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Higher College Of Technology




Mechanical                       June 4
Double Parking
System



      By
                                 2012     Double Parking System for:
Khalid Alhosani                           Mechanical Engineering Design
Mubarak Alsuwaidi                         MECH N450
                                          Dr. Yw Chan
Tariq Aljanahi
Waleed Alyafaie ggc@windowslive.com
Sager Almasabi
Mechanical Double Parking System 2012
`


1 Contents
2     Abstract ................................................................................................................................................. 5
3     Introduction .......................................................................................................................................... 5
4     Project management design ................................................................................................................. 6
    4.1      Business Model ............................................................................................................................. 6
    4.2      Operation Model........................................................................................................................... 6
    4.3      Scope of statement ....................................................................................................................... 7
    4.4      Project Objective:.......................................................................................................................... 7
    4.5      Deliverables................................................................................................................................... 7
    4.6      Milestones..................................................................................................................................... 7
    4.7      Technical requirements ................................................................................................................ 7
    4.8      Limits and exclusions .................................................................................................................... 8
    4.9      Customer review ........................................................................................................................... 8
    4.10     Priority Matrix ............................................................................................................................... 9
    4.11     Summary ....................................................................................................................................... 9
    4.12     Time-constrain ............................................................................................................................ 10
    4.13     Scope-enhance ............................................................................................................................ 10
    4.14     Cost-accept ................................................................................................................................. 10
    4.15     Stakeholders register .................................................................................................................. 11
    4.16     Work breakdown structure......................................................................................................... 12
    4.17     WBS Dictionary ........................................................................................................................... 13
    4.18     Time Estimation Technique ........................................................................................................ 16
    4.19     Resource requirements............................................................................................................... 19
      4.19.1         People ................................................................................................................................. 19
      4.19.2         Nonperson resources .......................................................................................................... 20
    4.20     Communication plan ................................................................................................................... 22
    4.21     Change Management .................................................................................................................. 23
                                                                                                                                                                     2
      4.21.1         Process ................................................................................................................................ 23
    4.22     Risk management........................................................................................................................ 24


                                                                 MECH N450                                         Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
      4.22.1         Getting the list of risks that can happen ............................................................................. 24
      4.22.2         Assign likelihood and impact .............................................................................................. 25
      4.22.3         Risk response matrix ........................................................................................................... 26
    4.23     Risk Suavity matrix ...................................................................................................................... 27
    4.24     Quality Management Plan .......................................................................................................... 28
    4.25     Human Resource Plan ................................................................................................................. 29
5     Types automated parking system ....................................................................................................... 30
    5.1      Two Step Car Parking System...................................................................................................... 30
    5.2      Puzzle Car Parking System .......................................................................................................... 31
    5.3      Stacker Car Parking System ......................................................................................................... 31
    5.4      Multi Level Cart Parking System ................................................................................................. 32
    5.5      Level Parking System................................................................................................................... 32
6     Project phases ..................................................................................................................................... 32
    6.1      Block diagram.............................................................................................................................. 32
    6.2      Dictionary for the project phases ............................................................................................... 33
      6.2.1          Phase1: Initiating................................................................................................................. 33
      6.2.2          Phase 2: Planning ................................................................................................................ 34
      6.2.3          Phase 3 - Executing ............................................................................................................. 35
7     Conceptual Design .............................................................................................................................. 36
    7.1      Design Requirement ................................................................................................................... 36
    7.2      Different design models .............................................................................................................. 37
      Frame models ..................................................................................................................................... 37
    7.3      Lifting method ............................................................................................................................. 39
    7.4      Operation System ....................................................................................................................... 40
    7.5      Driving motor type ...................................................................................................................... 41
    7.6      Morphological Chart ................................................................................................................... 42
    7.7      Principle of operation ................................................................................................................. 44
8     Embodiment design ............................................................................................................................ 45
    8.1      Primary sub-system..................................................................................................................... 45           3
    8.2      Auxiliary components ................................................................................................................. 46
9     Calculations ......................................................................................................................................... 47


                                                                MECH N450                                        Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
 9.1        Calculating the torque required by the motor............................................................................ 47
 9.2        Area calculation: ......................................................................................................................... 53
     System path: ....................................................................................................................................... 55
     Straight path: ...................................................................................................................................... 56
 9.3        Distance Required: ...................................................................................................................... 57
 9.4        Structure analysis ........................................................................................................................ 57
10      Frame selection and sizing .............................................................................................................. 58
11      Motor selection ............................................................................................................................... 59
 11.1       Rubber stand ............................................................................................................................... 60
 11.2       Cable and pulley sizing ................................................................................................................ 60
     11.2.1         Cable sizing.......................................................................................................................... 62
 11.3       Stretch or Elasticity ..................................................................................................................... 63
12      References ...................................................................................................................................... 66




                                                                                                                                                                4




                                                               MECH N450                                       Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012



2 Abstract

           Due to the increase in the number of vehicles on the road, traffic problems are bound
to exist. This is due to the fact that the current transportation infrastructure and car park facility
developed are unable to cope with the influx of vehicles on the road. To alleviate the
aforementioned problems, the smart card parking system has been developed. With the
implementation of the parking system, patrons can easily locate and secure a vacant parking
space at any car park deemed convenient to them. Here in UAE and especially inside Abudhai
city a significant growth in many life sector lead highly expansion in population as a result of
that, a raped increase in cars number that used. The thought of alternative method for car parking
is caused by that exciting parking area provided is not enough to handle that growth in cars
number.


3 Introduction

        The number of cars on roads is increasing continuously and rapidly from the recent years;
unfortunately most parking spaces did not increase as the cars did ending up with endless
parking problems. As mechanical engineering students, we hope that our contribution finds
acceptance in solving this problem that is really complicated in our country.

       Automated Car Parking is a method of automatically parking and retrieving cars that
typically use a system of pallets and lifts. The intention is to compact more cars in the same
space, reduce the space needed to park the same number of cars. Automated car parks can be
situated above or below ground or a combination of both.

        As the system removes the need for driveways and ramps, the floor area and the volume
of the parking station itself can be more efficiently used .Automated parking systems can be
designed to fit above or below ground, allowing for flexible usage of land space; this means the
                                                                                                         5
footprint can be reduced to one-third of the land required by conventional car parking solutions.
Cost effective on a number of fronts, Automated parking systems are about making the best use
of available space above and below ground. With less environment impact and time impact,
                                           MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
reduced opportunities for theft and vandalism and real cost benefits, automatic parking is the
new watchword in urban planning .There is an overwhelming need for these systems because of
increasing traffic. These systems can be integrated with in consumer based electronic devices.
The individual components are installed inside this structure for its operation.



       In our project, we have given a finished project design about double parking system. We
have been asked to build this project. We don’t really know whether the project will success or
not. We have tried to build it but it wasn’t work because the platform wasn’t straight what it
moves. In this case, we have designed new double parking system that has better mechanical
movement and more safety. It also ensures smooth movement and straight platform movement.
With this system, we are sure that it will increase the capacity of parking areas inside Abu Dhabi.


4 Project management design
4.1 Business Model


      Abu Dhabi has idea to increase the parking areas by making a building that has only
parking for cars. This is good idea. However, the costs of making building are very expensive. It
need a lot of time to return the budget. The ministry of transportation has significant interest on
solutions to the car parking problems. They will study the project after it finish and will decide
whether it is acceptable and useful in Abu Dhabi.

4.2 Operation Model


      The double parking system is only useful in open areas. That’s because on building, it will
take more height which takes more space so it’s not very useful. The double parking system will
not be operated by the drivers. Therefore, there will be trained parking service supervisor to
operate and park the cars to ensure more safety because we can’t rely on customers.
                                                                                                       6




                                         MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
4.3 Scope of statement



4.4 Project Objective:

       To build up a prototype of double parking system with a budget of $2000 in 15 weeks.




4.5 Deliverables

  1. Main frame
  2. Platform
  3. Control system
  4. Integration
  5. Documentation




4.6 Milestones

  1. Selection project design up to February 22.
  2. Drawing and Calculation Feb 5
  3. Build up at Apr 4
  4. Testing at Apr 12
  5. Report and presentation Apr 12




4.7
      Technical requirements
                                                                                                  7
          1. The scale design with in 1:10.
          2. The car weight should be uniformly disturbance on the plate form.

                                      MECH N450                    Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
           3. Parking system should be independent and run automatically.
           4. Quantifiable parameters such as maximum dimension and weights.
           5. Providing sketches with technical details.



4.8 Limits and exclusions

       1. The model car should have height, length and width of 30 cm, 50 cm and 25 cm
           respectively.
       2. Maximum weight that parking system can withstand is 5 kg.
       3. The model design should be made so that it can be fixed without changing existence
           floor.
       4. Parking system should be only in open area.
       5. Upper cars should be parallel to the floor service
       6. It shouldn’t make pollution
       7. It must not touch the ground or change anything of it.

4.9 Customer review
Dr Yu chan and Dr Shakib




                                                                                                  8




                                        MECH N450                  Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
4.10 Priority Matrix



                                      Time          Performance        Cost




        Constrain




        Enhance




        Accept




        Table 1, priority of matrix




4.11 Summary
   One of the courses requires us to build a mechanical parking system. The number of the cars
is increasing in Abu Dhabi and this will make the roads busy and not so many parking areas are
available. As mechanical engineering students, we are seeking to solve this kind of problem in
our country. The main objective of this project is to redesign and build a mechanical parking
system to get rid of the problem in Abu Dhabi. The idea is about having a system that lift a car
above another car. It’s like two cars above each other. As you can see from (table 1), we will
analysis from project management prospect.


                                                                                                     9




                                             MECH N450                Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012


4.12 Time-constrain


   As this project is one of my courses requirements, we as a group must finish it on week 15,
otherwise we can’t success this course and we can’t graduate. We even only have two hours
weekly just to build the project. Two hours are not enough to build a serious project. Therefore,
we decided to work in our free time. The project is not real big project, it’s only prototype.
However, it needs a lot of work such as welding which will take long time.




4.13 Scope-enhance


   As I said above, we will redesign the project. Our teacher gave us a completed mechanical
parking system design that has been made 3 years ago by HCT students and he told us to build
it. However, not any documents design can be built. We are not sure that this design will work.
We can only be sure when we build it and check whether it works or not. We have decided to
build a toy-type, even smaller than prototype just to check the performance. It appeared that
this project should have a lot of editing and it should be enhanced and redesigned. The given
design wasn’t successful so we redesigned completely.



4.14 Cost-accept


    The frame of the project is consisting of normal materials and it doesn’t have a lot of pieces.
The only parts that will costs are the motors that will lift the car to up and move the car down
to the ground. Beside, most the materials we need are in the mechanical workshop in higher
college of technology as well as the final project will be small as a prototype not the actual one.
In short, the project itself will not cost a lot of money so it doesn’t need strong budget.            10

Therefore, we accept any amount of money.


                                         MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012


               4.15 Stakeholders register

Project                        Double Parking System                                        Date:                  2/6/2012
Name:
Project                                Execution
Phase:


Name of           Designation       Department        Role                Type of           Type of                Expectation        Influence on
Stakeholder                                           in Project          stakeholder       communication                             project
                                                                                                                                      outcome

Dr. Yiu Chan      Supervisor        Mechanical        Supervising         External          Weekly Meeting         Successful         Influencer
                                    Engineering                                                                    Building
                                    Department
Mohammed          Assistant         Mechanical        Supporter           Internal          Daily Meetings         Good               Supporter
Ameen                               workshop                                                                       Measurement
Faisal            Assistant         Mechanical        Supporter           Internal          Daily Meetings         Good Welding       Supporter
                                    workshop
Khalid            Team              Mechanical        Fabrication,        Internal          Daily Meetings         To solve lack of   Influencer
Alhosani          Leader            Engineering       Driving gears                                                parking inside
                                                      assemble                                                     Abu Dhabi city
Mubarak           Team              Mechanical        Building the        internal          Daily Meetings         Good               Influencer
Alsuwaidi         Member            Engineering       frame                                                        Designing
Tariq janahi      Team              Mechanical        Design              Internal          Daily Meetings         The project        Influencer
                  Member            Engineering       Calculation                                                  won’t success
Sager             Team              Mechanical        Selection and       Internal          Daily Meetings         It will provide    Influencer
Almusabi          Member            Engineering       Sizing                                                       us good
                                                                                                                   experience
Waleed            Team              Mechanical        Building the        Internal          Daily Meetings         Good quality       Influencer
Alyafaie          Member            Engineering       frame                                                        project
               Table 2, stakeholders register that shows all the people who are involved in the project and their information




                                                                                                                                                   11




                                                                   MECH N450                            Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
4.15.1 Work breakdown structure




Table 3, this shows the wbs of the project.




                                                                                         12




                                              MECH N450   Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012



Level                                                             Tasks
1                                                     Mechanical Car Parking System
2                    Select project           Design details     Build and          Testing      Report and
                         design                                fabrication                      presentation
3                    Analyze design             AutoCAD        Build Frame        Operation       Prepare
                       structure                drawings                            testing     report hard
                                                                                                    copy
4                   Selecting frame              Design      Build platform     Adjustment      Power point
                         model                 calculation                     and correction   presentation
5                       Parking                                Driving gears     Solo test
                      dimension                                  selection
6                      Structure                              Monitoring and   Test with load
                        drawing                                   control
7                   Force analyses
8                      Material
                       selection
Table 4, further information of the network

4.16 WBS Dictionary


1-Mechanical packing system:

The main project name and the desired product

         1.1-selecting project design:

         Select the main concept of the project and method to be use to operate project. By seeing the
         excising car parking project, we have to select suitable method for the project.

                   1.1.1- Analyze design structure:
                          See what is required for fabricating such a project after doing calculation, also to
                          make plane for the Building
                   1.1.2- Selecting frame model:
                          Select the frame shape that best suit for the project, depend on size and
                          performance.
                   1.1.3- Parking dimension:
                          Measure the existing parking size and see the required space for commune cars
                          size                                                                                   13
                   1.1.4- Structure drawing:
                          Make hand sketches to have an idea about project concept including the main
                          parts

                                                    MECH N450                   Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
        1.1.5- Force analysis:
               Use software and calculation to see must critical points where high load will be
               applied during the normal operation, in order to select material
        1.1.6- Material selection:
               After doing analyzing and calculation material selection for the main frame parts
               and movable parts strong enough to handle car weight.

1.2. Design details:
     Contained the design specification such as size, drawings and calculation the force
     analyses
       1.2.1- AutoCAD drawing:
              Include all drawing that will be used in building and analyses

        1.2.2- Design Calculation:
               Calculate and estimate the material, Cost and time required for desirables

1.3. Building and fabrication
     Include construct and make the system main part and assemly
       1.3.1- Build the frame:
               Build the main frame for the project deepened selected frame shape and
             drawings.
       1.3.2- Build the platform:
               Build the movable platform that will carry upper car

        1.3.3- Driving gears selection:
               Select best suit and easy way to drive the movement of the system ( using cable
               or hydraulic system)
        1.3.4- Fabricate and buy required part:
               Buy required items from local market such as rolling bearing and pulleys and
               also fabricate the not founded item using available material and facility in the
               workshop.
        1.3.5- Painting :
               Paint the main parts of the project using yellow and black color.

        1.3.6- Attached and assembly:
               Box up and assembly all system parts and make the system ready to be tested.

1.4. Testing:                                                                                      14
     Test the performance of the system’s operation.




                                   MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
        1.4.1- Operation Testing:
               See how smooth is the operation of the system and make note on required
               correction

        1.4.2- Adjustments and correction:
               Apply adjustment that can enhance the performance of the operation such as
               changeling the position of pulley and speed of the driving motor



        1.4.3- Solo test :
               After finale tuning for the operation, test without load has to e done to make
               sure that the operation is smooth
        1.4.4- Test with load:
               Load the system with demo weight that estimated in the calculation and see if
               the system able to handle it .

1.5. Report and presentation:
              1.5.1-1. Prepare report hard copy :
                       Include all the written data and analysis done while preparation for the
                       project, method used in selection operation concept and material
                       selection
              1.5.1-2. Prepare P.P presentation
                       Prepare power point presentation that explain about all the processes
                       of the project




                                                                                                  15




                                   MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
4.17 Time Estimation Technique
The following table shows the total duration of each task individually and as millstone in days
and hours. Also it include the total duration of the project.

                           Tasks                                  duration Days      Total hours
1-Mechanical packing system:( total)                            69                 323

       1.1-selecting project design:                            14                 48

               1.1.1- Analyze design structure:                 2                  7

               1.1.2- Selecting frame model:                    2                  7

               1.1.3- Parking dimension:                        2                  7

               1.1.4- Structure drawing:                        3                  10

               1.1.5- Force analysis:                           2                  7

               1.1.6- Material selection:                       3                  10


       1.2. Design details:                                     14                 49


               1.2.1- AutoCAD drawing:                          8                  28

               1.2.2- Design Calculation:                       6                  21

       1.3. Building and fabrication                            22                 114

               1.3.1- Build the frame:                          3                  10

               1.3.2- Build the platform:                       2                  6

               1.3.3- Driving gears selection:                  2                  6

               1.3.4- Fabricate and buy required part:          6                  36

               1.3.5- Painting :                                4                  20

               1.3.6- Attached and assembly:                    7                  42                16

       1.4. Testing:                                            8                  45


                                         MECH N450                    Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
                    1.4.1- Operation Testing:                       2                    12

                    1.4.2- Adjustments and correction:              3                    18

                    1.4.3- Solo test :                              1                    3

                    1.4.4- Test with load:                          2                    12

          1.5. Report and presentation:                             9                    54

                              1.5.1-1. Prepare report hard copy :   4                    24

                              1.5.1-2. Prepare P.P presentation     5                    30

Table 5, it is the time estimate figures.

Cost Estimate

                           Tasks                                           Cost ($)
1-Mechanical packing system:( total)                                2000

          1.1-selecting project design:                             200

                    1.1.1- Analyze design structure:                36

                    1.1.2- Selecting frame model:                   68

                    1.1.3- Parking dimension:                       14

                    1.1.4- Structure drawing:                       14

                    1.1.5- Force analysis:                          18

                    1.1.6- Material selection:                      50


          1.2. Desing details:                                      200


                    1.2.1- AutoCAD drawing:                         150

                    1.2.2- Design Calculation:                      50
                                                                                                            17
          1.3. Building and fabrication                             1000

                    1.3.1- Build the frame:                         20


                                                MECH N450                    Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012

                    1.3.2- Build the platform:                      30

                    1.3.3- Driving gears selection:                 200

                    1.3.4- Fabricate and buy required part:         600

                    1.3.5- Painting :                               100

                    1.3.6- Attached and assembly:                   50

          1.4. Testing:                                             300

                    1.4.1- Operation Testing:                       50

                    1.4.2- Adjustments and correction:              100

                    1.4.3- Solo test :                              100

                    1.4.4- Test with load:                          50

          1.5. Report and presentation:                             300

                              1.5.1-1. Prepare report hard copy :   150

                              1.5.1-2. Prepare P.P presentation     150

Table 6, it shows the cost estimate for all the project parts.




                                                                                                         18




                                                      MECH N450           Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
4.18 Resource requirements


          After we have indentified the activities involved in the double parking system, we need
to determine the sequence of these activities and the possible resources that needed to
accomplish our project. There are a lot of resources such as people, material and other supplies.



4.18.1 People

WBS        Activity        Skills       Name of      Skills level    Deliverable   Effort   Start    End     Cost
                          needed        person                                     days     date     date

1.2.1    Soft copy       Auto Cad        Sager      Intermediate       Project       8      Feb 2   Mar 5    $150
         of drawing                                                    drawing


1.3.1     Build up       Welding        Waleed      Intermediate       Project       3      Mar 6   Mar 8    $20
         the frame         and                                         Frame
                        mechanical
                           work
1.2.2   Design            Design         Khalid        Expert          Project       6      Feb     Mar 1    $50
        calculation     experience                                     design               23


1.3.3   Driving         Experience     Mubarak         Expert          Proper        2      Mar 9   Mar 12   $200
        gears            in driving                                    driving
        selection          gears                                       gears

 1.3    Fabrication       Project        Tariq         Expert          Proper        6      13      Mar 20   $600
        and buy         experience                                     material             Mar
        required                                                      and good
        material                                                     fabrication
Table 7, it shows the ( people) which is an example of resource requirements.

The (table 7) goes beyond simply matching activities and skills. It also contains columns for the
names of the people who will execute an activity, their skills level, the deliverable that they are
expected to produce, the date on which they can start and finish, and their cost.




                                                                                                                    19




                                                   MECH N450                         Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012


4.18.2 Nonperson resources



4.18.2.1 Nonperson availability sheet

WBS Activity                     Resource needed             Duration Date (s) needed
                                                             (day)

4.1      AutoCad design          - Computer                  8            23/2 to 5/3

                                 - AutoCad software

4.2      Project Poster          Poster software             4            11 June
                                 Foam board

4.3      Project                 - Meeting room with         1            16 June
         presentation            computer connected
                                 to projector

Table 8, this is an example of resource requirements which is the nonperson resources.




                                                                                                                        20




                                                   MECH N450                             Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012




                                                      21




        MECH N450      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012


             4.19 Communication plan

Communication   Objective of       Medium                          Frequency       Audience          Owner       Deliverable
     Type     Communication
   Kickoff      Introduce the  Face to Face                          Once      Project Sponsor      Project    Agenda
   Meeting    project team and                                                                      Manager
                 the project.                                                  Project Team                    Meeting
               Review project                                                                                  Minutes
               objectives and                                                  Stakeholders
                management
                  approach.
 Project Team Review status of Face to Face                         Weekly     Project Team         Project    Agenda
   Meetings   the project with                                                                      Manager
                  the team.    Conference Call                                                                Meeting
                                                                                                              Minutes
  Technical               Discuss and          Face to Face        As Needed Project Technical      Technical Agenda
   Design                    develop                                         Staff                    Lead
  Meetings             technical design                                                                       Meeting
                       solutions for the                                                                      Minutes
                             project.
  Monthly                Report on the         Face to Face         Monthly    Project Team         Project    Project Status
Project Status            status of the                                                             Manager    Report
  Meetings                  project to         Conference Call                 Project Supporters
                         management.
Project Status         Report the status       Email                Monthly    Project Sponsor      Project    Project Status
   Reports               of the project                                                             Manager    Report
                            including                                          Project Team
                            activities,
                        progress, costs                                        Stakeholders
                           and issues.
 Table 9, communication requirements for this project.




                                                                                                                         22




                                                              MECH N450                Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
4.20 Change Management
4.20.1 Process

        The process of making the first design was failed. As I said before, the platform wasn’t
straight whenever it moves. Therefore, we moved to another design and modified it in better
way. After that, we found that the movement is smooth and the platform was leveled.


Expected effects after that change:

1. Increase the working times hours because we need to start again new design.
2. Buy new material for the new design.
3. Draw new AutoCad design for the new idea.
4. The budget has been increased after the change because a lot of pieces have been added to the
project.

4.20.1.1 Change request log

Owner requested change status report-open item
RC# Description         Reference Date REC’D                     Date Submit   Amount      Status     Comments
                        document
1   Triangle arm        Owner        Feb 15                      6 Apr         $200        Approved It will fix the
    should be           request                                                                     leveling
    changed
2   Dimension of        Owner        Feb 8                       Apr 6         $50         Approved New design
    parking system      request                                                                     require new
    frame                                                                                           dimension
3   Salem left the      Owner        Mar 3                       Mar 3         $200        open     No
    group               request                                                                     comment
4   Adjust torque       Owner        May 1                       May 4         $400        Approved Enhance the
    provided by         request                                                                     operation
    driving motor
5   Change Location     Owner        May 6                       May 7         $10         Approved Lowering
    of guiding pulley   request                                                                     the load on
                                                                                                    motor
6      Add tensioner            Owner           May 8            May 12        $80         Approved Keep Cable
                                request                                                             tension in
                                                                                                    standby
                                                                                                    mode              23
Table 10, it shows any changes during the project and its information.




                                                   MECH N450                         Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
4.21 Risk management
The following chart illustrates sequence use to do risk management.



                                        1-Getting the
                                             list



                            4- Risk                           2-Assign
                            Suavity                          likelihood
                            matrix                          and impact



                                            3-Risk
                                          response
                                           matrix


Table 11, risk management procedure.

4.21.1 Getting the list of risks that can happen
    1. Time not long enough.
    2. Late delivery for part.
    3. Concept of project not applicable.
    4. Shortage in men power.
    5. Short circuit during operation.
    6. Fabricated parts not fit in place.
    7. System unable to handle load.
    8. Defect on one of moving part while operating.




                                                                                                         24




                                          MECH N450                       Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
4.21.2 Assign likelihood and impact
The score from 5 where 5 represent high and 1 is low.
Table 12(Risk assessment Form)

    Risk Event              Likelihood       Impact         Detection             when
                                                            difficulty
Time not long           4                5              1                  Post install
enough
Late delivery for       1                3              1                  Post install
parts
Concept of project      3                2              4                  operation
not applicable
Shortage in men         3                1              5                  Post installing
power
Short circuit           1                1              4                  operation
During operation
Fabricated parts        3                3              2                  Installing
not fit in place
System unable to        3                4              1                  Operation Test
handle load
Defect on one of        2                3              5                  operation
moving part while
operating




                                                                                                25




                                         MECH N450               Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
4.21.3 Risk response matrix
    Risk Event    Response                      Contingent plan      Trigger                Who is
                                                                                            Responsible
Time not long            Try to extend          Carry out long       Delay of planed        Procurement
enough                   working hours          tasks in outside     schedule               group+ team
                                                garage                                      leader
Late delivery for        Follow up the          Deal with more       Unable to provide      Procurement
parts                    request of             than one supplier    required parts in      group
                         purchasing order                            time
Concept of project       Make study and         Use software         Still conflict exist   Building group
not applicable           analysis on paper      program to
                         to see opportunity     analyze the
                         of any concept if it   operation
                         work
Shortage in men          Try to Balance the     Request assistance   If available           Team leader
power                    resource leveling      from external        resources unable
                                                resources            to finish task on
                                                                     time
Short circuit            Provide over           Additional power     If the fuse is         operation group
During operation         current                circuit source       burned at starting
                         breaker(fuse)
Fabricated parts         Do small               Re machine the       If the parts didn’t    Building group
not fit in place         correction by hand     parts                work even after
                         tools                                       hand tool
                                                                     correction
System unable to         Try to increase the    Try to modify the    Increase of the        Building group+
handle load              voltage of the         driving gears        voltage didn’t         operation group
                         motor                                       serve the propose
Defect on one of         Provide extra          Correct the cause    If the problem         Operation group
moving part while        spare part for the     of the problem       happen frequently
operating                project
Table 13(Risk response matrix)




                                                                                                               26




                                                MECH N450                       Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012


4.22 Risk Suavity matrix


Red zone (major risk)

Yellow zone (Moderate risk)

Green zone (Minor risk)
Table 14( Risk suavity Matrix)

                        5
                        4                                                                         Time not long
                                                                                                  enough
                        3                        Concept of      Fabricated         System
                                                 project not     parts not fit in   unable to
                                                 applicable      place              handle load
           Likelihood




                        2                                        Defect on one
                                                                 of moving
                                                                 part while
                                                                 operating
                        1        Short circuit                   Late delivery
                                 During                          for parts +
                                 operation                       Shortage in
                                                                 men power
                        Score    1               2               3                  4             5
                                                                     Impact




                                                                                                                   27




                                                     MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
4.23 Quality Management Plan


Factor                Description
Product Factors
Accessibility         That ability of authorized users to access parking system
                      whenever and wherever they need access.
Correctness           The extent to which parking system satisfies its
                      specifications and fulfils the user’s objectives.
Efficiency            The extent to which parking system performs its intended
                      function with a minimum consumption of computing
                      resources.
Expandability         The ease with which parking system can be modified to add
                      functionality. Also the ability of the system to process
                      increasing volumes of data without noticeable fluctuations in
                      performance.
Integrity             The extent to which parking system safeguards against
                      unauthorized access to or modification of software or data.
Interoperability      The ability of parking system to exchange information with
                      double parking system and to mutually use the information
                      that has been exchanged.
Maintainability       The extent to which the parking system components can be
                      maintained over their expected useful life.
Portability           The extent to which parking system can be transferred to
                      new operating environments, hardware platforms and
                      operating systems.
Presentability        The extent to which the aesthetic (visual and artistic)
                      qualities of parking system present the desired image.
Profitability         The ability of parking system to positively impact the
                      productivity and profitability of ministry of transportation, or
                      HCT, or double parking system.
Reliability           The ability of parking system to perform a required function
                      under stated conditions for a stated period of time.
Reusability           The extent to which modules of code can be used in multiple
                      applications.
Usability             The extent to which the functional components delivered by
                      parking system are understandable and applicable by the
                      end-users.
Process Factors
Financial             The extent to which parking system meets its financial
Performance           targets.
Timeliness            The extent to which parking system is delivered in a
                      timeframe which meets parking system’s requirements.
Resource              The extent to which the optimal resources are assigned to
Effectiveness         parking system to ensure quality, on-time delivery.
Future Business       The extent to which Ministry of Transportation is likely to
Potential             provide a positive reference to other potential customers
Table 15, quality management plan

                                                                                                               28




                                              MECH N450                         Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
4.24 Human Resource Plan


    Project            Design   Implementation    Training   Functional Department
    Manager           Engineers   Manager          Leads     Managers    Managers

 Requirements              A          R                  R      C              C          I
  Gathering

Coding Design              A          R                  C                     I          I
 Coding Input              A          R                                        C          I
    Software               A          R                  C                     I          I
     Testing

   Network                 A          C                  R                     I          I
  Preparation

Implementation             A          C                  R      C              C          C
    Conduct                A                                    R              C          C
    Training

Table 16, human resource management

Key:
R – Responsible for completing the work.
A – Accountable for ensuring task completion/sign off.
C – Consulted before any decisions are made.
I – Informed of when an action/decision has been made.




                                                                                                29




                                      MECH N450                  Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012

5 Types automated parking system
The following is a list of existing system that is mainly used in urban area.

      Two step car parking system.

      Puzzle Car Parking System.

      Stacker System.

      Multi Level Cart Parking System.

      Level Car Parking System.
                                                                        Figure 1 Two step parking system



5.1 Two Step Car Parking System
Features:

1-Pallet used for CAR lifting.
2-Applicable for In-Door & Out- Door.
3-Easy to install.
4-Preferred system at residential zones& commercial too.
5-Easy to operate.
6-Low maintenance cost.
7-Operating System is available with both the options Hydraulic &
Electro-mechanical.




                                                                                                           30




                                         MECH N450                     Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
5.2 Puzzle Car Parking System                                     Figure 2 puzzle parking system
Features:

1-Can be installed above ground & Below ground level.
2-Two layer puzzle is always preferred.
3-Preferred system especially for underground.
4-Low maintenance cost.
5-Most efficient system can be achieved through combinations
of units & functions.
6-One empty slot is the key for the working.
7-Single Set, Double set Front and back systems connected to
monolithic steel structure with multi in – outs.


5.3 Stacker Car Parking System
Features:                                                    Figure 3 Stacker parking system

1-Quick In Out by simultaneously moving and lifting the
cart while the vehicle wheel is lifted without the pallet.
2-Under ground big parking system can be installed.
3-Parking room is built using the concrete slab structure.
4-Strong and easy to maintain.
5-Lift can be installed along the entry module.




                                                                                                      31




                                        MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012


5.4 Multi Level Cart Parking System
Features:                                                                   Figure 4 multi level parking
                                                                            system
1-Can be installed Underground or out-doors
2-Approx. 60 -70 cars per lift can be accommodated
3-System types Transfer type, longitudinal type, hydraulic type, wire
rope type
4-Reduced In Out time for Car
5-Turn table parking gives more flexibility to system
6-Operating systems are main Lift, Cart, Pallet




5.5 Level Parking System
Features:                                                   Figure 5 level parking system

1-Used for large buildings and for superior space
efficiency.
2-Addition to multi level parking spaces with vertical
and horizontal directions to facilitate the entry & exits
of cars.
3-Operating systems are: lift, side sliding, pallet.




6 Project phases

6.1 Block diagram
The following Block diagram ( fig 1) illustrate phases of a project in sequence.

                                                                                                           32




                                          MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
Figure 6 phases of a project




 Phase 1                                     • Initiating


                                             • Planning
 phase 2


                                             • Execution
 phase 3


                                  • Controling and Testing
 phase 4


                                              • Closing
 phase 5


6.2 Dictionary for the project phases
6.2.1     Phase1: Initiating
        Recognize the project should be done.

        Determine what the project should accomplish .

        Define the overall project goal.

        Define general expectations of customers, management,

         or other stakeholders as appropriate.

        Define the general project scope.
                                                                                                33
        Select initial members of the project team.



                                            MECH N450            Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
6.2.2   Phase 2: Planning
       Refining the project scope.

       Listing tasks and activities.

       Optimally Sequencing activities.

       Developing a working schedule and budget for assigning resources.

       Getting the plan approved by stakeholders.




                                                                                                  34




                                        MECH N450                  Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
6.2.3   Phase 3 - Executing
1   Leading the team.

2   Meeting with team members.

3   Communicating with stakeholders.

4   Fire-fighting to resolve problems.

5   Securing necessary resources to complete the project plan.

    Phase 4 - Controlling

       Monitoring deviation from the plan.

       Taking corrective action to match actual progress with the plan.

       Receiving and evaluating project changes requested.

       Rescheduling the project as necessary.

       Adapting resource levels as necessary.

       Changing the project scope.

       Returning to the planning stage.


Phase 5 - Closing

       Acknowledging achievement and results.

       Shutting down the operations and disbanding the team.

       Learning from the project experience.

       Reviewing the project process and outcomes.

       Writing a final project report.


                                                                                                     35




                                           MECH N450                  Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012

7 Conceptual Design
7.1 Design Requirement

           Create more saleable space by using Robotic Parking Systems

           Space gained can be used for green space and open areas to meet LEED
            standards

           Delivers faster retrieval times than other automated garages or ramp-style
            parking

           The Car parking System offers security for both individual and car

           The design of a system gives users premium valet service without the valet

           Automatic parking reduces CO2 emissions and other pollutants and greenhouse
            gases

           Flexible design allows the automated parking garage to fit into any
            neighborhood or project

           The Systems should relieve traffic congestion




                                                                                                36




                                   MECH N450                     Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
7.2 Different design models
Frame models
       Frame name                          Description                        picture
    1. Front Over                          *The load supported only from
       hanged System                       front causing high Bending
                                           stress on the front Beam
                                           (safety issue)
                                           * To descend the upper platform
                                           ,the parking beneath must not
                                           occupied .

    2. 4 leg jack left                     *The load is uniformly
                                           distributed
                                           *To descend the upper platform,
                                           the parking beneath must not
                                           occupied.
                                           * it is very safe method for
                                           carrying load since the force
                                           divided on four leg .

    3. Over hanged                         *The load is only supported from
       parallel                            one side causing high Bending
                                           stress on the Side Beam
                                           (safety issue)
                                           *To descend the upper platform,
                                           the parking beneath must not
                                           occupied.



    4. Puzzle Lifts                        *The load is uniformly
                                           distributed on four Beams.
                                           * The upper platform can
                                           descend even if, the parking
                                           beneath is occupied.
                                           * It need 3 parking space to
                                           made extra parking for two cars
                                           *very complicated

Table 17, it shows different types of operations.




                                                                                                                37




                                                    MECH N450                    Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012

   Frame name           Description                          picture
5. Multi level Tower    * It need 3 parking space to
   System               made extra parking for two
                        cars
                        *Although the platform is
                        hanged from one side, the
                        load on middle beam is
                        balanced because of opposed
                        car
                        * It need only 2 parking space
                        to made extra parking for 7
                        cars(total 9)
                        *very complicated
                        * The upper platform can
                        descend even if, the parking
                        beneath is occupied.

6. Independent          * The upper platform can
   Access Parkers       descend even if, the parking
   With frame           beneath is occupied.
                        *The load is uniformly
                        distributed on fixed frame
                        * minor stress on lifting arm


7. Independent Swing * The upper platform can
   parking ,pivoted  descend even if, the parking
   from front        beneath is occupied.
                        * The car are not horizontal all
                        the time (safety issue)
                        *It required excavation job
                        lower than flour level which
                        will effect existence utility line
                        *very complicated
8. Underground          * The upper platform can
   Multi level system   descend even if, the parking
                        beneath is occupied.
                        *It required excavation job
                        lower than flour level which
                        will effect existence utility line
                        * It need one parking space to
                        made extra parking for two
                        cars
                                                                                                  38
                        *very complicated




                                   MECH N450                       Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
7.3 Lifting method
The advantage of this method is more than one car can e
handle in the same time, Also it will reduce the load acting
on the driving motor when it use other care as counter
wait .However This method required more space




This system is simple and required only to concern about
arm movement for operation. However, Positional hazard
is there when the car move to critical angle during landing
and lifting.




It is obvious that this style is safest and simplest among
other types , the car will be kept horizontal and leveled
while the platform is operated




This method required larger area to Be available for
normal operation. Also it is unsafe method Because




                                                                                                39


Table 18, it shows different types of lifting methods.



                                                     MECH N450   Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
7.4 Operation System
name                               description                         picture
Pneumatic and                      This type motor can provide
                                   high power ,however it
hydraulic                          required utility system for
                                   operation like piping, actuator,
                                   and pump .therefore, this type
                                   is costly .also in Hydraulic type
                                   in case of leak it will harm the
                                   environment.

Chain and sprocket                 This type of force transmission
                                   system can handle large load
                                   and not occupy large space
                                   .However , it required a lot of
                                   lubricating and greasing and
                                   maintenance .for UAE
                                   environment , dust will stick to
                                   the grease and made the
                                   shape dirty .




Cable and pulley                   Very simple and easily can e
                                   attached to the system. Also it
                                   is very cheap compare to other
                                   method and it is clean




Table 19, operations information




                                                                                                           40




                                             MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012


7.5 Driving motor type
Motor type                                Description                         Picture
Air or Hydraulic Motor                    This type motor can provide
                                          high power ,however it
                                          required utility system for
                                          operation like piping, actuator,
                                          and pump .therefore, this type
                                          is costly




Internal combustion engine                This system is noisy and
                                          generating a lot of heat and
                                          CO2 emission. Also it is not
                                          efficient.



Electric motor                            This type of drive have high
                                          efficiency and can be found in
                                          different size and load capacity.
                                          More over it is eco friendly




Table 20, different type of driving motor types.




                                                                                                                  41




                                                   MECH N450                       Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
7.6 Morphological Chart
       Sub                      function Solution
     function
Frame
Lifting Method




                                                                                   42




                          MECH N450                 Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
 Operation
 system
 Driving
 motor




Table 21, it shows a morphological chart of function solution.




                                                                                                43




                                                    MECH N450    Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
7.7 Principle of operation


process                  description              illustration
Lowering the             At this process the
platform                 motor will turn
                         clock wise side
                         making the blue
                         cable to be lose
                         and the pulling
                         force will be
                         applied on the
                         brown cable
Lifting the              At this process the
platform                 motor will turn
                         antilock wise side
                         making the brown
                         cable to be lose
                         and the pulling
                         force will be
                         applied on the blue
                         cable
Table 22, it shows the principle of operations.




Step # Description                                               picture
1      At resting position the platform will set of the
       main from. High load is required by the motor




2         After starting the motor, the arm will start to
          swing causing the platform to e lifted from the
          initially position. The angle of the arm will be
          less than 900. The load on the motor will
          reduces gradually

3         At this position, the lifting arms will be in
          vertical position. The angle of the arm will be l
          900the load more the movement will be ideal
          because most of the weight will be supported
          by the four arms.
                                                                                                          44




                                                  MECH N450                Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
4         As the movement goes on, the platform will be
          lowered behind the frame. The angle of the arm
          will be more than 900. The load on the motor at
          this position is the least because the gravity
          force will take place to lower the platform.
5         At the end the platform will reach to the flour
          and the upper car can leave the parking.


Table 23, it shows the operation steps and its information



 8 Embodiment design

8.1 Primary sub-system

                                                               Primary
                                                             sub-system




                                 Frame                         Lifting    Main mechanical
                                                                           driving system



                  Steel                                                                      Motors
                structure

                                                             Cable and
                                                               pulley                       Cable and
              Lifting arms                                                                    pulley




                 Upper
                platform




                                                                                                            45




                                                   MECH N450                 Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
8.2 Auxiliary components




                             Rollers




   Fixing bolts              Auxiliary
                                          Rollers shaft
      & nuts               components




                            bearings




                                                                        46




                            MECH N450    Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012

               9 Calculations
              Pulley calculation

With a single pulley, the pulley must be able to move so that mechanical advantage can be increased. Furthermore, the
pulley is turned upside-down.




The pulley to the left is suspended and as a consequence the
mechanical advantage is increased. This happens because the
rope on the left and right of the pulley are both lifting the
LOAD, they each lift half its weight. The load is split into 2.
The calculation is shown below.




              9.1 Calculating the torque
                  required by the motor




                                                                                                                    47




                                                       MECH N450                  Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012




   Figure 7, shows side view calculation of the torque that connected to the
   platform.




            Ideal
            pulley




                                                                      Weight of
                                                                      car
            Motor
            pulley



Figure 8 shows deferent force applied on cable

                                                                                                              48




                                           MECH N450                           Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012


The weight of the car we assume it is 5 Kg = 50 N

First of all, we need to calculate (fx) at 5 different angels.

This done by formula: tan Ɵ =




First case

We have Ɵ = 10, y = 50 N since we suppose the weight of the car is 5 kg multiply by 10.




1) tan Ɵ =       , tan 10o =     , x=          , which gives : x = 283 N

Second case:

We have Ɵ = 30o and y = 50 N


2) tan Ɵ =       , tan 30o =     , x=          , which gives : x = 86.6 N



Third case:

We have Ɵ = 45o and y = 50 N


3) tan Ɵ =       , tan 45o =     , x=          , which gives : x = 50 N




Fourth case:

We have Ɵ = 60o and y = 50 N


4) tan Ɵ =       , tan 60o =     , x=          , which gives : x = 28.9 N


                                                                                                           49
Fifth case:

We have Ɵ = 90o and y = 50 N

                                               MECH N450                    Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012

5) tan Ɵ =         , tan 90o =        , x=      , which gives : x = 0 N




Now, we have to calculate the hypotenuse f(H).




                                                                                        This done by

                                                                                        formula: cos Ɵ =


   Figure 9, it shows the forces distribution

First case:

We have Ɵ = 10o, x = 283 N


1) cos Ɵ =         , cos 10o =          , H=      , which gives : H = 388.9 N

Second case:

We have Ɵ = 30o, x = 86.6 N


2) cos Ɵ =         , cos 30o =          , H=      , which gives : H = 99.997 N


                                                                                                                50




                                                MECH N450                        Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
Third case:

We have Ɵ = 45o, x = 50 N


3) cos Ɵ =        , cos 45o =     , H=         , which gives: H = 50 N




Fourth case:

We have Ɵ = 60o, x = 28.9 N


4) cos Ɵ =        , cos 60o =      , H=          , which gives: H = 57.8 N




Fifth case:

We have Ɵ = 90o, x = 0 N


5) cos Ɵ =        , cos 90o =    , H=          , which gives: H = 0 N



Now, we need to calculate f(y) for all five cases. ( (x) is the case number and f(y) is the force act on the
motor pulley).


This is done by this formula: f(y) =
First case:

We have H1 = 388.9 N


f(y1) =        , Which gives f(y1) =194.45 N


Second case:

We have H2= 86.6 N,                                                                                            51


f(y2) =       , Which gives f(y2) = 43.3 N


                                               MECH N450                       Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012

Third case:

We have H3= 50 N


f(y3) =    , Which gives f(y3) = 25 N


Fourth case:

We have H4= 57.8 N


f(y4) =        , Which gives f(y4) = 28.9 N



Fifth case:

We have H5 = 0


f(y5) =   , Which gives f(y1) = 0 N




Finally, we can to calculate the torque required by the motor.

We have the diameter of the pulley which is 0.022 m. We also have the formula :

T = F(y) . D


T1= F(y1) . D = 194.45 X 0.022 = 4.278 N.m

T2= F(y2) . D = 43.3 X 0.022 = 0.953 N.m

T3= F(y3) . D = 25 X 0.022 = 0.55 N.m

                                                                                                       52
T4= F(y4) . D = 28.9 X 0.022 = 0.64 N.m

T5= F(y5) . D = 0 X 0.022 = 0 N.m
                                              MECH N450                 Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012


Angel (Ɵ)                F(x)                     F(H)                     F(y)                  Torque
                                                                           ( force act on
                                                                           motor pulley)
100                      283 N                    388.9 N                  194.45                4.278
30o                      86.6 N                   99.997 N                 43.3                  0.953
45o                      50 N                     50                       25                    0.55
60o                      28.9 N                   57.8                     28.9                  0.64
90o                      0N                       0N                       0N                    0N
Table 24, it shows the forces information to determine the required torque from the motor.




9.2 Area calculation:




Figure 10




                                                                                                                      53
           Yellow arm

A3 = r2                                                           (multiply by 2 because we have two arms)

                                                  MECH N450                            Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
A = A1 + A2 + A3= ((23.5 x 2 x 2)/100)x 7850 + 9(16.5 x 2 x 2)/1000x7850 + 0.025

  = 1.29 m2



        Red arm

A = A1 + A2 =( (52 x 4)/100)x7850 +( (2.5 x 4)/100)x7850

  = 1.71 m2                                              (multiply by 2 because we have two arms)



        Platform

A = length X width

   =( 52 x 30 x 2)/100)x 7850) = 24.5 m2


        Frame

A = Length x width

   = (50 x 30 x 2)/100)x 7850) = 23.6 m2

For calculating the mass, we used the electric balance where we weighed the arms, platform,
motor, and the plat form individually then added it up to form the whole mass.

Note: (yellow arm means the rear arms and the red arms means the front arms with semi-
                                                          circular).
                     Mass          Area        Quantity
                       Kg           m2
     Yellow arm       0.38         1.29           2
     Red arm          0.39         1.71           2
     Platform         0.41         24.5           1
     Motor             1.4           -            1
     Frame            4.27         23.6           1
     Prototype        6.85
Table 25, it shows the aread and the mass of parts of the frame



                                                                                                               54




                                                   MECH N450                    Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
System path:


The sliding path of our project is divided into two paths:

        Bow path
        Straight line path



Bow path:

the main aim is to produce an bow with an angle of 60 °, and this can be made by dividing a a
circle into four parts, and then choose a a quarter, then divide the quarter into to angles, one is of
30° and the other is of 60°.




                                                                             60 °




                                                                                          30




Figure 11, angle view




                                                                                                         55




                                          MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
Straight path:

The bow path determined the path direction toward the ground, where the angle (60 °)
determined the inclination of track which will decrease the speed of the platform when
descending. This process was chosen from the safety aspect because with gravity, the falling
motion will increase.



                                                          60 °   Falling motion




Figure 12, it shows the angle in the frame view




                                                                                                      56




                                                  MECH N450            Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012


9.3 Distance Required:




                50 cm                                          62 cm



Total Length: 50 + 62 = 112cm



9.4 Structure analysis


The structure of the car park system is design with certain requirements to withstand weight of
the car on a plat form, the main purpose of the car park system is to save parking spaces by
lifting one car above the other with sharing the same car park slot. So we the FEA (finite element
analysis) are introduced. The finite element method is a good choice for solving partial
differential equations over complicated domains (like cars and oil pipelines), when the domain
changes (as during a solid state reaction with a moving boundary), when the desired precision
varies over the entire domain, or when the solution lacks smoothness.

ANSYS is used because it offers a comprehensive range of engineering simulation solution sets
providing access to virtually any field of engineering simulation that a design process requires,
and by this it will assess the design from a set of calculations regarding the movement, and
materials.
                                                                                                       57




                                         MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
The following diagram will show the type of material used in the frame and some specifications
that were proven to be helpful.

1018 Mild Steel


Alloy 1018 is the most commonly available of the cold-rolled steels. It is generally available in
round rod, square bar, and rectangle bar. It has a good combination of all of the typical traits of
steel - strength, some ductility, and comparative ease of machining. Chemically, it is very similar
to A36 Hot Rolled steel, but the cold rolling process creates a better surface finish and better
properties.




Our conditions are to have a safety factor of 3 and a high tensile strength of 440 MPA, so the
platform will carry three times the weight of the car.




10 Frame selection and sizing


We selected mild steel for our frame because it is has a low price while can be used in many
                                                                                                       58
applications. This kind of steel contains 0.18%, therefore it’s neither brittle nor ductile. It is
cheap and malleable. The surface hardness can be increased by carburizing(is a heat treatment


                                         MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
process in which iron or steel absorbs carbon liberated when the metal is heated in the presence
of a carbon bearing material).



Its often used when large amount of steel are needed, for example as structural steel. The density
of mild steel is 7,861.093 Kg/m3 , the tensile strength is a maximum of 500 Mpa and the young’s
modulus is 210,000 MPA.




                  Car dimensions                             Standard frame dimensions
Height                    40 cm                     Height                30 cm
Length                    50 cm                     Length                52 cm
Width                     28 cm                     Width                 30 cm


Note: these dimensions are selected without considering the frame thickness.


11 Motor selection


In our design, we have one motor for the movement process, such as it is responsible for the
upward and downward movement by pulleys and cables. Where the tension in the cable must be
kept constant to ensure stability of the car on the platform.

Winch system motor selection



Force = total mass x gravity acceleration

      = 6.85 x 9.81

      =67.2 N

Force safety reasons force selected = 70 N

           = 4.278 (calculated)


                                                                                                     59
Power Torque (T) = Torque (N.m) x angular speed (rad/s)

                  = 4.278

                                             MECH N450                Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012




      11.1 Rubber stand


      To prevent scratch and direct contact with the ground we installed rubber stands under the platform as
      displayed in the following figure.

                                                                      Rubber stands




Figure 13, rubber stands prospect



      The diameter for the circular rubber base or stand is d= 8cm and the thickness is 1cm. this
      product is easy to find if ordered from small shops that manufacture rubber.



      11.2 Cable and pulley sizing


      Our winch system is using a polyethylene fishing line as connecting rope for the weight lift up
      during ascending and descending process. This cable is passing through many pulleys in which
      the main purpose of them is to change and re dispute the force direction and also guiding the
      cable that is connecting the winch drum and upper platform.
                                                                                                               60




                                                MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012




The previous figure shows that the car system has three pulleys. The cable is connected to the
motor winch assembly and extends along the pulleys. The motor will move the line in a clock
wise and counter clock wise motion, the clock wise motion will move the platform downward
where the counter clock wise direction wise direction will move the platform upward.



As you can see from figure 11, we extracted our design from
the mideavil castle gate and developed it to do more
applications such as carrying object, the same principle apply
in our project but with more accessories and modifications like
the motor, different material selections.



                                                                  Figure 14, castle gate




                                                                                                      61




                                        MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
11.2.1 Cable sizing



        Basically the cable sizing was determined on the safety factor which was chosen to be
three, and because we designed a frame that can withstand 50kg, it was appropriate to choose a
cable that can carry up to 150 kg, so due to such requirements we chose the HARUNA
SEAMASTER HARD LEADER, This leader material has been developed, through its special
hardening, for the roughest fishing in deep sea, ledges, coral and mussel reefs. It sticks stiffly out
from the main line and holds the hook in the correct position. With such a high breaking strain
(180 kg at just 1.60 mm diameter), even a Halibut of 150 kg would not be a problem. Haruna
Seamaster Hard Leader is even successfully used in professional fishing and valued for its
transparency.




                                                                                                         62




                                          MECH N450                      Dr. Yw Chan | HCT, Abu Dhabi
Mechanical Double Parking System 2012
11.3 Stretch or Elasticity

       Most braided lines have very low stretch of between 1% and 8% allowing unique and
direct control and contact to your bait. Just for predator fishing with modern methods, such as
drop shot fishing, a well braided line is without doubt the best line to use. An important issue to
consider however that is a low-stretch-line means a much higher load on the unit, because each
strike goes directly through the rod and reel. It means that with braided lines it is particularly
important to correctly set the reel brake. Our tip: Because of its low stretch, a braided fishing line
is not always the appropriate choice for every angling method. Every ordinary fishing reel now
has a spare spool, so we recommend filling one spool with a braid and the other one with a
monofilament, so that you are perfectly prepared for every situation.


Attributes:
• Ideal also for professional sea fishing


                    Diameter Ø mm           0.60 0.75 0.90   1.05   1.20   1.45   1.6
                    Kg                      30   42   60     80     100    150    180




                                                                                                           63




                                               MECH N450                    Dr. Yw Chan | HCT, Abu Dhabi
      Figure 15, side view of the project
Double Parking System Design
Double Parking System Design
Double Parking System Design

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Double Parking System Design

  • 1. Higher College Of Technology Mechanical June 4 Double Parking System By 2012 Double Parking System for: Khalid Alhosani Mechanical Engineering Design Mubarak Alsuwaidi MECH N450 Dr. Yw Chan Tariq Aljanahi Waleed Alyafaie ggc@windowslive.com Sager Almasabi
  • 2. Mechanical Double Parking System 2012 ` 1 Contents 2 Abstract ................................................................................................................................................. 5 3 Introduction .......................................................................................................................................... 5 4 Project management design ................................................................................................................. 6 4.1 Business Model ............................................................................................................................. 6 4.2 Operation Model........................................................................................................................... 6 4.3 Scope of statement ....................................................................................................................... 7 4.4 Project Objective:.......................................................................................................................... 7 4.5 Deliverables................................................................................................................................... 7 4.6 Milestones..................................................................................................................................... 7 4.7 Technical requirements ................................................................................................................ 7 4.8 Limits and exclusions .................................................................................................................... 8 4.9 Customer review ........................................................................................................................... 8 4.10 Priority Matrix ............................................................................................................................... 9 4.11 Summary ....................................................................................................................................... 9 4.12 Time-constrain ............................................................................................................................ 10 4.13 Scope-enhance ............................................................................................................................ 10 4.14 Cost-accept ................................................................................................................................. 10 4.15 Stakeholders register .................................................................................................................. 11 4.16 Work breakdown structure......................................................................................................... 12 4.17 WBS Dictionary ........................................................................................................................... 13 4.18 Time Estimation Technique ........................................................................................................ 16 4.19 Resource requirements............................................................................................................... 19 4.19.1 People ................................................................................................................................. 19 4.19.2 Nonperson resources .......................................................................................................... 20 4.20 Communication plan ................................................................................................................... 22 4.21 Change Management .................................................................................................................. 23 2 4.21.1 Process ................................................................................................................................ 23 4.22 Risk management........................................................................................................................ 24 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 3. Mechanical Double Parking System 2012 4.22.1 Getting the list of risks that can happen ............................................................................. 24 4.22.2 Assign likelihood and impact .............................................................................................. 25 4.22.3 Risk response matrix ........................................................................................................... 26 4.23 Risk Suavity matrix ...................................................................................................................... 27 4.24 Quality Management Plan .......................................................................................................... 28 4.25 Human Resource Plan ................................................................................................................. 29 5 Types automated parking system ....................................................................................................... 30 5.1 Two Step Car Parking System...................................................................................................... 30 5.2 Puzzle Car Parking System .......................................................................................................... 31 5.3 Stacker Car Parking System ......................................................................................................... 31 5.4 Multi Level Cart Parking System ................................................................................................. 32 5.5 Level Parking System................................................................................................................... 32 6 Project phases ..................................................................................................................................... 32 6.1 Block diagram.............................................................................................................................. 32 6.2 Dictionary for the project phases ............................................................................................... 33 6.2.1 Phase1: Initiating................................................................................................................. 33 6.2.2 Phase 2: Planning ................................................................................................................ 34 6.2.3 Phase 3 - Executing ............................................................................................................. 35 7 Conceptual Design .............................................................................................................................. 36 7.1 Design Requirement ................................................................................................................... 36 7.2 Different design models .............................................................................................................. 37 Frame models ..................................................................................................................................... 37 7.3 Lifting method ............................................................................................................................. 39 7.4 Operation System ....................................................................................................................... 40 7.5 Driving motor type ...................................................................................................................... 41 7.6 Morphological Chart ................................................................................................................... 42 7.7 Principle of operation ................................................................................................................. 44 8 Embodiment design ............................................................................................................................ 45 8.1 Primary sub-system..................................................................................................................... 45 3 8.2 Auxiliary components ................................................................................................................. 46 9 Calculations ......................................................................................................................................... 47 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 4. Mechanical Double Parking System 2012 9.1 Calculating the torque required by the motor............................................................................ 47 9.2 Area calculation: ......................................................................................................................... 53 System path: ....................................................................................................................................... 55 Straight path: ...................................................................................................................................... 56 9.3 Distance Required: ...................................................................................................................... 57 9.4 Structure analysis ........................................................................................................................ 57 10 Frame selection and sizing .............................................................................................................. 58 11 Motor selection ............................................................................................................................... 59 11.1 Rubber stand ............................................................................................................................... 60 11.2 Cable and pulley sizing ................................................................................................................ 60 11.2.1 Cable sizing.......................................................................................................................... 62 11.3 Stretch or Elasticity ..................................................................................................................... 63 12 References ...................................................................................................................................... 66 4 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 5. Mechanical Double Parking System 2012 2 Abstract Due to the increase in the number of vehicles on the road, traffic problems are bound to exist. This is due to the fact that the current transportation infrastructure and car park facility developed are unable to cope with the influx of vehicles on the road. To alleviate the aforementioned problems, the smart card parking system has been developed. With the implementation of the parking system, patrons can easily locate and secure a vacant parking space at any car park deemed convenient to them. Here in UAE and especially inside Abudhai city a significant growth in many life sector lead highly expansion in population as a result of that, a raped increase in cars number that used. The thought of alternative method for car parking is caused by that exciting parking area provided is not enough to handle that growth in cars number. 3 Introduction The number of cars on roads is increasing continuously and rapidly from the recent years; unfortunately most parking spaces did not increase as the cars did ending up with endless parking problems. As mechanical engineering students, we hope that our contribution finds acceptance in solving this problem that is really complicated in our country. Automated Car Parking is a method of automatically parking and retrieving cars that typically use a system of pallets and lifts. The intention is to compact more cars in the same space, reduce the space needed to park the same number of cars. Automated car parks can be situated above or below ground or a combination of both. As the system removes the need for driveways and ramps, the floor area and the volume of the parking station itself can be more efficiently used .Automated parking systems can be designed to fit above or below ground, allowing for flexible usage of land space; this means the 5 footprint can be reduced to one-third of the land required by conventional car parking solutions. Cost effective on a number of fronts, Automated parking systems are about making the best use of available space above and below ground. With less environment impact and time impact, MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 6. Mechanical Double Parking System 2012 reduced opportunities for theft and vandalism and real cost benefits, automatic parking is the new watchword in urban planning .There is an overwhelming need for these systems because of increasing traffic. These systems can be integrated with in consumer based electronic devices. The individual components are installed inside this structure for its operation. In our project, we have given a finished project design about double parking system. We have been asked to build this project. We don’t really know whether the project will success or not. We have tried to build it but it wasn’t work because the platform wasn’t straight what it moves. In this case, we have designed new double parking system that has better mechanical movement and more safety. It also ensures smooth movement and straight platform movement. With this system, we are sure that it will increase the capacity of parking areas inside Abu Dhabi. 4 Project management design 4.1 Business Model Abu Dhabi has idea to increase the parking areas by making a building that has only parking for cars. This is good idea. However, the costs of making building are very expensive. It need a lot of time to return the budget. The ministry of transportation has significant interest on solutions to the car parking problems. They will study the project after it finish and will decide whether it is acceptable and useful in Abu Dhabi. 4.2 Operation Model The double parking system is only useful in open areas. That’s because on building, it will take more height which takes more space so it’s not very useful. The double parking system will not be operated by the drivers. Therefore, there will be trained parking service supervisor to operate and park the cars to ensure more safety because we can’t rely on customers. 6 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 7. Mechanical Double Parking System 2012 4.3 Scope of statement 4.4 Project Objective: To build up a prototype of double parking system with a budget of $2000 in 15 weeks. 4.5 Deliverables 1. Main frame 2. Platform 3. Control system 4. Integration 5. Documentation 4.6 Milestones 1. Selection project design up to February 22. 2. Drawing and Calculation Feb 5 3. Build up at Apr 4 4. Testing at Apr 12 5. Report and presentation Apr 12 4.7 Technical requirements 7 1. The scale design with in 1:10. 2. The car weight should be uniformly disturbance on the plate form. MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 8. Mechanical Double Parking System 2012 3. Parking system should be independent and run automatically. 4. Quantifiable parameters such as maximum dimension and weights. 5. Providing sketches with technical details. 4.8 Limits and exclusions 1. The model car should have height, length and width of 30 cm, 50 cm and 25 cm respectively. 2. Maximum weight that parking system can withstand is 5 kg. 3. The model design should be made so that it can be fixed without changing existence floor. 4. Parking system should be only in open area. 5. Upper cars should be parallel to the floor service 6. It shouldn’t make pollution 7. It must not touch the ground or change anything of it. 4.9 Customer review Dr Yu chan and Dr Shakib 8 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 9. Mechanical Double Parking System 2012 4.10 Priority Matrix Time Performance Cost Constrain Enhance Accept Table 1, priority of matrix 4.11 Summary One of the courses requires us to build a mechanical parking system. The number of the cars is increasing in Abu Dhabi and this will make the roads busy and not so many parking areas are available. As mechanical engineering students, we are seeking to solve this kind of problem in our country. The main objective of this project is to redesign and build a mechanical parking system to get rid of the problem in Abu Dhabi. The idea is about having a system that lift a car above another car. It’s like two cars above each other. As you can see from (table 1), we will analysis from project management prospect. 9 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 10. Mechanical Double Parking System 2012 4.12 Time-constrain As this project is one of my courses requirements, we as a group must finish it on week 15, otherwise we can’t success this course and we can’t graduate. We even only have two hours weekly just to build the project. Two hours are not enough to build a serious project. Therefore, we decided to work in our free time. The project is not real big project, it’s only prototype. However, it needs a lot of work such as welding which will take long time. 4.13 Scope-enhance As I said above, we will redesign the project. Our teacher gave us a completed mechanical parking system design that has been made 3 years ago by HCT students and he told us to build it. However, not any documents design can be built. We are not sure that this design will work. We can only be sure when we build it and check whether it works or not. We have decided to build a toy-type, even smaller than prototype just to check the performance. It appeared that this project should have a lot of editing and it should be enhanced and redesigned. The given design wasn’t successful so we redesigned completely. 4.14 Cost-accept The frame of the project is consisting of normal materials and it doesn’t have a lot of pieces. The only parts that will costs are the motors that will lift the car to up and move the car down to the ground. Beside, most the materials we need are in the mechanical workshop in higher college of technology as well as the final project will be small as a prototype not the actual one. In short, the project itself will not cost a lot of money so it doesn’t need strong budget. 10 Therefore, we accept any amount of money. MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 11. Mechanical Double Parking System 2012 4.15 Stakeholders register Project Double Parking System Date: 2/6/2012 Name: Project Execution Phase: Name of Designation Department Role Type of Type of Expectation Influence on Stakeholder in Project stakeholder communication project outcome Dr. Yiu Chan Supervisor Mechanical Supervising External Weekly Meeting Successful Influencer Engineering Building Department Mohammed Assistant Mechanical Supporter Internal Daily Meetings Good Supporter Ameen workshop Measurement Faisal Assistant Mechanical Supporter Internal Daily Meetings Good Welding Supporter workshop Khalid Team Mechanical Fabrication, Internal Daily Meetings To solve lack of Influencer Alhosani Leader Engineering Driving gears parking inside assemble Abu Dhabi city Mubarak Team Mechanical Building the internal Daily Meetings Good Influencer Alsuwaidi Member Engineering frame Designing Tariq janahi Team Mechanical Design Internal Daily Meetings The project Influencer Member Engineering Calculation won’t success Sager Team Mechanical Selection and Internal Daily Meetings It will provide Influencer Almusabi Member Engineering Sizing us good experience Waleed Team Mechanical Building the Internal Daily Meetings Good quality Influencer Alyafaie Member Engineering frame project Table 2, stakeholders register that shows all the people who are involved in the project and their information 11 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 12. Mechanical Double Parking System 2012 4.15.1 Work breakdown structure Table 3, this shows the wbs of the project. 12 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 13. Mechanical Double Parking System 2012 Level Tasks 1 Mechanical Car Parking System 2 Select project Design details Build and Testing Report and design fabrication presentation 3 Analyze design AutoCAD Build Frame Operation Prepare structure drawings testing report hard copy 4 Selecting frame Design Build platform Adjustment Power point model calculation and correction presentation 5 Parking Driving gears Solo test dimension selection 6 Structure Monitoring and Test with load drawing control 7 Force analyses 8 Material selection Table 4, further information of the network 4.16 WBS Dictionary 1-Mechanical packing system: The main project name and the desired product 1.1-selecting project design: Select the main concept of the project and method to be use to operate project. By seeing the excising car parking project, we have to select suitable method for the project. 1.1.1- Analyze design structure: See what is required for fabricating such a project after doing calculation, also to make plane for the Building 1.1.2- Selecting frame model: Select the frame shape that best suit for the project, depend on size and performance. 1.1.3- Parking dimension: Measure the existing parking size and see the required space for commune cars size 13 1.1.4- Structure drawing: Make hand sketches to have an idea about project concept including the main parts MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 14. Mechanical Double Parking System 2012 1.1.5- Force analysis: Use software and calculation to see must critical points where high load will be applied during the normal operation, in order to select material 1.1.6- Material selection: After doing analyzing and calculation material selection for the main frame parts and movable parts strong enough to handle car weight. 1.2. Design details: Contained the design specification such as size, drawings and calculation the force analyses 1.2.1- AutoCAD drawing: Include all drawing that will be used in building and analyses 1.2.2- Design Calculation: Calculate and estimate the material, Cost and time required for desirables 1.3. Building and fabrication Include construct and make the system main part and assemly 1.3.1- Build the frame: Build the main frame for the project deepened selected frame shape and drawings. 1.3.2- Build the platform: Build the movable platform that will carry upper car 1.3.3- Driving gears selection: Select best suit and easy way to drive the movement of the system ( using cable or hydraulic system) 1.3.4- Fabricate and buy required part: Buy required items from local market such as rolling bearing and pulleys and also fabricate the not founded item using available material and facility in the workshop. 1.3.5- Painting : Paint the main parts of the project using yellow and black color. 1.3.6- Attached and assembly: Box up and assembly all system parts and make the system ready to be tested. 1.4. Testing: 14 Test the performance of the system’s operation. MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 15. Mechanical Double Parking System 2012 1.4.1- Operation Testing: See how smooth is the operation of the system and make note on required correction 1.4.2- Adjustments and correction: Apply adjustment that can enhance the performance of the operation such as changeling the position of pulley and speed of the driving motor 1.4.3- Solo test : After finale tuning for the operation, test without load has to e done to make sure that the operation is smooth 1.4.4- Test with load: Load the system with demo weight that estimated in the calculation and see if the system able to handle it . 1.5. Report and presentation: 1.5.1-1. Prepare report hard copy : Include all the written data and analysis done while preparation for the project, method used in selection operation concept and material selection 1.5.1-2. Prepare P.P presentation Prepare power point presentation that explain about all the processes of the project 15 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 16. Mechanical Double Parking System 2012 4.17 Time Estimation Technique The following table shows the total duration of each task individually and as millstone in days and hours. Also it include the total duration of the project. Tasks duration Days Total hours 1-Mechanical packing system:( total) 69 323 1.1-selecting project design: 14 48 1.1.1- Analyze design structure: 2 7 1.1.2- Selecting frame model: 2 7 1.1.3- Parking dimension: 2 7 1.1.4- Structure drawing: 3 10 1.1.5- Force analysis: 2 7 1.1.6- Material selection: 3 10 1.2. Design details: 14 49 1.2.1- AutoCAD drawing: 8 28 1.2.2- Design Calculation: 6 21 1.3. Building and fabrication 22 114 1.3.1- Build the frame: 3 10 1.3.2- Build the platform: 2 6 1.3.3- Driving gears selection: 2 6 1.3.4- Fabricate and buy required part: 6 36 1.3.5- Painting : 4 20 1.3.6- Attached and assembly: 7 42 16 1.4. Testing: 8 45 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 17. Mechanical Double Parking System 2012 1.4.1- Operation Testing: 2 12 1.4.2- Adjustments and correction: 3 18 1.4.3- Solo test : 1 3 1.4.4- Test with load: 2 12 1.5. Report and presentation: 9 54 1.5.1-1. Prepare report hard copy : 4 24 1.5.1-2. Prepare P.P presentation 5 30 Table 5, it is the time estimate figures. Cost Estimate Tasks Cost ($) 1-Mechanical packing system:( total) 2000 1.1-selecting project design: 200 1.1.1- Analyze design structure: 36 1.1.2- Selecting frame model: 68 1.1.3- Parking dimension: 14 1.1.4- Structure drawing: 14 1.1.5- Force analysis: 18 1.1.6- Material selection: 50 1.2. Desing details: 200 1.2.1- AutoCAD drawing: 150 1.2.2- Design Calculation: 50 17 1.3. Building and fabrication 1000 1.3.1- Build the frame: 20 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 18. Mechanical Double Parking System 2012 1.3.2- Build the platform: 30 1.3.3- Driving gears selection: 200 1.3.4- Fabricate and buy required part: 600 1.3.5- Painting : 100 1.3.6- Attached and assembly: 50 1.4. Testing: 300 1.4.1- Operation Testing: 50 1.4.2- Adjustments and correction: 100 1.4.3- Solo test : 100 1.4.4- Test with load: 50 1.5. Report and presentation: 300 1.5.1-1. Prepare report hard copy : 150 1.5.1-2. Prepare P.P presentation 150 Table 6, it shows the cost estimate for all the project parts. 18 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 19. Mechanical Double Parking System 2012 4.18 Resource requirements After we have indentified the activities involved in the double parking system, we need to determine the sequence of these activities and the possible resources that needed to accomplish our project. There are a lot of resources such as people, material and other supplies. 4.18.1 People WBS Activity Skills Name of Skills level Deliverable Effort Start End Cost needed person days date date 1.2.1 Soft copy Auto Cad Sager Intermediate Project 8 Feb 2 Mar 5 $150 of drawing drawing 1.3.1 Build up Welding Waleed Intermediate Project 3 Mar 6 Mar 8 $20 the frame and Frame mechanical work 1.2.2 Design Design Khalid Expert Project 6 Feb Mar 1 $50 calculation experience design 23 1.3.3 Driving Experience Mubarak Expert Proper 2 Mar 9 Mar 12 $200 gears in driving driving selection gears gears 1.3 Fabrication Project Tariq Expert Proper 6 13 Mar 20 $600 and buy experience material Mar required and good material fabrication Table 7, it shows the ( people) which is an example of resource requirements. The (table 7) goes beyond simply matching activities and skills. It also contains columns for the names of the people who will execute an activity, their skills level, the deliverable that they are expected to produce, the date on which they can start and finish, and their cost. 19 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 20. Mechanical Double Parking System 2012 4.18.2 Nonperson resources 4.18.2.1 Nonperson availability sheet WBS Activity Resource needed Duration Date (s) needed (day) 4.1 AutoCad design - Computer 8 23/2 to 5/3 - AutoCad software 4.2 Project Poster Poster software 4 11 June Foam board 4.3 Project - Meeting room with 1 16 June presentation computer connected to projector Table 8, this is an example of resource requirements which is the nonperson resources. 20 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 21. Mechanical Double Parking System 2012 21 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 22. Mechanical Double Parking System 2012 4.19 Communication plan Communication Objective of Medium Frequency Audience Owner Deliverable Type Communication Kickoff Introduce the Face to Face Once Project Sponsor Project Agenda Meeting project team and Manager the project. Project Team Meeting Review project Minutes objectives and Stakeholders management approach. Project Team Review status of Face to Face Weekly Project Team Project Agenda Meetings the project with Manager the team. Conference Call Meeting Minutes Technical Discuss and Face to Face As Needed Project Technical Technical Agenda Design develop Staff Lead Meetings technical design Meeting solutions for the Minutes project. Monthly Report on the Face to Face Monthly Project Team Project Project Status Project Status status of the Manager Report Meetings project to Conference Call Project Supporters management. Project Status Report the status Email Monthly Project Sponsor Project Project Status Reports of the project Manager Report including Project Team activities, progress, costs Stakeholders and issues. Table 9, communication requirements for this project. 22 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 23. Mechanical Double Parking System 2012 4.20 Change Management 4.20.1 Process The process of making the first design was failed. As I said before, the platform wasn’t straight whenever it moves. Therefore, we moved to another design and modified it in better way. After that, we found that the movement is smooth and the platform was leveled. Expected effects after that change: 1. Increase the working times hours because we need to start again new design. 2. Buy new material for the new design. 3. Draw new AutoCad design for the new idea. 4. The budget has been increased after the change because a lot of pieces have been added to the project. 4.20.1.1 Change request log Owner requested change status report-open item RC# Description Reference Date REC’D Date Submit Amount Status Comments document 1 Triangle arm Owner Feb 15 6 Apr $200 Approved It will fix the should be request leveling changed 2 Dimension of Owner Feb 8 Apr 6 $50 Approved New design parking system request require new frame dimension 3 Salem left the Owner Mar 3 Mar 3 $200 open No group request comment 4 Adjust torque Owner May 1 May 4 $400 Approved Enhance the provided by request operation driving motor 5 Change Location Owner May 6 May 7 $10 Approved Lowering of guiding pulley request the load on motor 6 Add tensioner Owner May 8 May 12 $80 Approved Keep Cable request tension in standby mode 23 Table 10, it shows any changes during the project and its information. MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 24. Mechanical Double Parking System 2012 4.21 Risk management The following chart illustrates sequence use to do risk management. 1-Getting the list 4- Risk 2-Assign Suavity likelihood matrix and impact 3-Risk response matrix Table 11, risk management procedure. 4.21.1 Getting the list of risks that can happen 1. Time not long enough. 2. Late delivery for part. 3. Concept of project not applicable. 4. Shortage in men power. 5. Short circuit during operation. 6. Fabricated parts not fit in place. 7. System unable to handle load. 8. Defect on one of moving part while operating. 24 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 25. Mechanical Double Parking System 2012 4.21.2 Assign likelihood and impact The score from 5 where 5 represent high and 1 is low. Table 12(Risk assessment Form) Risk Event Likelihood Impact Detection when difficulty Time not long 4 5 1 Post install enough Late delivery for 1 3 1 Post install parts Concept of project 3 2 4 operation not applicable Shortage in men 3 1 5 Post installing power Short circuit 1 1 4 operation During operation Fabricated parts 3 3 2 Installing not fit in place System unable to 3 4 1 Operation Test handle load Defect on one of 2 3 5 operation moving part while operating 25 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 26. Mechanical Double Parking System 2012 4.21.3 Risk response matrix Risk Event Response Contingent plan Trigger Who is Responsible Time not long Try to extend Carry out long Delay of planed Procurement enough working hours tasks in outside schedule group+ team garage leader Late delivery for Follow up the Deal with more Unable to provide Procurement parts request of than one supplier required parts in group purchasing order time Concept of project Make study and Use software Still conflict exist Building group not applicable analysis on paper program to to see opportunity analyze the of any concept if it operation work Shortage in men Try to Balance the Request assistance If available Team leader power resource leveling from external resources unable resources to finish task on time Short circuit Provide over Additional power If the fuse is operation group During operation current circuit source burned at starting breaker(fuse) Fabricated parts Do small Re machine the If the parts didn’t Building group not fit in place correction by hand parts work even after tools hand tool correction System unable to Try to increase the Try to modify the Increase of the Building group+ handle load voltage of the driving gears voltage didn’t operation group motor serve the propose Defect on one of Provide extra Correct the cause If the problem Operation group moving part while spare part for the of the problem happen frequently operating project Table 13(Risk response matrix) 26 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 27. Mechanical Double Parking System 2012 4.22 Risk Suavity matrix Red zone (major risk) Yellow zone (Moderate risk) Green zone (Minor risk) Table 14( Risk suavity Matrix) 5 4 Time not long enough 3 Concept of Fabricated System project not parts not fit in unable to applicable place handle load Likelihood 2 Defect on one of moving part while operating 1 Short circuit Late delivery During for parts + operation Shortage in men power Score 1 2 3 4 5 Impact 27 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 28. Mechanical Double Parking System 2012 4.23 Quality Management Plan Factor Description Product Factors Accessibility That ability of authorized users to access parking system whenever and wherever they need access. Correctness The extent to which parking system satisfies its specifications and fulfils the user’s objectives. Efficiency The extent to which parking system performs its intended function with a minimum consumption of computing resources. Expandability The ease with which parking system can be modified to add functionality. Also the ability of the system to process increasing volumes of data without noticeable fluctuations in performance. Integrity The extent to which parking system safeguards against unauthorized access to or modification of software or data. Interoperability The ability of parking system to exchange information with double parking system and to mutually use the information that has been exchanged. Maintainability The extent to which the parking system components can be maintained over their expected useful life. Portability The extent to which parking system can be transferred to new operating environments, hardware platforms and operating systems. Presentability The extent to which the aesthetic (visual and artistic) qualities of parking system present the desired image. Profitability The ability of parking system to positively impact the productivity and profitability of ministry of transportation, or HCT, or double parking system. Reliability The ability of parking system to perform a required function under stated conditions for a stated period of time. Reusability The extent to which modules of code can be used in multiple applications. Usability The extent to which the functional components delivered by parking system are understandable and applicable by the end-users. Process Factors Financial The extent to which parking system meets its financial Performance targets. Timeliness The extent to which parking system is delivered in a timeframe which meets parking system’s requirements. Resource The extent to which the optimal resources are assigned to Effectiveness parking system to ensure quality, on-time delivery. Future Business The extent to which Ministry of Transportation is likely to Potential provide a positive reference to other potential customers Table 15, quality management plan 28 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 29. Mechanical Double Parking System 2012 4.24 Human Resource Plan Project Design Implementation Training Functional Department Manager Engineers Manager Leads Managers Managers Requirements A R R C C I Gathering Coding Design A R C I I Coding Input A R C I Software A R C I I Testing Network A C R I I Preparation Implementation A C R C C C Conduct A R C C Training Table 16, human resource management Key: R – Responsible for completing the work. A – Accountable for ensuring task completion/sign off. C – Consulted before any decisions are made. I – Informed of when an action/decision has been made. 29 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 30. Mechanical Double Parking System 2012 5 Types automated parking system The following is a list of existing system that is mainly used in urban area.  Two step car parking system.  Puzzle Car Parking System.  Stacker System.  Multi Level Cart Parking System.  Level Car Parking System. Figure 1 Two step parking system 5.1 Two Step Car Parking System Features: 1-Pallet used for CAR lifting. 2-Applicable for In-Door & Out- Door. 3-Easy to install. 4-Preferred system at residential zones& commercial too. 5-Easy to operate. 6-Low maintenance cost. 7-Operating System is available with both the options Hydraulic & Electro-mechanical. 30 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 31. Mechanical Double Parking System 2012 5.2 Puzzle Car Parking System Figure 2 puzzle parking system Features: 1-Can be installed above ground & Below ground level. 2-Two layer puzzle is always preferred. 3-Preferred system especially for underground. 4-Low maintenance cost. 5-Most efficient system can be achieved through combinations of units & functions. 6-One empty slot is the key for the working. 7-Single Set, Double set Front and back systems connected to monolithic steel structure with multi in – outs. 5.3 Stacker Car Parking System Features: Figure 3 Stacker parking system 1-Quick In Out by simultaneously moving and lifting the cart while the vehicle wheel is lifted without the pallet. 2-Under ground big parking system can be installed. 3-Parking room is built using the concrete slab structure. 4-Strong and easy to maintain. 5-Lift can be installed along the entry module. 31 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 32. Mechanical Double Parking System 2012 5.4 Multi Level Cart Parking System Features: Figure 4 multi level parking system 1-Can be installed Underground or out-doors 2-Approx. 60 -70 cars per lift can be accommodated 3-System types Transfer type, longitudinal type, hydraulic type, wire rope type 4-Reduced In Out time for Car 5-Turn table parking gives more flexibility to system 6-Operating systems are main Lift, Cart, Pallet 5.5 Level Parking System Features: Figure 5 level parking system 1-Used for large buildings and for superior space efficiency. 2-Addition to multi level parking spaces with vertical and horizontal directions to facilitate the entry & exits of cars. 3-Operating systems are: lift, side sliding, pallet. 6 Project phases 6.1 Block diagram The following Block diagram ( fig 1) illustrate phases of a project in sequence. 32 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 33. Mechanical Double Parking System 2012 Figure 6 phases of a project Phase 1 • Initiating • Planning phase 2 • Execution phase 3 • Controling and Testing phase 4 • Closing phase 5 6.2 Dictionary for the project phases 6.2.1 Phase1: Initiating  Recognize the project should be done.  Determine what the project should accomplish .  Define the overall project goal.  Define general expectations of customers, management, or other stakeholders as appropriate.  Define the general project scope. 33  Select initial members of the project team. MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 34. Mechanical Double Parking System 2012 6.2.2 Phase 2: Planning  Refining the project scope.  Listing tasks and activities.  Optimally Sequencing activities.  Developing a working schedule and budget for assigning resources.  Getting the plan approved by stakeholders. 34 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 35. Mechanical Double Parking System 2012 6.2.3 Phase 3 - Executing 1 Leading the team. 2 Meeting with team members. 3 Communicating with stakeholders. 4 Fire-fighting to resolve problems. 5 Securing necessary resources to complete the project plan. Phase 4 - Controlling  Monitoring deviation from the plan.  Taking corrective action to match actual progress with the plan.  Receiving and evaluating project changes requested.  Rescheduling the project as necessary.  Adapting resource levels as necessary.  Changing the project scope.  Returning to the planning stage. Phase 5 - Closing  Acknowledging achievement and results.  Shutting down the operations and disbanding the team.  Learning from the project experience.  Reviewing the project process and outcomes.  Writing a final project report. 35 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 36. Mechanical Double Parking System 2012 7 Conceptual Design 7.1 Design Requirement  Create more saleable space by using Robotic Parking Systems  Space gained can be used for green space and open areas to meet LEED standards  Delivers faster retrieval times than other automated garages or ramp-style parking  The Car parking System offers security for both individual and car  The design of a system gives users premium valet service without the valet  Automatic parking reduces CO2 emissions and other pollutants and greenhouse gases  Flexible design allows the automated parking garage to fit into any neighborhood or project  The Systems should relieve traffic congestion 36 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 37. Mechanical Double Parking System 2012 7.2 Different design models Frame models Frame name Description picture 1. Front Over *The load supported only from hanged System front causing high Bending stress on the front Beam (safety issue) * To descend the upper platform ,the parking beneath must not occupied . 2. 4 leg jack left *The load is uniformly distributed *To descend the upper platform, the parking beneath must not occupied. * it is very safe method for carrying load since the force divided on four leg . 3. Over hanged *The load is only supported from parallel one side causing high Bending stress on the Side Beam (safety issue) *To descend the upper platform, the parking beneath must not occupied. 4. Puzzle Lifts *The load is uniformly distributed on four Beams. * The upper platform can descend even if, the parking beneath is occupied. * It need 3 parking space to made extra parking for two cars *very complicated Table 17, it shows different types of operations. 37 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 38. Mechanical Double Parking System 2012 Frame name Description picture 5. Multi level Tower * It need 3 parking space to System made extra parking for two cars *Although the platform is hanged from one side, the load on middle beam is balanced because of opposed car * It need only 2 parking space to made extra parking for 7 cars(total 9) *very complicated * The upper platform can descend even if, the parking beneath is occupied. 6. Independent * The upper platform can Access Parkers descend even if, the parking With frame beneath is occupied. *The load is uniformly distributed on fixed frame * minor stress on lifting arm 7. Independent Swing * The upper platform can parking ,pivoted descend even if, the parking from front beneath is occupied. * The car are not horizontal all the time (safety issue) *It required excavation job lower than flour level which will effect existence utility line *very complicated 8. Underground * The upper platform can Multi level system descend even if, the parking beneath is occupied. *It required excavation job lower than flour level which will effect existence utility line * It need one parking space to made extra parking for two cars 38 *very complicated MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 39. Mechanical Double Parking System 2012 7.3 Lifting method The advantage of this method is more than one car can e handle in the same time, Also it will reduce the load acting on the driving motor when it use other care as counter wait .However This method required more space This system is simple and required only to concern about arm movement for operation. However, Positional hazard is there when the car move to critical angle during landing and lifting. It is obvious that this style is safest and simplest among other types , the car will be kept horizontal and leveled while the platform is operated This method required larger area to Be available for normal operation. Also it is unsafe method Because 39 Table 18, it shows different types of lifting methods. MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 40. Mechanical Double Parking System 2012 7.4 Operation System name description picture Pneumatic and This type motor can provide high power ,however it hydraulic required utility system for operation like piping, actuator, and pump .therefore, this type is costly .also in Hydraulic type in case of leak it will harm the environment. Chain and sprocket This type of force transmission system can handle large load and not occupy large space .However , it required a lot of lubricating and greasing and maintenance .for UAE environment , dust will stick to the grease and made the shape dirty . Cable and pulley Very simple and easily can e attached to the system. Also it is very cheap compare to other method and it is clean Table 19, operations information 40 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 41. Mechanical Double Parking System 2012 7.5 Driving motor type Motor type Description Picture Air or Hydraulic Motor This type motor can provide high power ,however it required utility system for operation like piping, actuator, and pump .therefore, this type is costly Internal combustion engine This system is noisy and generating a lot of heat and CO2 emission. Also it is not efficient. Electric motor This type of drive have high efficiency and can be found in different size and load capacity. More over it is eco friendly Table 20, different type of driving motor types. 41 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 42. Mechanical Double Parking System 2012 7.6 Morphological Chart Sub function Solution function Frame Lifting Method 42 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 43. Mechanical Double Parking System 2012 Operation system Driving motor Table 21, it shows a morphological chart of function solution. 43 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 44. Mechanical Double Parking System 2012 7.7 Principle of operation process description illustration Lowering the At this process the platform motor will turn clock wise side making the blue cable to be lose and the pulling force will be applied on the brown cable Lifting the At this process the platform motor will turn antilock wise side making the brown cable to be lose and the pulling force will be applied on the blue cable Table 22, it shows the principle of operations. Step # Description picture 1 At resting position the platform will set of the main from. High load is required by the motor 2 After starting the motor, the arm will start to swing causing the platform to e lifted from the initially position. The angle of the arm will be less than 900. The load on the motor will reduces gradually 3 At this position, the lifting arms will be in vertical position. The angle of the arm will be l 900the load more the movement will be ideal because most of the weight will be supported by the four arms. 44 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 45. Mechanical Double Parking System 2012 4 As the movement goes on, the platform will be lowered behind the frame. The angle of the arm will be more than 900. The load on the motor at this position is the least because the gravity force will take place to lower the platform. 5 At the end the platform will reach to the flour and the upper car can leave the parking. Table 23, it shows the operation steps and its information 8 Embodiment design 8.1 Primary sub-system Primary sub-system Frame Lifting Main mechanical driving system Steel Motors structure Cable and pulley Cable and Lifting arms pulley Upper platform 45 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 46. Mechanical Double Parking System 2012 8.2 Auxiliary components Rollers Fixing bolts Auxiliary Rollers shaft & nuts components bearings 46 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 47. Mechanical Double Parking System 2012 9 Calculations Pulley calculation With a single pulley, the pulley must be able to move so that mechanical advantage can be increased. Furthermore, the pulley is turned upside-down. The pulley to the left is suspended and as a consequence the mechanical advantage is increased. This happens because the rope on the left and right of the pulley are both lifting the LOAD, they each lift half its weight. The load is split into 2. The calculation is shown below. 9.1 Calculating the torque required by the motor 47 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 48. Mechanical Double Parking System 2012 Figure 7, shows side view calculation of the torque that connected to the platform. Ideal pulley Weight of car Motor pulley Figure 8 shows deferent force applied on cable 48 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 49. Mechanical Double Parking System 2012 The weight of the car we assume it is 5 Kg = 50 N First of all, we need to calculate (fx) at 5 different angels. This done by formula: tan Ɵ = First case We have Ɵ = 10, y = 50 N since we suppose the weight of the car is 5 kg multiply by 10. 1) tan Ɵ = , tan 10o = , x= , which gives : x = 283 N Second case: We have Ɵ = 30o and y = 50 N 2) tan Ɵ = , tan 30o = , x= , which gives : x = 86.6 N Third case: We have Ɵ = 45o and y = 50 N 3) tan Ɵ = , tan 45o = , x= , which gives : x = 50 N Fourth case: We have Ɵ = 60o and y = 50 N 4) tan Ɵ = , tan 60o = , x= , which gives : x = 28.9 N 49 Fifth case: We have Ɵ = 90o and y = 50 N MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 50. Mechanical Double Parking System 2012 5) tan Ɵ = , tan 90o = , x= , which gives : x = 0 N Now, we have to calculate the hypotenuse f(H). This done by formula: cos Ɵ = Figure 9, it shows the forces distribution First case: We have Ɵ = 10o, x = 283 N 1) cos Ɵ = , cos 10o = , H= , which gives : H = 388.9 N Second case: We have Ɵ = 30o, x = 86.6 N 2) cos Ɵ = , cos 30o = , H= , which gives : H = 99.997 N 50 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 51. Mechanical Double Parking System 2012 Third case: We have Ɵ = 45o, x = 50 N 3) cos Ɵ = , cos 45o = , H= , which gives: H = 50 N Fourth case: We have Ɵ = 60o, x = 28.9 N 4) cos Ɵ = , cos 60o = , H= , which gives: H = 57.8 N Fifth case: We have Ɵ = 90o, x = 0 N 5) cos Ɵ = , cos 90o = , H= , which gives: H = 0 N Now, we need to calculate f(y) for all five cases. ( (x) is the case number and f(y) is the force act on the motor pulley). This is done by this formula: f(y) = First case: We have H1 = 388.9 N f(y1) = , Which gives f(y1) =194.45 N Second case: We have H2= 86.6 N, 51 f(y2) = , Which gives f(y2) = 43.3 N MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 52. Mechanical Double Parking System 2012 Third case: We have H3= 50 N f(y3) = , Which gives f(y3) = 25 N Fourth case: We have H4= 57.8 N f(y4) = , Which gives f(y4) = 28.9 N Fifth case: We have H5 = 0 f(y5) = , Which gives f(y1) = 0 N Finally, we can to calculate the torque required by the motor. We have the diameter of the pulley which is 0.022 m. We also have the formula : T = F(y) . D T1= F(y1) . D = 194.45 X 0.022 = 4.278 N.m T2= F(y2) . D = 43.3 X 0.022 = 0.953 N.m T3= F(y3) . D = 25 X 0.022 = 0.55 N.m 52 T4= F(y4) . D = 28.9 X 0.022 = 0.64 N.m T5= F(y5) . D = 0 X 0.022 = 0 N.m MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 53. Mechanical Double Parking System 2012 Angel (Ɵ) F(x) F(H) F(y) Torque ( force act on motor pulley) 100 283 N 388.9 N 194.45 4.278 30o 86.6 N 99.997 N 43.3 0.953 45o 50 N 50 25 0.55 60o 28.9 N 57.8 28.9 0.64 90o 0N 0N 0N 0N Table 24, it shows the forces information to determine the required torque from the motor. 9.2 Area calculation: Figure 10 53  Yellow arm A3 = r2 (multiply by 2 because we have two arms) MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 54. Mechanical Double Parking System 2012 A = A1 + A2 + A3= ((23.5 x 2 x 2)/100)x 7850 + 9(16.5 x 2 x 2)/1000x7850 + 0.025 = 1.29 m2  Red arm A = A1 + A2 =( (52 x 4)/100)x7850 +( (2.5 x 4)/100)x7850 = 1.71 m2 (multiply by 2 because we have two arms)  Platform A = length X width =( 52 x 30 x 2)/100)x 7850) = 24.5 m2  Frame A = Length x width = (50 x 30 x 2)/100)x 7850) = 23.6 m2 For calculating the mass, we used the electric balance where we weighed the arms, platform, motor, and the plat form individually then added it up to form the whole mass. Note: (yellow arm means the rear arms and the red arms means the front arms with semi- circular). Mass Area Quantity Kg m2 Yellow arm 0.38 1.29 2 Red arm 0.39 1.71 2 Platform 0.41 24.5 1 Motor 1.4 - 1 Frame 4.27 23.6 1 Prototype 6.85 Table 25, it shows the aread and the mass of parts of the frame 54 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 55. Mechanical Double Parking System 2012 System path: The sliding path of our project is divided into two paths:  Bow path  Straight line path Bow path: the main aim is to produce an bow with an angle of 60 °, and this can be made by dividing a a circle into four parts, and then choose a a quarter, then divide the quarter into to angles, one is of 30° and the other is of 60°. 60 ° 30 Figure 11, angle view 55 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 56. Mechanical Double Parking System 2012 Straight path: The bow path determined the path direction toward the ground, where the angle (60 °) determined the inclination of track which will decrease the speed of the platform when descending. This process was chosen from the safety aspect because with gravity, the falling motion will increase. 60 ° Falling motion Figure 12, it shows the angle in the frame view 56 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 57. Mechanical Double Parking System 2012 9.3 Distance Required: 50 cm 62 cm Total Length: 50 + 62 = 112cm 9.4 Structure analysis The structure of the car park system is design with certain requirements to withstand weight of the car on a plat form, the main purpose of the car park system is to save parking spaces by lifting one car above the other with sharing the same car park slot. So we the FEA (finite element analysis) are introduced. The finite element method is a good choice for solving partial differential equations over complicated domains (like cars and oil pipelines), when the domain changes (as during a solid state reaction with a moving boundary), when the desired precision varies over the entire domain, or when the solution lacks smoothness. ANSYS is used because it offers a comprehensive range of engineering simulation solution sets providing access to virtually any field of engineering simulation that a design process requires, and by this it will assess the design from a set of calculations regarding the movement, and materials. 57 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 58. Mechanical Double Parking System 2012 The following diagram will show the type of material used in the frame and some specifications that were proven to be helpful. 1018 Mild Steel Alloy 1018 is the most commonly available of the cold-rolled steels. It is generally available in round rod, square bar, and rectangle bar. It has a good combination of all of the typical traits of steel - strength, some ductility, and comparative ease of machining. Chemically, it is very similar to A36 Hot Rolled steel, but the cold rolling process creates a better surface finish and better properties. Our conditions are to have a safety factor of 3 and a high tensile strength of 440 MPA, so the platform will carry three times the weight of the car. 10 Frame selection and sizing We selected mild steel for our frame because it is has a low price while can be used in many 58 applications. This kind of steel contains 0.18%, therefore it’s neither brittle nor ductile. It is cheap and malleable. The surface hardness can be increased by carburizing(is a heat treatment MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 59. Mechanical Double Parking System 2012 process in which iron or steel absorbs carbon liberated when the metal is heated in the presence of a carbon bearing material). Its often used when large amount of steel are needed, for example as structural steel. The density of mild steel is 7,861.093 Kg/m3 , the tensile strength is a maximum of 500 Mpa and the young’s modulus is 210,000 MPA. Car dimensions Standard frame dimensions Height 40 cm Height 30 cm Length 50 cm Length 52 cm Width 28 cm Width 30 cm Note: these dimensions are selected without considering the frame thickness. 11 Motor selection In our design, we have one motor for the movement process, such as it is responsible for the upward and downward movement by pulleys and cables. Where the tension in the cable must be kept constant to ensure stability of the car on the platform. Winch system motor selection Force = total mass x gravity acceleration = 6.85 x 9.81 =67.2 N Force safety reasons force selected = 70 N = 4.278 (calculated) 59 Power Torque (T) = Torque (N.m) x angular speed (rad/s) = 4.278 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 60. Mechanical Double Parking System 2012 11.1 Rubber stand To prevent scratch and direct contact with the ground we installed rubber stands under the platform as displayed in the following figure. Rubber stands Figure 13, rubber stands prospect The diameter for the circular rubber base or stand is d= 8cm and the thickness is 1cm. this product is easy to find if ordered from small shops that manufacture rubber. 11.2 Cable and pulley sizing Our winch system is using a polyethylene fishing line as connecting rope for the weight lift up during ascending and descending process. This cable is passing through many pulleys in which the main purpose of them is to change and re dispute the force direction and also guiding the cable that is connecting the winch drum and upper platform. 60 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 61. Mechanical Double Parking System 2012 The previous figure shows that the car system has three pulleys. The cable is connected to the motor winch assembly and extends along the pulleys. The motor will move the line in a clock wise and counter clock wise motion, the clock wise motion will move the platform downward where the counter clock wise direction wise direction will move the platform upward. As you can see from figure 11, we extracted our design from the mideavil castle gate and developed it to do more applications such as carrying object, the same principle apply in our project but with more accessories and modifications like the motor, different material selections. Figure 14, castle gate 61 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 62. Mechanical Double Parking System 2012 11.2.1 Cable sizing Basically the cable sizing was determined on the safety factor which was chosen to be three, and because we designed a frame that can withstand 50kg, it was appropriate to choose a cable that can carry up to 150 kg, so due to such requirements we chose the HARUNA SEAMASTER HARD LEADER, This leader material has been developed, through its special hardening, for the roughest fishing in deep sea, ledges, coral and mussel reefs. It sticks stiffly out from the main line and holds the hook in the correct position. With such a high breaking strain (180 kg at just 1.60 mm diameter), even a Halibut of 150 kg would not be a problem. Haruna Seamaster Hard Leader is even successfully used in professional fishing and valued for its transparency. 62 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi
  • 63. Mechanical Double Parking System 2012 11.3 Stretch or Elasticity Most braided lines have very low stretch of between 1% and 8% allowing unique and direct control and contact to your bait. Just for predator fishing with modern methods, such as drop shot fishing, a well braided line is without doubt the best line to use. An important issue to consider however that is a low-stretch-line means a much higher load on the unit, because each strike goes directly through the rod and reel. It means that with braided lines it is particularly important to correctly set the reel brake. Our tip: Because of its low stretch, a braided fishing line is not always the appropriate choice for every angling method. Every ordinary fishing reel now has a spare spool, so we recommend filling one spool with a braid and the other one with a monofilament, so that you are perfectly prepared for every situation. Attributes: • Ideal also for professional sea fishing Diameter Ø mm 0.60 0.75 0.90 1.05 1.20 1.45 1.6 Kg 30 42 60 80 100 150 180 63 MECH N450 Dr. Yw Chan | HCT, Abu Dhabi Figure 15, side view of the project