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How to Build a Solar Powered
       Space Heater
PIPING: MATERIALS
•   Aluminum cans
•   Black paint
•   Paint brush
•   2” PVC piping and elbows
•   PVC cement
•   Tools:
    – Caulk gun
    – Measuring tape
    – Drill
    – Saw
    – Sandpaper
PIPING: ASSEMBLY
1. Clean/rinse out cans
2. Use the drill to drill four holes in
    the bottom of each can

                   3. Connect the cans using caulk:
                      • Apply a thick layer of caulk to the
                         inside circumference of the can that is
                         receiving the attachment
                   After attaching the cans, let sit for several hours so caulk
                       can dry/solidify
 NOTE: The amount of cans you use and the number of
   rows you make depends on the size of the system you
   wish to create. We made 2 layers of piping with 4 rows
   of 3 cans each
PIPING: ASSEMBLY


                                       5. Using sandpaper:
                                       •Smooth the edges of the piping
4. Cut six 1.5”-long pieces of 2”      •Sand the inside of each elbow tube about one inch
    piping using a hack saw            •Sand the outside circumference of each 1.5” piece of
                                       2” piping




6. Apply layer of PVC cement to the inside
    circumference of one of the elbow tubes       7. Insert one of the 1.5” pieces of 2” piping
    and the outside circumference of one of       into the inside of the elbow tube and
    the 1.5”-long 2” piping                       attach second elbow tube (Be sure to align
                                                  elbow tubes so as to ensure a 180˚ turn)
PIPING: ASSEMBLY                 Attach rows of cans to elbow tubes

8. Apply a thick layer of caulk to the inside
   circumference of the piping and to the
   outside circumference of the can you
   wish to attach to the elbows




9. Repeat until all rows of cans are
attached to the elbow tubes,
forming a snake-like figure. Let           10. Paint piping black
caulk dry over night
BOX FRAME: MATERIALS
• Wood (for sides and bottom)
  – Suggested wood for bottom: plywood, chip board, or
    floorboards
• Black paint
• Paint brush
• Tools:
  – Measuring tape
  – Screwdriver & screws
  – Saw
  – Sandpaper
  – Set square
BOX FRAME: ASSEMBLY
1. Measure wood plank for siding
• Sides should be long enough to fit around
the piping (you may leave a little wiggle room)
• Sides should be high enough so that box can
fit ~1” of insulation, 1” of zinc plating, and the
piping

2. Attach sides with screws using screwdriver
• Be sure sides meet at a 90˚ angle
• Use 2-3 screws per corner to increase
security

3. Create a base for the frame using wood

4. Use sandpaper to smooth surfaces

5. Paint interior of box black
INSULATION & REFLECTOR PLATE: MATERIALS
• Insulation
    – Suggested insulation: cardboard,
      newspaper, packing peanuts, Styrofoam,
      etc.
•   Zinc plating
•   Black paint
•   Paint brush
•   Tools:
    – Metal cutter
INSULATION & REFLECTOR PLATE: ASSEMBLY
1. Place insulation in bottom of
  box so that it is about 1”
  thick
2. Cut zinc plating to fit into
  inside of box
3. Paint zinc black
4. Place zinc sheet into box on
  top of insulation
5. Place piping on top of zinc
TOP: MATERIALS
• Wood for frame
• Support for glass
  – Suggested support: wood, plastic tubing
• Glass
  – Suggestion: glass should be textured on one side (the
    inside) so as to prevent light from escaping
• Tools:
  – Measuring tape
  – Saw
  – Nails or screws
  – Hammer or screwdriver
  – Caulk gun
TOP: ASSEMBLY
1. Create a top for the system by
    creating a wooden frame with
    dimensions slightly larger than
    the dimensions of the box
2. Nail or screw the support item
    (wood, plastic tubing, etc.) onto
    interior of frame so that glass
    fits into cover
3. Cut glass so that it fits onto
   frame of cover
   – Glass should be cut professionally
4. Secure glass onto frame using
   caulk
ASSEMBLY OF SYSTEM
1. Cut circular holes in box where piping ends
2. Attach 2” PVC tubes to ends of
piping and put these through the
  holes to create an entrance and
  exit for the air



                              *If desired, you may create two
                              layers of piping. Make sure sides
                              of box frame are tall enough to
                              fit another layer
ASSEMBLY OF SYSTEM




3. At each exit point, connect the tubes to one another
   using elbow tubes, 2” piping, and a PVC “Y” connector




5. Add legs to the system to
create a tilt                  6. Paint the system if desired
FAN: MATERIALS
•   Two 4” PVC Caps
•   4” PVC piping (about 8 inches)
                                        4” PVC
•   Motor              Motor            cap

•   Wires                      4” PVC
•   Switch                     Piping
               4” PVC                            2” PVC
•   Plug       cap                               piping
                         Plug
•   Tools:
    – Screwdriver & screws
    – drill
FAN: ASSEMBLY
1. Drill holes into the perimeter of a 4”
   PVC cap to allow for air flow
2. Drill hole in center of cap big enough
   so motor can fit into cap
3. Place motor in the hole you drilled in
   the cap
4. Secure the motor onto cap using
   screws
5. Attach the wires of the fan to a switch
   to the system so that the fan can be
   turned on and off. Connect the wires
   to a plug.
6. Place the cap onto about 8 inches of
   4” PVC piping
7. Drill a hole in the other cap that is big
   enough so that 2” PVC piping can fit
   into it
DRYING SPACE: MATERIALS
•   ½” PVC Piping (about 29 meters)
•   ½” PVC elbows
•   ½” PVC ‘T’ connectors
•   Black plastic
•   Electrical tape
•   Connectors
    – Suggested connectors: tip ties
• Tools:
    – Meter stick
    – Saw
    – Measuring tape
DRYING SPACE: ASSEMBLY
1. Cut 29 pieces of ½-inch PVC piping of equal length
  – One meter pieces will make a 2 meter x 1 meter x 1
    meter space
                                               =elbows
                                               =‘T’
                                        connectors


2. Attach the piping using ½-inch PVC elbows
  – 2 squares
  – 3 rectangles with a center piece for support (2 sides and
    a top)
DRYING SPACE: ASSEMBLY
DRYING SPACE: ASSEMBLY
3. In order to attach a bar for
   clothes to hang:
   – Attach a ‘T’ to the center of
     one of the sides of each
     square
   – Attach a few inches of PVC
     piping to the ‘T’ so that it
     hangs down
   – At the base of the ‘T’ attach a
     PVC elbow facing
4. Wrap each side with plastic to
   create walls
5. Connect the sides using
   connectors to create a house-
   like structure
   – Suggested connectors: zip ties
CONNECT HEATER & SPACE
1. Cut a hole in one of the sides of the space and tape a 2” PVC
connector in the hole
2. Connect the space heater with the space using 2” piping

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Instruction manual

  • 1. How to Build a Solar Powered Space Heater
  • 2. PIPING: MATERIALS • Aluminum cans • Black paint • Paint brush • 2” PVC piping and elbows • PVC cement • Tools: – Caulk gun – Measuring tape – Drill – Saw – Sandpaper
  • 3. PIPING: ASSEMBLY 1. Clean/rinse out cans 2. Use the drill to drill four holes in the bottom of each can 3. Connect the cans using caulk: • Apply a thick layer of caulk to the inside circumference of the can that is receiving the attachment After attaching the cans, let sit for several hours so caulk can dry/solidify NOTE: The amount of cans you use and the number of rows you make depends on the size of the system you wish to create. We made 2 layers of piping with 4 rows of 3 cans each
  • 4. PIPING: ASSEMBLY 5. Using sandpaper: •Smooth the edges of the piping 4. Cut six 1.5”-long pieces of 2” •Sand the inside of each elbow tube about one inch piping using a hack saw •Sand the outside circumference of each 1.5” piece of 2” piping 6. Apply layer of PVC cement to the inside circumference of one of the elbow tubes 7. Insert one of the 1.5” pieces of 2” piping and the outside circumference of one of into the inside of the elbow tube and the 1.5”-long 2” piping attach second elbow tube (Be sure to align elbow tubes so as to ensure a 180˚ turn)
  • 5. PIPING: ASSEMBLY Attach rows of cans to elbow tubes 8. Apply a thick layer of caulk to the inside circumference of the piping and to the outside circumference of the can you wish to attach to the elbows 9. Repeat until all rows of cans are attached to the elbow tubes, forming a snake-like figure. Let 10. Paint piping black caulk dry over night
  • 6. BOX FRAME: MATERIALS • Wood (for sides and bottom) – Suggested wood for bottom: plywood, chip board, or floorboards • Black paint • Paint brush • Tools: – Measuring tape – Screwdriver & screws – Saw – Sandpaper – Set square
  • 7. BOX FRAME: ASSEMBLY 1. Measure wood plank for siding • Sides should be long enough to fit around the piping (you may leave a little wiggle room) • Sides should be high enough so that box can fit ~1” of insulation, 1” of zinc plating, and the piping 2. Attach sides with screws using screwdriver • Be sure sides meet at a 90˚ angle • Use 2-3 screws per corner to increase security 3. Create a base for the frame using wood 4. Use sandpaper to smooth surfaces 5. Paint interior of box black
  • 8. INSULATION & REFLECTOR PLATE: MATERIALS • Insulation – Suggested insulation: cardboard, newspaper, packing peanuts, Styrofoam, etc. • Zinc plating • Black paint • Paint brush • Tools: – Metal cutter
  • 9. INSULATION & REFLECTOR PLATE: ASSEMBLY 1. Place insulation in bottom of box so that it is about 1” thick 2. Cut zinc plating to fit into inside of box 3. Paint zinc black 4. Place zinc sheet into box on top of insulation 5. Place piping on top of zinc
  • 10. TOP: MATERIALS • Wood for frame • Support for glass – Suggested support: wood, plastic tubing • Glass – Suggestion: glass should be textured on one side (the inside) so as to prevent light from escaping • Tools: – Measuring tape – Saw – Nails or screws – Hammer or screwdriver – Caulk gun
  • 11. TOP: ASSEMBLY 1. Create a top for the system by creating a wooden frame with dimensions slightly larger than the dimensions of the box 2. Nail or screw the support item (wood, plastic tubing, etc.) onto interior of frame so that glass fits into cover 3. Cut glass so that it fits onto frame of cover – Glass should be cut professionally 4. Secure glass onto frame using caulk
  • 12. ASSEMBLY OF SYSTEM 1. Cut circular holes in box where piping ends 2. Attach 2” PVC tubes to ends of piping and put these through the holes to create an entrance and exit for the air *If desired, you may create two layers of piping. Make sure sides of box frame are tall enough to fit another layer
  • 13. ASSEMBLY OF SYSTEM 3. At each exit point, connect the tubes to one another using elbow tubes, 2” piping, and a PVC “Y” connector 5. Add legs to the system to create a tilt 6. Paint the system if desired
  • 14. FAN: MATERIALS • Two 4” PVC Caps • 4” PVC piping (about 8 inches) 4” PVC • Motor Motor cap • Wires 4” PVC • Switch Piping 4” PVC 2” PVC • Plug cap piping Plug • Tools: – Screwdriver & screws – drill
  • 15. FAN: ASSEMBLY 1. Drill holes into the perimeter of a 4” PVC cap to allow for air flow 2. Drill hole in center of cap big enough so motor can fit into cap 3. Place motor in the hole you drilled in the cap 4. Secure the motor onto cap using screws 5. Attach the wires of the fan to a switch to the system so that the fan can be turned on and off. Connect the wires to a plug. 6. Place the cap onto about 8 inches of 4” PVC piping 7. Drill a hole in the other cap that is big enough so that 2” PVC piping can fit into it
  • 16. DRYING SPACE: MATERIALS • ½” PVC Piping (about 29 meters) • ½” PVC elbows • ½” PVC ‘T’ connectors • Black plastic • Electrical tape • Connectors – Suggested connectors: tip ties • Tools: – Meter stick – Saw – Measuring tape
  • 17. DRYING SPACE: ASSEMBLY 1. Cut 29 pieces of ½-inch PVC piping of equal length – One meter pieces will make a 2 meter x 1 meter x 1 meter space =elbows =‘T’ connectors 2. Attach the piping using ½-inch PVC elbows – 2 squares – 3 rectangles with a center piece for support (2 sides and a top)
  • 19. DRYING SPACE: ASSEMBLY 3. In order to attach a bar for clothes to hang: – Attach a ‘T’ to the center of one of the sides of each square – Attach a few inches of PVC piping to the ‘T’ so that it hangs down – At the base of the ‘T’ attach a PVC elbow facing 4. Wrap each side with plastic to create walls 5. Connect the sides using connectors to create a house- like structure – Suggested connectors: zip ties
  • 20. CONNECT HEATER & SPACE 1. Cut a hole in one of the sides of the space and tape a 2” PVC connector in the hole 2. Connect the space heater with the space using 2” piping