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Carpenter Technology Corporation Phil Sampona Matt Furedi Matt Osterstrom
Overview ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
History
James Carpenter ,[object Object]
Carpenter Beginnings ,[object Object],[object Object]
New Product Timeline ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object]
Products / Markets
Carpenter is all around you in these major global markets ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Cars run hotter, jets fly  faster , and golf clubs hit  farther .   Helping products perform better
Where performance is critical
A diverse product catalog ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
A full range of product forms ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
A global presence ,[object Object],[object Object],[object Object],[object Object],More than a steel company Since the early 1990s, Carpenter has grown from a U.S. specialty  steel  producer to a  specialty   materials  producer with a global reach.
International   presence ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Financials
Carpenter Sales FY 2009
Corporate Financial Information ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Competitors
Allegheny Technologies Nucor Corp United States Steel Corp
Operational Strategy
Carpenter’s Manufacturing  Process
Carpenter’s Manufacturing  Process Carpenter manufactures hundreds of grades of specialty cast and powder alloys including stainless steels, high temperature (nickel, iron and cobalt-base) alloys, high strength steels, magnetic and controlled expansion alloys, tool steels, and other special purpose alloys.  Product forms include bar, billet, large-diameter hollow bar, wire, fine wire and ribbon, precision strip, special shapes, plate, powder shapes.
Carpenter’s Manufacturing  Process Stainless and Specialty Metals ,[object Object],[object Object],[object Object],1 of 5 PRIMARY MELTING:  Primary melting produces specialty alloys in ingot or powder metal form for further processing.  The arc melting process allows for certain alloys to be continuously cast into long “ingots” before hot rolling.
Electric Arc Melting
Carpenter’s Manufacturing  Process ,[object Object],[object Object],[object Object],PREMIUM MELTING:  Carpenter has one of the most advanced premium melting operations in the world. VIM furnaces melt raw materials under controlled vacuum conditions to produce high-purity ingots and pre-alloyed powders. The VAR and ESR processes re-melt ingots to further impart desirable properties.  Ingot HEAT TREATING 2 of 5
Electroslag  Re-melting
Carpenter Manufacturing  Process FORGING AND COGGING:  Large ingots are rolled, pressed or forged into intermediate-sized billets for further processing. Some billet product may be shipped directly to customers. 4,500-Ton Forge Press SX-65 Rotary Forge SX-32 Rotary Forge In-Line Cogging Mills Billet HEAT TREATING 3 of 5
Rotary Forge
Carpenter Manufacturing  Process HOT ROLLING: Billets are progressively rolled to smaller cross-section sizes and emerge as hot rolled bars or coils of rod, wire, flat strip, or special shapes.  Wire Rolling Mills Bar Rolling Mills Custom Lot Mill (Hand Mills) HEAT TREATING Coil Bar Strip 4 of 5
Hot Rolling Mill
Carpenter Manufacturing  Process COLD FINISHING: Various cold drawing, turning and rolling operations produce finished forms of bar, wire, fine wire and ribbon, strip, plate and special shaped bar and wire to exacting customer specifications.  Product is then shipped to Carpenter distribution centers or direct to the customer.  Large Bar Finishing In-Line  Bar-to-Bar  Finishing In-Line  Coil-to-Bar  Finishing Wire  Finishing Strip and Plate  Finishing 5 of 5
Cold Rolling Mill
Carpenter’s Improvement Process
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Establish Stability -> Improve Process Flow -> Develop Pull -> Level Production ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Stability Tools Lean Manufacturing Implementation Sequence Carpenter’s Improvement Process
Carpenter’s Metrics
Carpenter’s Metrics
5S Examples
Visual Workplace Examples
Total Productive Maintenance Examples
Human Resources
Mission, Vision & Values ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Who works there? ,[object Object],[object Object]
Carpenter Careers ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Current Career Opportunities
College Recruitment Program ,[object Object],[object Object],[object Object],[object Object]
Community Relations ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Awards ,[object Object],[object Object],[object Object],[object Object]
Supply Chain & Resource Planning
Raw Materials ,[object Object],[object Object],[object Object],[object Object]
Quality ,[object Object],[object Object]
Distribution Networks ,[object Object],[object Object],[object Object]
Resource Planning ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Locations
Specialty Alloys ,[object Object],[object Object],[object Object],[object Object]
Specialty Wire Products ,[object Object],[object Object],[object Object],[object Object]
Talley Metals Technology, Inc. ,[object Object],[object Object]
Shalmet Corporation ,[object Object],[object Object],[object Object]
Carpenter Powder Products ,[object Object],[object Object],[object Object]
Other Locations ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Questions
References http://www.dailyfinance.com/company/carpenter-technology-corporation/crs/nys/top-competitors http://www.cartech.com/

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Mba 513 final carpenter

Editor's Notes

  1. … Carpenter! James Carpenter was a construction engineer who became interested in the progress of steel in 1879. Steels were still relatively new at that time, gradually replacing iron as the metal of choice.
  2. Carpenter’s history as a pioneer in materials science has served it well. With manufacturing and service centers on four continents, we have arguably the most diverse product line of any single competitor in the world.