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John Beumer III,  DDS, MS Division of Advanced Prosthodontics, Biomaterials and Hospital Dentistry UCLA  School of Dentistry ,[object Object],This program of instruction is protected by copyright ©.  No portion of this program of instruction may be reproduced, recorded or transferred by any means electronic, digital, photographic, mechanical etc., or by any information storage or retrieval system, without prior permission.
Custom Tray Fabrication Instruments & Materials ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Materials Used for Impression Trays ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Scribe a red line at the depth of the vestibule Scribe a blue line 2mm above the red line. The blue line determines the tray extension. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Maxillary Cast
Mandibular Cast ,[object Object],[object Object],[object Object],[object Object]
Mandibular Cast When the wax blockout is complete  soak the cast in water for 5 minutes. Then coat the surface of the cast with a tin foil substitute.
Making the Tray – Light Cure Resin   The tray material is adapted to the cast and the excess is trimmed away with a knife.
Making the Tray – Light Cure Resin   The resin is cured and the edges of the trays are smoothed with an  acrylic burr.
Making the Tray – Light Cure Resin   Completed impression trays.
Mix approximately  ¼ cup of  tray resin for each tray and apply a thin layer of vaseline to your fingers. Making the Tray – Tray  Resin
Wait for the material to get to a doughy consistency before you apply it to the template.  Press material with a glass slab to obtain the proper thickness.  Making the Tray – Tray  Resin
Adapt the resin material to the cast as shown.  Trim excess with a knife. Making the Tray
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Making the Tray
Tray periphery should be 2 -3 mm thick.  The edges should be rounded.  The rest of the tray should be about 1-2 mm in thickness. Tray handle - 10mm high Completed Maxillary Tray Check List
Tray handle should be 15mm wide and extend straight down from the alveolar ridge. Completed Maxillary Tray Check List The completed tray is smooth and of the proper dimension and extension.
Finger rests Mandibular Tray Finger rests aid in holding the tray in position when making the wash impression.  Without finger rests it is likely that the wash material will be forced back into the vestibule distorting this portion of the impression.
Completed Mandibular Tray Check List ,[object Object],[object Object],[object Object]
Completed Mandibular Tray Check List ,[object Object],[object Object]

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6. impression tray fabrication

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  • 6. Mandibular Cast When the wax blockout is complete soak the cast in water for 5 minutes. Then coat the surface of the cast with a tin foil substitute.
  • 7. Making the Tray – Light Cure Resin The tray material is adapted to the cast and the excess is trimmed away with a knife.
  • 8. Making the Tray – Light Cure Resin The resin is cured and the edges of the trays are smoothed with an acrylic burr.
  • 9. Making the Tray – Light Cure Resin Completed impression trays.
  • 10. Mix approximately ¼ cup of tray resin for each tray and apply a thin layer of vaseline to your fingers. Making the Tray – Tray Resin
  • 11. Wait for the material to get to a doughy consistency before you apply it to the template. Press material with a glass slab to obtain the proper thickness. Making the Tray – Tray Resin
  • 12. Adapt the resin material to the cast as shown. Trim excess with a knife. Making the Tray
  • 13.
  • 14. Tray periphery should be 2 -3 mm thick. The edges should be rounded. The rest of the tray should be about 1-2 mm in thickness. Tray handle - 10mm high Completed Maxillary Tray Check List
  • 15. Tray handle should be 15mm wide and extend straight down from the alveolar ridge. Completed Maxillary Tray Check List The completed tray is smooth and of the proper dimension and extension.
  • 16. Finger rests Mandibular Tray Finger rests aid in holding the tray in position when making the wash impression. Without finger rests it is likely that the wash material will be forced back into the vestibule distorting this portion of the impression.
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  • 18.