Vapor pressures of Metalorganic compounds are calculated in terms of the expression   Log[p(torr)]=B-A/T
  • 13. Vapor pressure of most common MO compounds Log[p(torr)]=B-A/T Compound P at 298 K (torr) A B Melt point ( o C) (Al(CH 3 ) 3 ) 2 TMAl 14.2 2780 10.48 15 Al(C 2 H 5 ) 3 TEAl 0.041 3625 10.78 -52.5 Ga(CH 3 ) 3 TMGa 238 1825 8.50 -15.8 Ga(C 2 H 5 ) 3 TEGa 4.79 2530 9.19 -82.5 In(CH3) 3 TMIn 1.75 2830 9.74 88 In(C 2 H 5 ) 3 TEIn 0.31 2815 8.94 -32 Zn(C 2 H 5 ) 2 DEZn 8.53 2190 8.28 -28 Mg(C 5 H 5 ) 2 Cp2Mg 0.05 3556 10.56 175
  • 14. Calculate the mole flow rate of MO sources When we read some reference, we often see people use mol/min to indicate the flow rate. Normally, we use the formula to calculate it.   F (mol/min)=p MO /p Bubbler *[flow rate (ml/min)]/22400 (mol/ml)   We need to calculate the mole flow rate before we determine the growth condition. If we want to grow alloys, we can use the mole flow rate to estimate the alloys’ composition. For example, if we grow AlGaN, we can estimate the Al concentration use the following formula if we assume the efficiency of Al and Ga sources is the same. x Al =F Al /(F Al + F Ga )
  • 15.
  • 17.
  • 18. Two Step MOCVD Growth procedure Ga(CH 3 ) 3 +NH 3 GaN+CH 4 6. MOCVD grow GaN and related materials High temperature treatment Buffer layer Epilayer Growth TMGa NH 3 Temperature 1150 o C 550 o C 1050 o C
  • 19.