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Product Data Sheet

                 for accelerated dry times
                     of 7, 14 & 21 days



Tel: 0845 555 5656              www.flexidry.com

      Version 003, November 2009 Ⓒ FlexiDry Global Ltd
Description
                                                   A unique additive enabling accelerated drying and hardening of floor screeding
                                                   systems. Suitable for bonded, unbonded, floating and heated screeds. Light foot traffic
                                                   can be achieved within 12 hours and suitable for final floor coverings within the
                                                   timescales stated on the dosage chart.

                                                   Typical Use
                                                   Typically used as a levelling screed to receive finished floor coverings such as tiles,
                                                   wood flooring, laminate, PVC, natural stone, carpet and a variety of other floor
                                                   finishes.

                                                   Benefits
                                                   • Foot traffic within 12 hours
                                                   • Apply final finishes within 7-21 days depending on dosage
                                                   • Easy compaction giving more consolidated molecular structure
                                                   • Very low shrinkage allowing larger bay sizes
                                                   • Stable performance on underfloor heating
                                                   • Mixed economy of scale (costs) as one product can be adjusted to facilitate dry times
                                                   • Better durability
                                                   • Water repellent
                                                   • Compatible with cementitious compounds and adhesives
                                                   • Thinner screeds can be applied
                                                   • Logistical advantage due to low volume requirement

                                                   Dosage
                                                   F1 (7 days):    175ml of FlexiDry ® per 25kg of Cement
                                                   F2 (14 days): 125ml of FlexiDry ® per 25kg of Cement
                                                   F3 (21 days): 85ml of FlexiDry ® per 25kg of Cement

                                                   Mixing of Material
                                                   Materials should be mixed in a forced action mixer such as a screed pump or pan
                                                   mix. The correct dosage of FlexiDry ® should be dispersed in a water bucket and
                                                   added to the correct sand and cement grades. Mixing time should be approximately
                                                   2 minutes, ensuring a good distribution of product and water, adjusted to facilitate
                                                   trowelling. See dosage chart above for FlexiDry ® quantities. Materials to be read
                                                   in conjunction with BS8204:1 2003 and relevant codes of practice.

                                                   Laying of the Screed
                                                   Screeds are to be mixed, compacted and finished within the open working time and
                                                   should not be re-agitated. A specialist floor screeding contractor is recommended for
                                                   the successful application and read in conjunction with BS8204:1 2003.

                                                   Compaction of Screed
                                                   The screed should be worked and well compacted. Thickness greater than 75mm
                                                   would need to be applied in layers of 50mm. Apply the base layer, then roll to
                                                   compact and rake to provide key for additional layer(s).


Version 003, November 2009 Ⓒ FlexiDry Global Ltd
Reinforcement
                                                    Fibre or steel mesh reinforcement as required.
                                                    Steel or SBR slurry bond to vertical dayjoints.

                                                    Perimeter Expansion/Contraction
                                                    10mm polyethylene strip should be used around the perimeter and any columns or
                                                    fixed points that reflect through the finished screed.

                                                    Bay Sizes
                                                    Bay sizes should be read in conjunction with final floor finish guides and pre-
                                                    determined on the drawings. To be read in conjunction with correct codes of practice.

                                                    Temperature and Humidity
                                                    Low or extremely high processing and underground temperature and/or high humidity
                                                    may result in longer drying and setting times. By acceleration of the hydration the
                                                    different building site conditions are almost regulated. Relative humidity of the air is
                                                    essential and a general test should be done to check the remaining moisture ahead of
                                                    working with steam-proof toppings.

                                                    Safety Information
                                                    See separate safety data sheet.

                                                    Product information
                                                     Material                                Additive, modified polycarboxylate in water
                                                     Bulk density                            Approx. 1.1 g/cm3
                                                     Shape                                   Liquid
   A unique additive                                 Colour                                  Black/brown
                                                     Label according to Hazardous good
enabling accelerated                                 regulation sheet (GGVS) Hazardous
                                                                                             No hazardous good irritating

                                                     material regulation (GefStdN) Further
          drying and                                 information see Safety information
                                                     Storage                                 Keep between 5°C and 30°C
  hardening of floor                                 Shelf life                              At least 9 months from delivery date

  screeding systems.                                 Packaged size
                                                     Consumption
                                                                                             Plastic drums of 20 and 1000 liters
                                                                                             See Dosage Table (mixed)
                                                     Consistencies                           Mix to an earthy consistency
                                                     Recommended thickness                   Minimum – 25mm for bonded screed;
                                                                                             Minimum – 40mm for unbonded screed;
                                                                                             Minimum – 60mm for floating and heated screeds.
                                                                                             Minimum over UFH pipes – 30mm
                                                     Working temperature                     +5°C to +30°C
                                                     Mixing                                  Forced action mixer Pan/Screed Pump
                                                     Pumping                                 Pneumatic
                                                     Mortar-consistency                      Adjust to facilitate trowelling
                                                     Open working time                       Approx. 60-90 minutes depending on dosage
                                                     Light Foot Traffic                      12 hours
                                                     Dry Time F1                             7 days
                                                     Dry Time F2                             14 days

 Version 003, November 2009 Ⓒ FlexiDry Global Ltd    Dry Time F3                             21 days
How FlexiDry® Works
                                                   The water/cement value expresses the mass ratio to the cement content of the
                                                   effective water content within the screed. Therefore the effective water content is the
                                                   difference between the total water amount in the fresh screed and the water content
                                                   that is absorbed by the aggregate. The cement needs a certain amount of water for
                                                   fully setting (hydration). The chemically bonded water is named hydrate water and is
                                                   about 18-20 % of the cement weight. To produce the cement gel, one needs a water
                                                   amount that is larger than the chemical bonded water amount. The gel water which is
                                                   physically bonded is about 15% of the cement weight. Combined with FlexiDry ®
                                                   a further part of water molecules is bonded and therefore the chemical and physical
                                                   bonded water gets fixed. For a full hydration of the cement about 33-35 % of the
                                                   cement volume is necessary which equals to a water/cement value of 0.33-0.35.
                                                   With a water/cement value above 0.35 excessive water remains in the capillary
                                                   pores and drains. This “excessive” water is responsible for all known disadvantages
                                                   among others to include porosity, shrinkage and curling of the screed. By using
                                                   FlexiDry ® the water amount per mixture is 50 kg of cement depending on
                                                   workability and remaining moisture of the sand between 9 and 20 litres of water.
                                                   The analytical water/cement value of 0.35 is at 17.5 litres of water. As further water
                                                   is bonded and the hydration is accelerated one can understand the shortened time
                                                   frame to reach workability.
                                                   With a CM measurement capillary and gel water, react depending on measuring time.
                                                   After 10 minutes of read-off time about 1% of gel water will react to acetylene gas
                                                   with calcium carbide. Subtract 1.2% until age of screed of 8 days and 1% until age of
                                                   screed of 14 days from the measurements.

                                                   Consolidation
                                                   The necessary water needed for hydration is embedded at the start in the system and
                                                   is available for the system for hydration. That means within 25-30 days a bulk of the
                                                   bonded water is transformed into hydrate products. Especially in the third hydrate
                                                   phase, the transformation into cement stone takes place. Our measurements showed
                                                   that about 0.6%-0.75% of the one percent are used for producing cement stone
                                                   within the time frame. A smaller part is delivered by diffusion. That means that the
                                                   bonding forces of molecules tend to get weaker. The maker of FlexiDry ® accepts
                                                   the warranty for the promised features and the effect of the FlexiDry ® Formula.




                                                       Disclaimer
      Tel: 0845 555 5656                               All efforts are made to ensure the information is correct at time of publication
      www.flexidry.com                                 and is not intended as a particular specification. Description is for guidelines
                                                       only and responsibility for any loss, damage or injury whatsoever, will remain
                                                       outside our responsibility.
Version 003, November 2009 Ⓒ FlexiDry Global Ltd

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FlexiDry Datasheet

  • 1. Product Data Sheet for accelerated dry times of 7, 14 & 21 days Tel: 0845 555 5656 www.flexidry.com Version 003, November 2009 Ⓒ FlexiDry Global Ltd
  • 2. Description A unique additive enabling accelerated drying and hardening of floor screeding systems. Suitable for bonded, unbonded, floating and heated screeds. Light foot traffic can be achieved within 12 hours and suitable for final floor coverings within the timescales stated on the dosage chart. Typical Use Typically used as a levelling screed to receive finished floor coverings such as tiles, wood flooring, laminate, PVC, natural stone, carpet and a variety of other floor finishes. Benefits • Foot traffic within 12 hours • Apply final finishes within 7-21 days depending on dosage • Easy compaction giving more consolidated molecular structure • Very low shrinkage allowing larger bay sizes • Stable performance on underfloor heating • Mixed economy of scale (costs) as one product can be adjusted to facilitate dry times • Better durability • Water repellent • Compatible with cementitious compounds and adhesives • Thinner screeds can be applied • Logistical advantage due to low volume requirement Dosage F1 (7 days): 175ml of FlexiDry ® per 25kg of Cement F2 (14 days): 125ml of FlexiDry ® per 25kg of Cement F3 (21 days): 85ml of FlexiDry ® per 25kg of Cement Mixing of Material Materials should be mixed in a forced action mixer such as a screed pump or pan mix. The correct dosage of FlexiDry ® should be dispersed in a water bucket and added to the correct sand and cement grades. Mixing time should be approximately 2 minutes, ensuring a good distribution of product and water, adjusted to facilitate trowelling. See dosage chart above for FlexiDry ® quantities. Materials to be read in conjunction with BS8204:1 2003 and relevant codes of practice. Laying of the Screed Screeds are to be mixed, compacted and finished within the open working time and should not be re-agitated. A specialist floor screeding contractor is recommended for the successful application and read in conjunction with BS8204:1 2003. Compaction of Screed The screed should be worked and well compacted. Thickness greater than 75mm would need to be applied in layers of 50mm. Apply the base layer, then roll to compact and rake to provide key for additional layer(s). Version 003, November 2009 Ⓒ FlexiDry Global Ltd
  • 3. Reinforcement Fibre or steel mesh reinforcement as required. Steel or SBR slurry bond to vertical dayjoints. Perimeter Expansion/Contraction 10mm polyethylene strip should be used around the perimeter and any columns or fixed points that reflect through the finished screed. Bay Sizes Bay sizes should be read in conjunction with final floor finish guides and pre- determined on the drawings. To be read in conjunction with correct codes of practice. Temperature and Humidity Low or extremely high processing and underground temperature and/or high humidity may result in longer drying and setting times. By acceleration of the hydration the different building site conditions are almost regulated. Relative humidity of the air is essential and a general test should be done to check the remaining moisture ahead of working with steam-proof toppings. Safety Information See separate safety data sheet. Product information Material Additive, modified polycarboxylate in water Bulk density Approx. 1.1 g/cm3 Shape Liquid A unique additive Colour Black/brown Label according to Hazardous good enabling accelerated regulation sheet (GGVS) Hazardous No hazardous good irritating material regulation (GefStdN) Further drying and information see Safety information Storage Keep between 5°C and 30°C hardening of floor Shelf life At least 9 months from delivery date screeding systems. Packaged size Consumption Plastic drums of 20 and 1000 liters See Dosage Table (mixed) Consistencies Mix to an earthy consistency Recommended thickness Minimum – 25mm for bonded screed; Minimum – 40mm for unbonded screed; Minimum – 60mm for floating and heated screeds. Minimum over UFH pipes – 30mm Working temperature +5°C to +30°C Mixing Forced action mixer Pan/Screed Pump Pumping Pneumatic Mortar-consistency Adjust to facilitate trowelling Open working time Approx. 60-90 minutes depending on dosage Light Foot Traffic 12 hours Dry Time F1 7 days Dry Time F2 14 days Version 003, November 2009 Ⓒ FlexiDry Global Ltd Dry Time F3 21 days
  • 4. How FlexiDry® Works The water/cement value expresses the mass ratio to the cement content of the effective water content within the screed. Therefore the effective water content is the difference between the total water amount in the fresh screed and the water content that is absorbed by the aggregate. The cement needs a certain amount of water for fully setting (hydration). The chemically bonded water is named hydrate water and is about 18-20 % of the cement weight. To produce the cement gel, one needs a water amount that is larger than the chemical bonded water amount. The gel water which is physically bonded is about 15% of the cement weight. Combined with FlexiDry ® a further part of water molecules is bonded and therefore the chemical and physical bonded water gets fixed. For a full hydration of the cement about 33-35 % of the cement volume is necessary which equals to a water/cement value of 0.33-0.35. With a water/cement value above 0.35 excessive water remains in the capillary pores and drains. This “excessive” water is responsible for all known disadvantages among others to include porosity, shrinkage and curling of the screed. By using FlexiDry ® the water amount per mixture is 50 kg of cement depending on workability and remaining moisture of the sand between 9 and 20 litres of water. The analytical water/cement value of 0.35 is at 17.5 litres of water. As further water is bonded and the hydration is accelerated one can understand the shortened time frame to reach workability. With a CM measurement capillary and gel water, react depending on measuring time. After 10 minutes of read-off time about 1% of gel water will react to acetylene gas with calcium carbide. Subtract 1.2% until age of screed of 8 days and 1% until age of screed of 14 days from the measurements. Consolidation The necessary water needed for hydration is embedded at the start in the system and is available for the system for hydration. That means within 25-30 days a bulk of the bonded water is transformed into hydrate products. Especially in the third hydrate phase, the transformation into cement stone takes place. Our measurements showed that about 0.6%-0.75% of the one percent are used for producing cement stone within the time frame. A smaller part is delivered by diffusion. That means that the bonding forces of molecules tend to get weaker. The maker of FlexiDry ® accepts the warranty for the promised features and the effect of the FlexiDry ® Formula. Disclaimer Tel: 0845 555 5656 All efforts are made to ensure the information is correct at time of publication www.flexidry.com and is not intended as a particular specification. Description is for guidelines only and responsibility for any loss, damage or injury whatsoever, will remain outside our responsibility. Version 003, November 2009 Ⓒ FlexiDry Global Ltd