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IATF 16949:2016 block diagram flow (Aug 7, 2018)
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IATF 16949:2016 block diagram flow (Aug 7, 2018)
1.
Customer Requirements * Determining the
requirements for products and services (8.2.2.1) * Customer Specific Requirements (4.3.2) * Customer Communication (8.2.1) * Cost/Price Requirements * Confidentiality (8.1.2) Mass Production * Customer Communication (8.2.1) * Logistic Requirements * P.O. Requirements * Volume Requirements Review of the requirements for products and services (8.2.3) * Organization manufacturing feasibility (8.2.3.1.3) * Multidisciplinary approach (8.2.3.1.3) *Leadership commitment (5.1) *Management review (9.3) Project Accept? ?ed Accept ed Inform Customer Design and Development of products and services (8.3) * Multidisciplinary Approach (8.2.3.1.3) * Product Safety (4.4.1.2) * Statutory & Regulatory Requirements (4.4.1.1, 8.4.2.2) * Software, GD&T, tolerance calculation (8.3.5.1) * DFMEA/Risk analysis (6.1.2) * Design Team Competency (7.2.1) * Identification of statistical tools (9.1.1.2) * Application of Statistical Concepts (9.1.1.3) * Complete and accurate product drawings and specifications * SC List (4.4.12) Product Design Review (8.3.5.1) * Multidisciplinary Approach (8.2.3.1.3) * Product Safety (4.4.1.2) * Statutory & Regulatory Requirements (4.4.1.1, 8.4.2.2) * Software, GD&T, tolerance calculation (8.3.5.1) * DFMEA/Risk analysis (6.1.2) * Design Team Competency (7.2.1) * Identification of statistical tools (9.1.1.2) * Application of Statistical Concepts (9.1.1.3) Design Review passed? New Product/Process Development Phase * Leadership Commitment (5.1) * Preventive Action (6.1.2.2) * Plant, facility, and equipment planning (7.1.3.1) * Competence (7.2.1) * Project Management and Planning (8.1.1) * Confidentiality (8.1.2) * Customer Communication (8.2.1.1) * Control of change (8.5.6.1) * Monitoring, measurement, analysis and evaluation (9.1) * Management Review (9.3) Packaging Design - In-process - Product - Shipment Packaging Qualification *List of Product Inspection & Test Equipment *Calibration (7.1.5.2) Raw Material & Components Design * Multidisciplinary Approach (8.2.3.1.3) * Product Safety (4.4.1.2) * Statutory & Regulatory Requirements (4.4.1.1, 8.4.2.2) * Software, GD&T, tolerance calculation (8.3.5.1) * DFMEA/Risk analysis (6.1.2) * Design Team Competency (7.2.1) * Identification of statistical tools (9.1.1.2) * Application of Statistical Concepts (9.1.1.3) Mfg. Process Design - Multidisciplinary Approach (8.2.3.1.3) - Competency (7.2.1) - PFMEA (6.1.2.1) - Lay out Design - Mfg. Process Flow Design - Line Balancing Mfg. Process Design Review * Multidisciplinary Approach (8.2.3.1.3) * Leadership Commitment (5.1) * Management review (9.3) Mfg design output (8.3.5.2) (15 items) - Process Specifications - Floor Layout - SC list of Mfg Process - Multidisciplinary Approach (8.2.3.1.3) -… -… -… - WI, MI, II, etc. - Mfg. Process Flow Chart Complete and accurate Raw Material & Components drawing and specifications * SC List Supplier Sourcing - Raw Mat’l / Component Inspection & Test Equipment List – Calibration (7.1.5.2) Build Raw Mat’l/Components - Prototype/Small Lot Build Product Prototype / Small Lot - Competency (7.2.1) - Requirement rate Build Mfg. Process * Investment * Leadership Commitment (5.1) * Competency Prototype / Product Small Lot - MSA (7.1.5.1.1) - Master Sample - Process Capability Study (15 items) (PPAP-17 items) End Mfg Process (Mass Production Phase) * Competency * Production Control Plan *WI, MI, II * Rework * Change Control * Process Control * SPC * Cleanliness * TPM Support Function : HR, Logistic, F/A, Process, QA/QC, Procurement, Planning, Maintenance, Test, Production, EHS, Security, GA, etc…. Mass Production Phase * Contingency Plans (6.1.2.3), * Quality Objectives and Planning (6.2.2.1), * Resources (7.1), * Monitoring (9.1), * Calibration (7.1.5.2), * Laboratory Requirements (7.1.5.3), * Competency (7.2.1), * Internal Audit (7.2.3), * Management Review (7.2.4), * Employee Motivation and Empowerment (7.3.2), * Documented Information (7.5), * Supplier Control (8.4.1.2, 8.4.2.3, 8.4.2.4.1), * Control of Changes (8.5.6.1), * Control of Reworked Products (8.7.1.4), * Application of Statistical Concept (9.1.1.3), * Customer Satisfaction (9.1.2.1), * Internal Audit (9.2), * Continual Improvement (10.3), * Error Proofing (10.2.4), * Customer Complaints and Field Failure Test Analysis (10.2.6), + Customer Feedback - Warranty Management Systems (10.2.5) -- Control of Repair Products (8.7.1.5) - Customer Complaints and Field Failure Analysis (10.2.6)Feed Back & Complaint Handling * Corrective Action (5.3.2) * Risk Analysis (6.1.2.1) + ORGANIZATION BOUNDARY and SCOPE [4.0 CONTEXT OF ORGANIZATION] [4.1, 4.2, 4.3, 4.3.1, 4.3.2, 4.4, 4.4.1.1] [Organization Roles, Responsibilities, Authorities, Process Owners (5.1.1.3)] Mass Production Phase NPPD Phase Phase NO YES NO YES YESNO IATF16949:2016 QualityManagementSystemFlowchart @อ.ปรีชาลีลานุกรม(PrichaLeelanukrom) NO YES *PRODUCT T *SUPPORT *SERVICE Passed Design Review? Product Approval Process / Customer Qualification Approval
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