The document discusses the benefits of using a heat pump system instead of a traditional electrical heating system for aging rooms. Some key points: 1) A heat pump system saves a large amount of energy compared to electrical heating as it can produce both heating and cooling with less power input. 2) An aging room equipped with a heat pump unit does not need an exhaust system for overheating since the heat pump can provide cooling. This saves engineering costs and avoids disrupting nearby clean rooms. 3) A heat pump system requires less electrical infrastructure like wiring and transformers, saving at least 25% on material costs.

2. 1.Large scale of energy saving
老化室專用熱泵熱風機 優點1-大幅節約能源
The traditional electrical heating system is substituted by
Aging-room耗費能源的電熱加熱系統已過時了，
low energy consumption heat-pump system
heat-pump package unit 低耗能的熱泵( heat-pump )加熱系統，早已取代
傳統的電熱加熱系統。
Aging-room 老化室又叫燒機室，是針對高性能電子 逐漸地被暴露，如矽片表面污染、組織不穩定、焊接空 傳統電熱加熱系統 Traditional electrical heating system
產品（如︰計算機整機，顯示器，終端機，車用電子 洞、晶片和管殼熱阻匹配不良等。一般這種缺陷需要在
產品，電源供應器，主機板、監視器、交換式充電器 元件工作於額定功率和正常工作溫度下，運行一千個小
等）模擬出一種高溫、惡劣的測試環境，是提升產品 時左右才能全部被暴露，只是對每只元件測試一千個小
穩定性、可靠性的重要實驗設施，是各生產企業提升 時是無法實現的，所以需要對其施加熱應力和偏壓，進
電力 1Kw 熱源 100％ Aging-room
1Kw100％ heating
產品品質和競爭性的重要生產流程，該設備廣泛應用 行高溫功率應力試驗，來加速這類缺陷的提早暴露，也 Power
於電源電子、電腦、通訊、生物製藥等領域，透過此 就是給電子產品施加熱的、電的、機械的或多種綜合的 電熱加熱系統
Electrical heating
測試流程可檢查出不良品或不良元件，是客戶迅速找 外部應力，類比嚴酷的工作環境，消除加工應力和殘餘 system
出問題，解決問題的有效手段，充分提升客戶生產效 溶劑等物質，使潛伏的故障能提前出現。
率和產品品質。 熱泵(heat-pump)加熱系統 Heat-pump heating system
老化後的元件進行電氣參數測量，篩選剔除失效或變值
Aging-room
電子產品在生產製造時，因設計不合理，原材料或工 的元件，儘可能把產品的早期失效，消滅在正常使用之 3Kw 熱源 300％
heating
藝措施方面的原因，引起產品的質量問題有兩類，第 前，這種為提升電子產品可靠度和延長產品使用壽命，
一類是產品的性能參數未達標準，生產的 對穩定性進行必要的考核，以便剔除那些有“早
產品不符合使用要求；第二類是潛在 電子產品 逝”缺陷的潛在元件，確保整機優秀品質 電力
1Kw100％
高溫老化的原理 Power
的缺陷，這類缺陷不能用一般的測試 和期望壽命的工藝就是高溫老化的原理。 Cooling-room
熱泵加熱系統 2Kw 冷源 200％
cooling 空調冷卻能力
手段發現，而是需要在使用的過程中 heat-pump Cooling capacity
High temperature
Aging-room (also called Burn-in Room) is aging of electronic category is potential defect that could not be
used to test semi-finished & finished electronic product identified immediately by general testing procedure and
熱泵(heat-pump)加熱系統合計可產生500％應用能源
products (for example, Computer, Server, Monitor, AUTO only gradually reveals along the process of operation, such Heat-pump heating system can produces 500% of energy application
electronic products, Power Supply Electronic Switching, PCBs as wafer surface contamination, unstable structure, welding cavity
and other electronic products) under simulated high temperature, and non-compatibility of chip and shell heat resistance. In general, 傳統電熱加熱系統每輸入 1Kw 的電力，僅能產生 1Kw 的 Traditional electrical heating system can only produces 1 Kw of
severe environment. It is the critical testing equipment for the product with potential defect would take over one thousand 加熱量， topwell 的熱泵( heat-pump )加熱系統每輸入 heating capacity by 1 Kw of electrical power input. However, Topwell
promoting the quality and reliability of products. Such testing hours of operation to expose the defect if operated under specified 1Kw的電力，除了可產生3Kw的加熱量(300％)，另可產 Heat-pump heating system, by input of 1 Kw electrical power, can
procedure is also an important procedure for industry to promote powering condition and working temperature. 生2Kw的空調冷卻能力(200％)，合計可產生5Kw應用能 generate 3 Kw of heating capacity (300%) and 2 Kw of cooling
quality and competition of product. 源(500％)。 capacity (200%), total 5 Kw of energy application (500%)
Obviously, over one thousand hours of testing on parts is un-
The testing equipment is widely applied in the industries such realistic. Therefore, additional heat stress and pressure, such as
as power supply electronics, computer, communication and high temperature power stress testing, accelerate the exposure of
節能經濟效益分析(700m3 容積-aging room 案例)
bio-pharmaceutical. Through the testing procedure, the client defect, that is, apply external stress including thermal, electrical,
can identify the defected product or parts and quickly solve the mechanical or multiple to create the severe working environment, Energy saving analysis(700m3 volume of-aging room case)
problem, and consequently promote the production efficiency and eliminate the stress and solvent residue, and enable the exposure
項目＼系統 電熱系統 熱泵(heat-pump)系統
increase the product quality. of defect. To conduct the measurement of electrical parameter after Item/System Electrical heating system Heat-pump heating system
aging and identify the defected parts, and eliminate the early failure
電力容量 Power Capacity Kw 200 75
The cause of product defect could be resulted from design, before application, such measures taken to promote the product
基本電費 Basic Fee 元／年 445.920 167.220
material or machinery and is classified into two categories. The reliability and service life are the basic technology of aging testing.
first category is product fails to meet the specification; the second 流動電費 Electrical fee 元／年 2.499.840 937.440
年度總電費 Annual electrical fee 元／年 2.945.760 1.104.660
年度節約電費達: NT1,841,100元 Annual energy saving: NTD1,841,100
1
In line aging-room 2

3. 優點2-不必設置超溫排氣系統 2.Large scale of energy saving 熱泵熱風機應用示意圖 Application case of heat-pump package unit
傳統aging-room於室溫過高時，是採排氣方式將室內高溫 As room temperature of aging-room is too high, traditionally the
空氣排除，同時引入週邊潔淨室的冷空氣，來達到冷卻降 high temperature of room air is exhausted to induce the cooled air
溫的目的，但也因此造成能源的浪費與損失。 from surrounding, which results in additional energy consumption.
1 由冰水系統取熱(支援冰水系統冷卻能力))
Topwell Heat-pump package unit equipped with double functions
Obtain heat from chilled water system (supply chilled water system cooling capacity)
topwell 熱泵式機組因自體具備加熱與冷卻的雙效功能，
of heating and cooling. As aging-room is over heated, Heat-
當aging-room室溫過熱時，熱泵式機組可進行冷卻降溫的
pump package unit is able to provide the cooling, therefore the
動作，因此aging-room可不必設置超溫的排氣系統，除了
installation of exhaust system is un-necessary. In addition to Cooling-room Aging-room
可節約能源外、另可節省排氣系統的工程費用，同時可避
energy saving, the initial cost of exhaust system is eliminated
免干擾週邊潔淨室的溫度控制。 冷卻室 26℃ 老化熟成室 35�50℃
4 1.壓縮機 compressor
2.水側熱交換器 heat exchanger 16℃ 26℃ 60℃ 50℃
1
5 6 3.水幫浦 pump Air conditioning unit Heat-pump unit
4.循環風扇 Fan
5.加熱盤管 heating coil
2 12℃
6.冷卻盤管 cooling coil
至空調冷水或PCW系統 12℃
To chilled water or PCW system 3
空調機 熱泵機
優點3-大幅節省電力設施費用 3.Cost saving on electrical system
topwell 熱泵系統由於電力容量需求較電熱系統小，因 Topwell Heat-pump heating system require less power than 12℃冰水系統
此包括配線、配電盤、變壓器等電力設施，至少可降低 electrical heating system, therefore at least 25% of cost saving on 12℃ Chilled water system
25％以上的材料費用。 material including wiring, power panel and transformer.
2 由PCW系統取熱或冷卻水系統取熱
優點4-供熱的過程可同時提供水側的冷卻能力 4. Water side cooling capacity is available while Obtain heat from PCW system or cooling water system
heating supply
topwell熱泵式機組在供熱的同時可提供水側的冷卻能力，
可用以輔助冷卻諸如：空調冰水、製程冷卻水 PCW ，或 Topwell Heat-pump package unit can provide cooling on water
是提供aging-room後段cooling-room空調箱的冰水能源， side while generating heat. The cooling capacity can apply to Cooling-room Aging-room
如此又可大幅的節省上述系統的冷卻能源。 chilled water, PCW cooling water or chilled water supply of air 冷卻室 26℃ 老化熟成室 35�50℃
conditioning unit for cooling-room (after aging –room).
優點5-標準規格品，維護保修容易 5. Standard specification for easy maintenance
標準規格品(4個機型)，在廠運轉測試完成才出貨，品質 Four types of standard unit are available. Each unit is 16℃ 26℃ 60℃ 50℃
穩定，零件資料完整，免除現場施工工程品質不易控制， tested in factory before shipment to ensure the best Air conditioning unit Heat-pump unit
及設計、零件資料不完整的缺失。 quality.
優點6-採PLC及人機界面控制，監視管理容易 12℃
12℃
topwell熱泵式機組可多機連線至中控室控制，監視管理容
易，即使中央監控系統異常，亦可單機自主管理運轉，系
統穩定度高。 空調機 熱泵機
6. PLC and HMI control for easy management
冷卻水系統 PCW系統
Topwell Heat-pump package unit control system can be connected to unit is able to run independently if central control system fails to Cooling water system PCW system
central monitoring/control system for convenient management. The function.
3
In line aging-room 4

4. 熱泵熱風機應用示意圖 Application case of heat-pump package unit 性能規格表 Specification
項目 Item 機組型號 Model HCS1-04 HCS1-05 HCS1-08 HCS1-10
送風管 Supply Air Duct 製熱能力
KW 18.8/19.2 23/23.6 33/34 43.3/44.3
Heating capacity
機組規格 製冷能力
KW 13.3/14.2 15.6/16.8 22.8/24.7 29.7/32
回風管 Return Air Duct Unit Cooling capacity
送風管 Supply Air Duct specification
輸入電力
KW 8.2/7.7 10/9.3 14.8/13.8 18.6/17.3
Input power
電源規格 Power source 3 Φ / 220-380-440 / 60Hz
型 式 type 全密閉渦卷式 Closed scroll type
上部回風口 Return Air Grille 壓縮機
啟動方式 start 延時直接啟動 Delayed direct start
compressor
冷 媒 coolant R-134a
4"PU庫板 4"PU Panel
型 式 type 板式熱交換器 Plate heat exchanger
夾層風道 Return shaft
入出水溫 入水溫度12℃、出水溫度9℃
℃
In/out temp. Inlet temp12℃ outlet temp9℃
(AGING-ROOM)
冰水流量
LPM 64/68 75/80 109/118 142/153
冰水器 water flow
Chilled
沖孔出風口 Supply Air Lauver Water unit 接管尺寸
in 1-1/2” 1-1/2” 1-1/2” 1-1/2”
Connexction pipe size
水壓降
bar 0.5
Head loss
污垢係數
m² ℃/W 0.000018
Fouling factor
高效率無縫銅管外附抗蝕鋁鰭片
型 式 type
High efficiency seamless steel pipe w/ anti-corrosion aluminum fin
至冰水、PCW或冷卻水系統 熱泵機應用示意圖1 環境溫度
℃ 50 ℃ / 45 ℃
To chilled water or PCW cooling water system Temperature
加熱風側
Heated 循環風量
CFM 4300 5200 6300 8400
Air side Flow volume
回風管 Return Air Duct
全 壓
Pa 375 375 375 375
送風管 Supply Air Duct 送風管 Supply Air Duct Total pressure
離心式外轉子馬達風車組
風車型式 Motor/fan
external rotor motor w/centrifugal fan unit
水泵 馬 力 Horse power HP 1 1 1 2
上部回風口 Return Air Grille Pump 揚 程 Head m 15 15 15 15
PLC控制，觸控人機界面，溫控及延時保護裝置，高低壓保護，防凍保護，壓縮機線
4"PU庫板 4"PU Panel 圈過熱及過載保護，熔栓保護
夾層風道 Return shaft 控制及保護 Control and Protection
PLC control, HMI touch panel, thermal and delay protection, high/low pressure protection, anti-frozen
protection, compressor coil over heat and over load protection, melting pin protection
(AGING-ROOM)
機體塗裝 Coating 鍍鋅鋼板烤漆 Galvanized steel with paint coated
沖孔出風口 Supply Air Lauver 主機重量 Weight Kg 330 400 460 550
長度 L Length mm 1,350 1,350 1,350 1,350
寬度 W Width mm 1,000 1,000 1,000 1,000
機組尺寸
Dimension 高度 H Hight mm 1,450 1,600 1,760 1,960
至冰水、PCW或冷卻水系統 熱泵機應用示意圖2 基礎孔距 A
mm 1,050 1,050 1,050 1,050
Foundation hole pitch
To chilled water or PCW cooling water system
基礎孔距 B
mm 950 950 950 950
Foundation hole pitch
5
In line aging-room 6