Method of cement manufacturing & during manufacturing different type pollute-net material like as dust ,CO2,SO2,CO occurs. So this PPT helpful to understand type of cement manufacturing like as wet / dry process & maintain environmental conditions by using EPS, wet scrubber ,cyclone separator, gravitational settling chamber on site.
3. In civil construction cement is a good bond
material .
Firstly in 1824 , Joseph Aspdin, a British
stone mason, heated a mixture of finely
ground limestone and clay in his kitchen stove
and ground the mixture into a powder to
create a hydraulic cement- one that hardens
with the addition of water.
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5. DIFFERENT POLLUTANT IN CEMENT
PRODUCTION
Wet process
Major Polluting
source
Process
Inputs
Process
Outputs
Pollution
Parameters
Impact
Crushing
Lime stone,
silica, clay,
shale
Crushed
raw
materials
Dust from raw
material
Air pollution
Proportioning and
mixing of raw
materials &
Grinding
Water
Slurry
Noise
Workplace
Kiln and Clinker
cooler
Fuel
Clinker
Water vapour
Filter kiln dust
Workplace
Air Pollution
Finish grinding
Clinker
Gypsum
Cement
Dust
Air Pollution
Packaging machine
Cement
Cement Dust
Air Pollution
9. 1.Preparation of slurrygetting row material
crushining it 25mm size
mix water in raw material
store in silos after proper mix slurry
2.Clinker makingslurry placed in rotary kiln by pump.
kiln have following temperature Range250-500*C for dry slurry
700-1200*C change in noodles
1500-1700*C done chemical process in clinker of
5to 10 mm size
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10. Cooled by cooler and storage in tanks.
3. grindingClinker placed in ball mill for course grinding
after then ball for making 90 micron or less size.
Mix the 2to 3% gypsum
Last grinding cement in 50kg bag by automatic
weight recorder.
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13. Dry process
Major Polluting Process Inputs
source
Process
Outputs
Pollution
Parameters
Impact
Crushing
Lime stone,
silica, clay,
shale
Crushed raw
materials
Dust from raw
material
Air Pollution
Proportioning
and mixing of
raw materials
Crushed raw
materials
Dust from raw
material
Air Pollution
Grinding
Raw material
Raw meal
Noise
Dust
Workplace
Kiln
Fuel
Raw material
Clinker
By-pass kiln
dust
Air Pollution
Clinker cooler
Hot clinker
Clinker
Finish grinding
Clinker
Gypsum
Cement
Packaging
machine
Cement
Kiln’s chimney
Exhaust gases + Exhaust gases + Particulate
particulate
particulate
Air pollution
Dust
Noise
Air Pollution
Cement dust
Air pollution
Air pollution
15. When raw material have hard or slag form, than used dry
process.
1.Preparation powder of raw materialstore row material different places as category
crushining
crushing raw material by jaw crusher in 25 mm
hot gasses in kiln used for drying the material
mixed the proper proportion of raw material after than
grinding in ball or tube mill
2.Clinker makingslurry placed in rotary kiln by pump.
kiln have following temperature Range250-500*C for dry slurry
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16. 700-1200*C change in noodles
1500-1700*C done chemical process in clinker of 5to
10 mm size
Cooled by cooler and storage in tanks.
3. grindingClinker placed in ball mill for course grinding after then
ball for making 90 micron or less size.
Mix the 2to 3% gypsum
Last grinding cement in 50kg bag by automatic weight
recorder.
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17. Cement waste control
Problem
Control unit
Capture of kiln dust
Electrostatic precipitator
Bughouse filter,Cyclone
Capture of dust from
clinker cooler
Electrostatic precipitator
Bag house filter
Control dust from
other operations
Cover or enclose conveyors, crushers, material
transfer points, storage areas
Install mechanical dust collectors and/or bag house
filters where needed
Vacuum sweepers for plant roads
Sprinklers for plant roads and storage piles
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18. Grit
Screening , Grit chamber
CO2,CO3
Dissolving in Chimney process
SO2,SO3
Wet process
19. Electrostatic precipitators use high voltage to charge
particles in a gas stream. The electrically charged
particles are attracted to an oppositely charged plate
where they are collected.
An electrostatic precipitator (ESP) or electrostatic air
cleaner is a particulate collection device that removes
particles from a flowing gas (such as air) using the force
of an induced electrostatic charge .
Electrostatic precipitators are highly efficient filtration
devices that minimally impede the flow of gases
through the device and can easily remove fine
particulate matter such as dust and smoke from the air
stream.
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21. Bag house filterBag house or fabric filtration relies upon a finely woven
fabric to separate particles from the air stream as the
air passes through the fabric. The design of a bag house
is generally dependent upon the air-to-cloth ratio.
Wet scrubbingWet scrubbing uses water particles to capture
particulate matter in the gas stream. The efficiency of a
wet scrubber is generally dependent upon the pressure
drop.
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