SlideShare a Scribd company logo
1 of 26
Overview & Introduction
     to ISO/TS 16949:2002,
       Process Approach



© Robere & Associates (Thailand) Ltd.   1
IATF



OVERSIGHT OFFICE


     ANFIA                         CCFA      IAOB    VDA      SMMT

     Italy                         France    US     Germany   UK


       CB                               CB   CB       CB      CB




© Robere & Associates (Thailand) Ltd.                          2
European Catalogue
  (AVSQ, EAQF, VDA6.1)                                      Add compared to
                                                            combined certificates
                                                             European +QS 9000




                                                              Less compared to
                        ISO/TS 16949                          combined certificates
                                   QS 9000                    European +QS 9000



                                           Comparison of Current
                                        Automotive Industry Standards
© Robere & Associates (Thailand) Ltd.                                           3
• ISO/TS 16949:2002-Quality Management System, 2nd edition
       Technical Specification

 • IATF Guidance to ISO/TS 16949:2002
       The reference document is to assist in the application of
       ISO/TS 16949:2002. It includes explanations, examples and
       industry practices related to particular automotive requirements.

 • Quality System Assessment Checklist, 2nd edition
       The checklist is used as a guide in auditing the requirements
       to ISO/TS 16949:2002

 • ISO/TS 16949:2002 Automotive Certification Scheme – Rules
   for Achieving IATF Recognition
© Robere & Associates (Thailand) Ltd.                             4
3 Types of PROCESS

                             CUSTOMER ORIENTED PROCESS (COP)

                             SUPPORT PROCESS

                             MANAGEMENT PROCESS




© Robere & Associates (Thailand) Ltd.                          5
INPUT                                           OUTPUT
                                                 PROCESS




      Set of interrelated or interacting activities
      which transforms inputs into outputs

      NOTE 1                      Inputs to a process are generally outputs of other
                                  processes
      NOTE 2                      Processes in an organization (3.3.1) are generally planned
                                  and carried out under controlled conditions to add value

                                                           ISO 9000:2000 clause 3.4.1



© Robere & Associates (Thailand) Ltd.                                                   6
Continual Improvement of the                          S
                       Quality Management System                            a   C
C                                                                           t
u
                             Management
                             responsibility                                 i   u
s
    R
    e
                                                                            s   s
          Resource                                                          f
t
    q
         management
                                              Measurement,
                                                                            a   t
    u                                           analysis
o
    i
    r
                                              improvement                   c   o
                                                                            t
m
    e
    m
                                                                            i
                                                                                m
e
    e
    n                                                                       o   e
    t
                                                                            n   r
r   s
                          Product
                          (and/or service)                         Output
        Input                                            Product
                          Realization



         Model of a process – based quality management system
INPUT                                                                      OUTPUT

                                       Organization
CUSTOMER                                                                                               CUSTOMER

                                    Continual Improvement of the
                                     Quality Management System



                                               Management
                                               responsibility                           Customers


       Customers                                                Measurement
                               Resource                         Analysis and
                              management                                                Satisfaction
                                                                improvement


                                                                               Output
                      Input                Product
       Requirements                                                  Product
                                           Realization




                                  CUSTOMER ORIENTED PROCESS
Production

C                                             C
U                                             U
S                  Product & Process Design   S
T                                             T
O                                             O
M                                             M
E                    Sale Ordering
                                              E
R                                             R




© Robere & Associates (Thailand) Ltd.         9
© Robere & Associates (Thailand) Ltd.   10
CUSTOMER ORIENTED PROCESS (COP)

               • Market Analysis Customer Requirements
               • Bidding / Tender
               • Order / Request
               • Product and Process Design
               • Product and Process Verification Validation
               • Product Production
               • Delivery
               • Payment
               • Warranty / Service
               • Post Sale / Customer Feedback


© Robere & Associates (Thailand) Ltd.                          11
Input of                      Output of              Input of             Output of
  Process A                     Process A              Process C            Process C



                Process A                       Process B          Process C

                                    Input of                Output of
                                    Process B               Process B



                      Input of
                                            Process D               Output of
                      Process D                                     Process D

                                        INTERACTION OF PROCESSES
© Robere & Associates (Thailand) Ltd.                                                   12
Customer Oriented Process : Production




                                                                                  CUSTOMER
CUSTOMER




               Planning                 Preparation   Production   Storage
                                                         line




                                            SUPPORT
                                            PROCESS


© Robere & Associates (Thailand) Ltd.                                        13
Customer Oriented Process : Production




                                                                                   CUSTOMER
CUSTOMER




                   Purchasing
                                           Training
                                                      Maintenance
                                                                Measurement




                                              SUPPORT
                                              PROCESS


   © Robere & Associates (Thailand) Ltd.                                      14
© Robere & Associates (Thailand) Ltd.   15
WHAT                        WHO




        Input                                           Output
                                        Process



                      HOW                         HOW MUCH



© Robere & Associates (Thailand) Ltd.                    16
WHAT                            WHO
                     Equipment,                   Training, Knowledge,
                     Installation                        Skills




        Input                                                     Output
                                        Process
        Instructions,
         Procedures,                                  Key Measurables
       Methods, Support
           Process
                                                         HOW MUCH
                HOW
© Robere & Associates (Thailand) Ltd.                               17
WHAT                                      WHO
Machine, Tooling                                                Operator (Competence)
  Equipment                                                     Job Setter

               Input
                                                               Output
 -Customer Requirement                                     - Product meet customer req.
 -Production Scheduling                       PRODUCTION   - On-time and capability
 -Control plan, PFMEA, WI                       PROCESS
 -Qualified people
                                                              HOW MUCH
             HOW
                                                              Customer Target
          Control plan                  Customer Req.         PPM, Del. Performance
          PFMEA, WI                     Training              Scrap, Cpk, Cycle Time
          Drawing                       Purchasing            Customer Complaint
          Manual                        Maintenance           Nonconforming Product
© Robere & Associates (Thailand) Ltd.                                          18
ISO/TS 16949:2002
                                    Key considerations

                     1. Critical Elements of each Customer Oriented,
                        Support and Management Process
                        • Process owner exists
                        • Process is defined
                        • Process is documented, as appropriate
                        • Linkages of process established
                        • Process monitored, analyzed and improve
                        • Records maintained



© Robere & Associates (Thailand) Ltd.                                  19
ISO/TS 16949:2002
                                    Key considerations
2. 8.2.1.1 Customer satisfaction –Supplement
     Customer satisfaction with the organization shall be monitored
     through continual evaluation of performance of the realization
     processes. Performance indicators shall be based on objective
     date and include, but not be limited to:
     • Delivered part quality performance,
     • Customer disruptions including field returns,
     • Delivery schedule performance (including incidents of
         premium freight), and
     • Customer notifications related to quality or delivery issues.
     The organization shall monitor the performance of manufacturing
     processes to demonstrate compliance with customer requirements
     for product quality and efficiency of the process.
© Robere & Associates (Thailand) Ltd.                             20
Process owner exist
Suggested questions about the owner:
• Who is it?
• How do you know they are the owner?
• Does the owner know they are the owner?
• Have they been given authority and responsibility for the process?


     Is a process owner required by ISO/TS 16949:2002?
     No, but responsibility and authority is


               Critical Elements of All Processes
Process is defined
Suggested questions about process definition:
• Where is it defined?
• How is it defined?
• Who defined it?



    Is a process definition required by ISO/TS 16949:2002?
    Review 4.1 General requirements


              Critical Elements of All Processes
Process is documented
  Suggested questions about process documentation:
  • Does it need to be documented?
  • Where is it documented?
  • How is it documented?




Is a process documentation required by ISO/TS 16949:2002?
Review 4.2 Documentation Requirements


                Critical Elements of All Processes
Linkage of process established
  Suggested questions about linkages:
  • What are the inputs/outputs?
  • Where do the inputs come from?
  • Where do the outputs go?
  • How many difference inputs/outputs are there?
  • Who is the supplier(s) of the inputs?
  • Who is the customer of those outputs?
  • What other processes are linked to the inputs/outputs?
Are linkages being established required by ISO/TS 16949:2002?
Read 4.1 and 0.2
              Critical Elements of All Processes
Process is monitored
Suggested questions about process monitoring:
• What is monitored?
• How often?
• How is it reported?
• Who gets the information?
• What do they do with it?
• Is it what they want?
• Who else might want to know?
• Is there continual improvement?
•Are they part of Management Review?
 Is a process monitoring required by ISO/TS 16949:2002?
 Read 5.6.1, 4.1d), 7.4.3.2, 7.6
              Critical Elements of All Processes
Records are maintained
Suggested questions about records:
• What are the records?
• Why these records?
• Where are they maintained?
• For how long?
• Should there be other records?
• Who needs these records?
• Does anyone ever review them?


 Is maintenance of records required by ISO/TS 16949:2002?
 Read 4.2.4,7.6.2 and other clauses.

              Critical Elements of All Processes

More Related Content

What's hot

ISO/TS 16949 Rules 4th edition training
ISO/TS 16949 Rules 4th edition trainingISO/TS 16949 Rules 4th edition training
ISO/TS 16949 Rules 4th edition trainingDQS Inc.
 
Mitra matra iatf 16949 honda module 4
Mitra matra iatf 16949 honda module 4Mitra matra iatf 16949 honda module 4
Mitra matra iatf 16949 honda module 4DANANG WID
 
Comparison ts16949 2002_qs9000
Comparison ts16949 2002_qs9000Comparison ts16949 2002_qs9000
Comparison ts16949 2002_qs9000Omnex Inc.
 
Sistemas de Calidad para Proveedores de la Ind Automotriz
Sistemas de Calidad para Proveedores de la Ind AutomotrizSistemas de Calidad para Proveedores de la Ind Automotriz
Sistemas de Calidad para Proveedores de la Ind AutomotrizJuan Carlos Fernandez
 
Mitra matra iatf 16949 honda module 5
Mitra matra iatf 16949 honda module 5Mitra matra iatf 16949 honda module 5
Mitra matra iatf 16949 honda module 5DANANG WID
 
ISO TS 16949 and the Auto Industry
ISO TS 16949 and the Auto IndustryISO TS 16949 and the Auto Industry
ISO TS 16949 and the Auto Industryquality_management
 
Iatf rules 4th clients requirements 2014 01 28 final
Iatf rules 4th clients requirements 2014 01 28 finalIatf rules 4th clients requirements 2014 01 28 final
Iatf rules 4th clients requirements 2014 01 28 finaljacques POULENARD
 
IATF 16949:2016 block diagram flow (Aug 7, 2018)
IATF 16949:2016 block diagram flow (Aug 7, 2018)IATF 16949:2016 block diagram flow (Aug 7, 2018)
IATF 16949:2016 block diagram flow (Aug 7, 2018)Pricha Leelanukrom
 
IATF 16949 Certification in India
IATF 16949 Certification in India IATF 16949 Certification in India
IATF 16949 Certification in India URS Certifications
 
List of mandatory IATF 16949 documents
List of mandatory IATF 16949 documents List of mandatory IATF 16949 documents
List of mandatory IATF 16949 documents Global Manager Group
 
ISO 9001-2015 IATF 16949-2016 Numeric Structure
ISO 9001-2015 IATF 16949-2016 Numeric Structure ISO 9001-2015 IATF 16949-2016 Numeric Structure
ISO 9001-2015 IATF 16949-2016 Numeric Structure Ramona Kellner
 
Mitra matra iatf 16949 honda module 6
Mitra matra iatf 16949 honda module 6Mitra matra iatf 16949 honda module 6
Mitra matra iatf 16949 honda module 6DANANG WID
 
PPT Presentation on IATF 16949 Documentation
PPT Presentation on IATF 16949 DocumentationPPT Presentation on IATF 16949 Documentation
PPT Presentation on IATF 16949 DocumentationGlobal Manager Group
 
Msil quality system audit sheet
Msil quality system audit sheetMsil quality system audit sheet
Msil quality system audit sheetAmit Mishra
 

What's hot (19)

Rollout
RolloutRollout
Rollout
 
ISO/TS 16949 Rules 4th edition training
ISO/TS 16949 Rules 4th edition trainingISO/TS 16949 Rules 4th edition training
ISO/TS 16949 Rules 4th edition training
 
Mitra matra iatf 16949 honda module 4
Mitra matra iatf 16949 honda module 4Mitra matra iatf 16949 honda module 4
Mitra matra iatf 16949 honda module 4
 
Comparison ts16949 2002_qs9000
Comparison ts16949 2002_qs9000Comparison ts16949 2002_qs9000
Comparison ts16949 2002_qs9000
 
IATF 16949:2016 Clause Modification & Add
IATF 16949:2016 Clause Modification & AddIATF 16949:2016 Clause Modification & Add
IATF 16949:2016 Clause Modification & Add
 
Sistemas de Calidad para Proveedores de la Ind Automotriz
Sistemas de Calidad para Proveedores de la Ind AutomotrizSistemas de Calidad para Proveedores de la Ind Automotriz
Sistemas de Calidad para Proveedores de la Ind Automotriz
 
Iatf 16949 training
Iatf 16949 trainingIatf 16949 training
Iatf 16949 training
 
Iso final
Iso finalIso final
Iso final
 
Mitra matra iatf 16949 honda module 5
Mitra matra iatf 16949 honda module 5Mitra matra iatf 16949 honda module 5
Mitra matra iatf 16949 honda module 5
 
ISO TS 16949 and the Auto Industry
ISO TS 16949 and the Auto IndustryISO TS 16949 and the Auto Industry
ISO TS 16949 and the Auto Industry
 
Iatf rules 4th clients requirements 2014 01 28 final
Iatf rules 4th clients requirements 2014 01 28 finalIatf rules 4th clients requirements 2014 01 28 final
Iatf rules 4th clients requirements 2014 01 28 final
 
IATF 16949:2016 block diagram flow (Aug 7, 2018)
IATF 16949:2016 block diagram flow (Aug 7, 2018)IATF 16949:2016 block diagram flow (Aug 7, 2018)
IATF 16949:2016 block diagram flow (Aug 7, 2018)
 
IATF 16949 Certification in India
IATF 16949 Certification in India IATF 16949 Certification in India
IATF 16949 Certification in India
 
List of mandatory IATF 16949 documents
List of mandatory IATF 16949 documents List of mandatory IATF 16949 documents
List of mandatory IATF 16949 documents
 
ISO 9001-2015 IATF 16949-2016 Numeric Structure
ISO 9001-2015 IATF 16949-2016 Numeric Structure ISO 9001-2015 IATF 16949-2016 Numeric Structure
ISO 9001-2015 IATF 16949-2016 Numeric Structure
 
Mitra matra iatf 16949 honda module 6
Mitra matra iatf 16949 honda module 6Mitra matra iatf 16949 honda module 6
Mitra matra iatf 16949 honda module 6
 
PPT Presentation on IATF 16949 Documentation
PPT Presentation on IATF 16949 DocumentationPPT Presentation on IATF 16949 Documentation
PPT Presentation on IATF 16949 Documentation
 
Msil quality system audit sheet
Msil quality system audit sheetMsil quality system audit sheet
Msil quality system audit sheet
 
IATF PPT K-10655
IATF PPT K-10655IATF PPT K-10655
IATF PPT K-10655
 

Viewers also liked

Executive briefing 18.3.2015
Executive briefing 18.3.2015Executive briefing 18.3.2015
Executive briefing 18.3.2015DANANG WID
 
APQP: Advanced Product/Project Quality Planning
APQP: Advanced Product/Project Quality PlanningAPQP: Advanced Product/Project Quality Planning
APQP: Advanced Product/Project Quality PlanningNukool Thanuanram
 
IATF 16949 Webinar Slides 3.7.17
IATF 16949 Webinar Slides 3.7.17IATF 16949 Webinar Slides 3.7.17
IATF 16949 Webinar Slides 3.7.17Sara Gulo
 
Introducción a Core Tools
Introducción a Core ToolsIntroducción a Core Tools
Introducción a Core ToolsSelvia Zamora
 
2015 Upload Campaigns Calendar - SlideShare
2015 Upload Campaigns Calendar - SlideShare2015 Upload Campaigns Calendar - SlideShare
2015 Upload Campaigns Calendar - SlideShareSlideShare
 
What to Upload to SlideShare
What to Upload to SlideShareWhat to Upload to SlideShare
What to Upload to SlideShareSlideShare
 
Getting Started With SlideShare
Getting Started With SlideShareGetting Started With SlideShare
Getting Started With SlideShareSlideShare
 

Viewers also liked (11)

Executive briefing 18.3.2015
Executive briefing 18.3.2015Executive briefing 18.3.2015
Executive briefing 18.3.2015
 
Quản trị kho bãi
Quản trị kho bãiQuản trị kho bãi
Quản trị kho bãi
 
norma-iso-ts-16949-espanol
norma-iso-ts-16949-espanolnorma-iso-ts-16949-espanol
norma-iso-ts-16949-espanol
 
APQP. 2nd Edition
APQP. 2nd EditionAPQP. 2nd Edition
APQP. 2nd Edition
 
APQP: Advanced Product/Project Quality Planning
APQP: Advanced Product/Project Quality PlanningAPQP: Advanced Product/Project Quality Planning
APQP: Advanced Product/Project Quality Planning
 
Mba project report
Mba project reportMba project report
Mba project report
 
IATF 16949 Webinar Slides 3.7.17
IATF 16949 Webinar Slides 3.7.17IATF 16949 Webinar Slides 3.7.17
IATF 16949 Webinar Slides 3.7.17
 
Introducción a Core Tools
Introducción a Core ToolsIntroducción a Core Tools
Introducción a Core Tools
 
2015 Upload Campaigns Calendar - SlideShare
2015 Upload Campaigns Calendar - SlideShare2015 Upload Campaigns Calendar - SlideShare
2015 Upload Campaigns Calendar - SlideShare
 
What to Upload to SlideShare
What to Upload to SlideShareWhat to Upload to SlideShare
What to Upload to SlideShare
 
Getting Started With SlideShare
Getting Started With SlideShareGetting Started With SlideShare
Getting Started With SlideShare
 

Similar to Iso ts16949 day two supplement 1

Iso 9001-presentation
Iso 9001-presentationIso 9001-presentation
Iso 9001-presentationgayatrhri
 
Ts studymaterial-090909032217-phpapp02
Ts studymaterial-090909032217-phpapp02Ts studymaterial-090909032217-phpapp02
Ts studymaterial-090909032217-phpapp02Vinay Kumar
 
1 eduardoespinheira-2confcmmiportugal-v1-1
1 eduardoespinheira-2confcmmiportugal-v1-11 eduardoespinheira-2confcmmiportugal-v1-1
1 eduardoespinheira-2confcmmiportugal-v1-1isabelmargarido
 
ISO 9001 IMPLEMENTATION METHODOLOGY
ISO 9001 IMPLEMENTATION METHODOLOGYISO 9001 IMPLEMENTATION METHODOLOGY
ISO 9001 IMPLEMENTATION METHODOLOGYArul Nambi
 
Iso 9000 2000 Prs
Iso 9000 2000 PrsIso 9000 2000 Prs
Iso 9000 2000 Prsshajukhan21
 
CA Quality Management System
CA Quality Management SystemCA Quality Management System
CA Quality Management SystemWahyu Prasetianto
 
Iso+9001+2008+new+version
Iso+9001+2008+new+versionIso+9001+2008+new+version
Iso+9001+2008+new+versionsflowers159
 
ISO 9001:2008 training
ISO 9001:2008 trainingISO 9001:2008 training
ISO 9001:2008 trainingTechnoSysCon
 
Impact analysis of process improvement on it service quality
Impact analysis of process improvement on it service qualityImpact analysis of process improvement on it service quality
Impact analysis of process improvement on it service qualityIESS
 
CMMI Process Adherence Levels
CMMI Process Adherence LevelsCMMI Process Adherence Levels
CMMI Process Adherence LevelsNicol Pinilla
 
Iso16949 day one supplement
Iso16949 day one supplementIso16949 day one supplement
Iso16949 day one supplementPaul Robere
 
SAUG 2010 EA101 Session
SAUG 2010 EA101 SessionSAUG 2010 EA101 Session
SAUG 2010 EA101 SessionPhil Gleadhill
 
TS 16949 ASQ Presentation.ppt
TS 16949 ASQ Presentation.pptTS 16949 ASQ Presentation.ppt
TS 16949 ASQ Presentation.pptRakeshKumarSSDISO
 
Kamal singh-15.09.15
Kamal singh-15.09.15Kamal singh-15.09.15
Kamal singh-15.09.15kamal singh
 
ITIL - mita se on?
ITIL - mita se on?ITIL - mita se on?
ITIL - mita se on?Ben Kalland
 
Value Flow Science - Fitter lifecycles from lean balanced scorecards (2011)
Value Flow Science - Fitter lifecycles from lean balanced scorecards  (2011)Value Flow Science - Fitter lifecycles from lean balanced scorecards  (2011)
Value Flow Science - Fitter lifecycles from lean balanced scorecards (2011)Neil Thompson
 

Similar to Iso ts16949 day two supplement 1 (20)

Iso 9001-presentation
Iso 9001-presentationIso 9001-presentation
Iso 9001-presentation
 
Ts studymaterial-090909032217-phpapp02
Ts studymaterial-090909032217-phpapp02Ts studymaterial-090909032217-phpapp02
Ts studymaterial-090909032217-phpapp02
 
1 eduardoespinheira-2confcmmiportugal-v1-1
1 eduardoespinheira-2confcmmiportugal-v1-11 eduardoespinheira-2confcmmiportugal-v1-1
1 eduardoespinheira-2confcmmiportugal-v1-1
 
ISO 9001 IMPLEMENTATION METHODOLOGY
ISO 9001 IMPLEMENTATION METHODOLOGYISO 9001 IMPLEMENTATION METHODOLOGY
ISO 9001 IMPLEMENTATION METHODOLOGY
 
News iso
News isoNews iso
News iso
 
Iso 9000 2000 Prs
Iso 9000 2000 PrsIso 9000 2000 Prs
Iso 9000 2000 Prs
 
CA Quality Management System
CA Quality Management SystemCA Quality Management System
CA Quality Management System
 
ISO 9001
ISO 9001ISO 9001
ISO 9001
 
Iso+9001+2008+new+version
Iso+9001+2008+new+versionIso+9001+2008+new+version
Iso+9001+2008+new+version
 
ISO 9001:2008 training
ISO 9001:2008 trainingISO 9001:2008 training
ISO 9001:2008 training
 
Impact analysis of process improvement on it service quality
Impact analysis of process improvement on it service qualityImpact analysis of process improvement on it service quality
Impact analysis of process improvement on it service quality
 
CMMI Process Adherence Levels
CMMI Process Adherence LevelsCMMI Process Adherence Levels
CMMI Process Adherence Levels
 
Iso16949 day one supplement
Iso16949 day one supplementIso16949 day one supplement
Iso16949 day one supplement
 
Six Sigma
Six SigmaSix Sigma
Six Sigma
 
Fusion2012 DRDC case study
Fusion2012 DRDC case studyFusion2012 DRDC case study
Fusion2012 DRDC case study
 
SAUG 2010 EA101 Session
SAUG 2010 EA101 SessionSAUG 2010 EA101 Session
SAUG 2010 EA101 Session
 
TS 16949 ASQ Presentation.ppt
TS 16949 ASQ Presentation.pptTS 16949 ASQ Presentation.ppt
TS 16949 ASQ Presentation.ppt
 
Kamal singh-15.09.15
Kamal singh-15.09.15Kamal singh-15.09.15
Kamal singh-15.09.15
 
ITIL - mita se on?
ITIL - mita se on?ITIL - mita se on?
ITIL - mita se on?
 
Value Flow Science - Fitter lifecycles from lean balanced scorecards (2011)
Value Flow Science - Fitter lifecycles from lean balanced scorecards  (2011)Value Flow Science - Fitter lifecycles from lean balanced scorecards  (2011)
Value Flow Science - Fitter lifecycles from lean balanced scorecards (2011)
 

More from Paul Robere (20)

Tpm new
Tpm newTpm new
Tpm new
 
Tpm basic
Tpm basicTpm basic
Tpm basic
 
Tpm principles and concepts
Tpm principles and conceptsTpm principles and concepts
Tpm principles and concepts
 
Words to the_wise_0911
Words to the_wise_0911Words to the_wise_0911
Words to the_wise_0911
 
Quality136 tp 060509
Quality136 tp 060509Quality136 tp 060509
Quality136 tp 060509
 
Ibi
IbiIbi
Ibi
 
Lm
LmLm
Lm
 
Mm
MmMm
Mm
 
Rcm
RcmRcm
Rcm
 
Tpm
TpmTpm
Tpm
 
Scm v20
Scm v20Scm v20
Scm v20
 
Kpi 1 day
Kpi 1 dayKpi 1 day
Kpi 1 day
 
14 epi-e-dn v.1.01(draft)
14 epi-e-dn v.1.01(draft)14 epi-e-dn v.1.01(draft)
14 epi-e-dn v.1.01(draft)
 
8 qmp
8 qmp8 qmp
8 qmp
 
7 new qc tools
7 new qc tools7 new qc tools
7 new qc tools
 
5 s training
5 s training5 s training
5 s training
 
Hr pts-e-dn-version 2.0
Hr pts-e-dn-version 2.0Hr pts-e-dn-version 2.0
Hr pts-e-dn-version 2.0
 
Train the trainer
Train the trainerTrain the trainer
Train the trainer
 
Hr tit-e-dn
Hr tit-e-dnHr tit-e-dn
Hr tit-e-dn
 
Tqm2
Tqm2Tqm2
Tqm2
 

Iso ts16949 day two supplement 1

  • 1. Overview & Introduction to ISO/TS 16949:2002, Process Approach © Robere & Associates (Thailand) Ltd. 1
  • 2. IATF OVERSIGHT OFFICE ANFIA CCFA IAOB VDA SMMT Italy France US Germany UK CB CB CB CB CB © Robere & Associates (Thailand) Ltd. 2
  • 3. European Catalogue (AVSQ, EAQF, VDA6.1) Add compared to combined certificates European +QS 9000 Less compared to ISO/TS 16949 combined certificates QS 9000 European +QS 9000 Comparison of Current Automotive Industry Standards © Robere & Associates (Thailand) Ltd. 3
  • 4. • ISO/TS 16949:2002-Quality Management System, 2nd edition Technical Specification • IATF Guidance to ISO/TS 16949:2002 The reference document is to assist in the application of ISO/TS 16949:2002. It includes explanations, examples and industry practices related to particular automotive requirements. • Quality System Assessment Checklist, 2nd edition The checklist is used as a guide in auditing the requirements to ISO/TS 16949:2002 • ISO/TS 16949:2002 Automotive Certification Scheme – Rules for Achieving IATF Recognition © Robere & Associates (Thailand) Ltd. 4
  • 5. 3 Types of PROCESS CUSTOMER ORIENTED PROCESS (COP) SUPPORT PROCESS MANAGEMENT PROCESS © Robere & Associates (Thailand) Ltd. 5
  • 6. INPUT OUTPUT PROCESS Set of interrelated or interacting activities which transforms inputs into outputs NOTE 1 Inputs to a process are generally outputs of other processes NOTE 2 Processes in an organization (3.3.1) are generally planned and carried out under controlled conditions to add value ISO 9000:2000 clause 3.4.1 © Robere & Associates (Thailand) Ltd. 6
  • 7. Continual Improvement of the S Quality Management System a C C t u Management responsibility i u s R e s s Resource f t q management Measurement, a t u analysis o i r improvement c o t m e m i m e e n o e t n r r s Product (and/or service) Output Input Product Realization Model of a process – based quality management system
  • 8. INPUT OUTPUT Organization CUSTOMER CUSTOMER Continual Improvement of the Quality Management System Management responsibility Customers Customers Measurement Resource Analysis and management Satisfaction improvement Output Input Product Requirements Product Realization CUSTOMER ORIENTED PROCESS
  • 9. Production C C U U S Product & Process Design S T T O O M M E Sale Ordering E R R © Robere & Associates (Thailand) Ltd. 9
  • 10. © Robere & Associates (Thailand) Ltd. 10
  • 11. CUSTOMER ORIENTED PROCESS (COP) • Market Analysis Customer Requirements • Bidding / Tender • Order / Request • Product and Process Design • Product and Process Verification Validation • Product Production • Delivery • Payment • Warranty / Service • Post Sale / Customer Feedback © Robere & Associates (Thailand) Ltd. 11
  • 12. Input of Output of Input of Output of Process A Process A Process C Process C Process A Process B Process C Input of Output of Process B Process B Input of Process D Output of Process D Process D INTERACTION OF PROCESSES © Robere & Associates (Thailand) Ltd. 12
  • 13. Customer Oriented Process : Production CUSTOMER CUSTOMER Planning Preparation Production Storage line SUPPORT PROCESS © Robere & Associates (Thailand) Ltd. 13
  • 14. Customer Oriented Process : Production CUSTOMER CUSTOMER Purchasing Training Maintenance Measurement SUPPORT PROCESS © Robere & Associates (Thailand) Ltd. 14
  • 15. © Robere & Associates (Thailand) Ltd. 15
  • 16. WHAT WHO Input Output Process HOW HOW MUCH © Robere & Associates (Thailand) Ltd. 16
  • 17. WHAT WHO Equipment, Training, Knowledge, Installation Skills Input Output Process Instructions, Procedures, Key Measurables Methods, Support Process HOW MUCH HOW © Robere & Associates (Thailand) Ltd. 17
  • 18. WHAT WHO Machine, Tooling Operator (Competence) Equipment Job Setter Input Output -Customer Requirement - Product meet customer req. -Production Scheduling PRODUCTION - On-time and capability -Control plan, PFMEA, WI PROCESS -Qualified people HOW MUCH HOW Customer Target Control plan Customer Req. PPM, Del. Performance PFMEA, WI Training Scrap, Cpk, Cycle Time Drawing Purchasing Customer Complaint Manual Maintenance Nonconforming Product © Robere & Associates (Thailand) Ltd. 18
  • 19. ISO/TS 16949:2002 Key considerations 1. Critical Elements of each Customer Oriented, Support and Management Process • Process owner exists • Process is defined • Process is documented, as appropriate • Linkages of process established • Process monitored, analyzed and improve • Records maintained © Robere & Associates (Thailand) Ltd. 19
  • 20. ISO/TS 16949:2002 Key considerations 2. 8.2.1.1 Customer satisfaction –Supplement Customer satisfaction with the organization shall be monitored through continual evaluation of performance of the realization processes. Performance indicators shall be based on objective date and include, but not be limited to: • Delivered part quality performance, • Customer disruptions including field returns, • Delivery schedule performance (including incidents of premium freight), and • Customer notifications related to quality or delivery issues. The organization shall monitor the performance of manufacturing processes to demonstrate compliance with customer requirements for product quality and efficiency of the process. © Robere & Associates (Thailand) Ltd. 20
  • 21. Process owner exist Suggested questions about the owner: • Who is it? • How do you know they are the owner? • Does the owner know they are the owner? • Have they been given authority and responsibility for the process? Is a process owner required by ISO/TS 16949:2002? No, but responsibility and authority is Critical Elements of All Processes
  • 22. Process is defined Suggested questions about process definition: • Where is it defined? • How is it defined? • Who defined it? Is a process definition required by ISO/TS 16949:2002? Review 4.1 General requirements Critical Elements of All Processes
  • 23. Process is documented Suggested questions about process documentation: • Does it need to be documented? • Where is it documented? • How is it documented? Is a process documentation required by ISO/TS 16949:2002? Review 4.2 Documentation Requirements Critical Elements of All Processes
  • 24. Linkage of process established Suggested questions about linkages: • What are the inputs/outputs? • Where do the inputs come from? • Where do the outputs go? • How many difference inputs/outputs are there? • Who is the supplier(s) of the inputs? • Who is the customer of those outputs? • What other processes are linked to the inputs/outputs? Are linkages being established required by ISO/TS 16949:2002? Read 4.1 and 0.2 Critical Elements of All Processes
  • 25. Process is monitored Suggested questions about process monitoring: • What is monitored? • How often? • How is it reported? • Who gets the information? • What do they do with it? • Is it what they want? • Who else might want to know? • Is there continual improvement? •Are they part of Management Review? Is a process monitoring required by ISO/TS 16949:2002? Read 5.6.1, 4.1d), 7.4.3.2, 7.6 Critical Elements of All Processes
  • 26. Records are maintained Suggested questions about records: • What are the records? • Why these records? • Where are they maintained? • For how long? • Should there be other records? • Who needs these records? • Does anyone ever review them? Is maintenance of records required by ISO/TS 16949:2002? Read 4.2.4,7.6.2 and other clauses. Critical Elements of All Processes

Editor's Notes

  1. More companies are recognizing the positive impact of implementing a good quality management system. The rise in numbers of companies that have implemented a QMS system that conforms to ISO9001:2000 show that there is continued interest in the positive aspects of the recognition.
  2. Our approach to the development of a QMS has come from a long background, specifically since the end of WWII. The drive has been two fold: (1) to come to a common understanding of the understanding of what quality is and (2) the need to demonstrate our capability to provide goods and services that meet our customers requirements.
  3. Clause 5.0 “Management responsibility” identifies all of the requirements expected of management to support and maintain this quality management system. While the content might seem rather simple, the implications are considerable.
  4. “ If you fail to plan, you can plan to fail”. Planning for all the activities in ISO9001:2000 is absolutely essential in the development of a management system. This clause, 6.0 Resource Management, gives us an idea of the resources we have to establish to establish and maintain our QMS. The focus is on human resources, infrastructure, facilities, and the work environment. Additionally, while not specifically mentioned, the financial resources of the organization should also be taken into account to ensure long-term capability to sustain the companies activities.
  5. “ If you fail to plan, you can plan to fail”. Planning for all the activities in ISO9001:2000 is absolutely essential in the development of a management system. This clause, 6.0 Resource Management, gives us an idea of the resources we have to establish to establish and maintain our QMS. The focus is on human resources, infrastructure, facilities, and the work environment. Additionally, while not specifically mentioned, the financial resources of the organization should also be taken into account to ensure long-term capability to sustain the companies activities.
  6. Clause 7.0, Product (or service) Realization is one of the biggest most complicated clauses of the requirement. This is the only clause where an “exception” can be taken. You may not “design” or have “monitoring and measurement” devices.. All other clauses (4.0, 5.0, 6.0, and 8.0 are all mandatory and cannot have any portion excluded from the requirement.
  7. In the previous version of ISO9001 (1994), there was not a lot of emphasis on the process of collecting and evaluating data. Here we have a mandatory requirement for the organization to collect, by various means, data that will be used to improve processes. This clause also has requirements for four (4) mandatory procedures: (1) Control of non-conforming product, (2) Internal Auditing, (3) Corrective Action and (4) Preventative Action.
  8. ISO9004 is a good guideline document for process improvement. If necessary it could be used as a “one-semester” college course in Quality Management. It should be used in conjunction with ISO9001 as an approach to add improvement tools to the existing Quality System.
  9. The activities necessary for an ISO9001:2000 system is to (1) document what you do and (2) do what you document and (3) continuously improve all of your operations.
  10. The activities necessary for an ISO9001:2000 system is to (1) document what you do and (2) do what you document and (3) continuously improve all of your operations.
  11. The activities necessary for an ISO9001:2000 system is to (1) document what you do and (2) do what you document and (3) continuously improve all of your operations.
  12. The activities necessary for an ISO9001:2000 system is to (1) document what you do and (2) do what you document and (3) continuously improve all of your operations.
  13. Documentation is important in a QMS. The original ISO9001 standard was quite prescriptive, in that it “prescribed” what documents (procedures) you had to create. The new version of ISO9001:2000 is more “descriptive” in that it “describes” what you need to do, and allows you the option on how you wish to control the process. You may not always need a “procedure” to control a process with a check-list or some other reference document will work.
  14. Documentation is important in a QMS. The original ISO9001 standard was quite prescriptive, in that it “prescribed” what documents (procedures) you had to create. The new version of ISO9001:2000 is more “descriptive” in that it “describes” what you need to do, and allows you the option on how you wish to control the process. You may not always need a “procedure” to control a process with a check-list or some other reference document will work.
  15. Quality Management Principles are a set of Management tools to help them with the management of the process. While you won’t be audited against these principles, you will most likely be asked how you use these tools in the management of your system.
  16. Quality Management Principles are a set of Management tools to help them with the management of the process. While you won’t be audited against these principles, you will most likely be asked how you use these tools in the management of your system.
  17. Quality Management Principles are a set of Management tools to help them with the management of the process. While you won’t be audited against these principles, you will most likely be asked how you use these tools in the management of your system.
  18. Quality Management Principles are a set of Management tools to help them with the management of the process. While you won’t be audited against these principles, you will most likely be asked how you use these tools in the management of your system.
  19. Quality Management Principles are a set of Management tools to help them with the management of the process. While you won’t be audited against these principles, you will most likely be asked how you use these tools in the management of your system.
  20. Quality Management Principles are a set of Management tools to help them with the management of the process. While you won’t be audited against these principles, you will most likely be asked how you use these tools in the management of your system.