As part of my BBS curriculum, I had to present a topic for production and operations management. Given presentation is about Process Layout.

1. Process Layout
By
Hanita Bhambri (50457)
Ibna Sharma (50464)
Krishni Miglani ( 50478)

2. Theory Case Study 1 Case Study 2
Layout Planning
In manufacturing and service organizations, it involves
the physical arrangement of various resources
available in the system to improve the performance of
the operating system, thereby providing better
customer service.
Types of Layout
Example
Good Layout Features
Product Process Matrix
Service Process Matrix

3. Theory Case Study 1 Case Study 2
Layout Planning
Types of Layout
Example
Good Layout Features
Product Process Matrix
• Process Layout
• Product Layout
• Group Technology
• Fixed Position Layout
Service Process Matrix

4. Theory Case Study 1 Case Study 2
PROCESS LAYOUT
A functional layout is an arrangement of resources on the basis
of the process characteristics of the resources.
Consider a machine shop consisting of :
lathes
grinders
milling machines
drilling machines.
Layout Planning
Types of Layout
Example
Good Layout Features
Product Process Matrix
Service Process Matrix

5. Theory Case Study 1 Case Study 2
Layout Planning
Types of Layout
Example
Good Layout Features
Product Process Matrix
Service Process Matrix

6. Theory Case Study 1 Case Study 2
PRODUCT LAYOUT
The resources are placed to follow exactly the process
sequence dictated by the product
• Simpler Material Handling
• Fixed Path
• Simpler Production Control issues
Layout Planning
Types of Layout
Example
Good Layout Features
Product Process Matrix
Service Process Matrix

7. Theory Case Study 1 Case Study 2
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix

8. Theory Case Study 1 Case Study 2
GROUP TECHNOLOGY LAYOUT
Philosophy that seeks to exploit he commonality in
manufacturing and uses this as the basis for grouping
components and resources.
• Often known as Cellular Manufacturing
• Easier Material handling
• Improved traceability
Layout Planning
Types of Layout
Example
Good Layout Features
Product Process Matrix
Service Process Matrix

9. Theory Case Study 1 Case Study 2
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix

10. Theory Case Study 1 Case Study 2
FIXED POSITION LAYOUT
Typically employed in large project type organisations
• Used for bulky, difficult to move products
• Greater control on Process
• Need to remove unwanted processes
• Eg. HAL (Aircraft manufacturing) , ship building etc.
Layout Planning
Types of Layout
Example
Good Layout Features
Product Process Matrix
Service Process Matrix

11. Theory Case Study 1 Case Study 2
• Effective & efficient use of space
• Facilitates good communication
• Minimizes costs
• Meets quality of work life needs
• Noise
• Safety
• lighting
• temperature
• social
• aesthetics
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix

12. Theory Case Study 1 Case Study 2
Layout Planning
Types of Layout
Example
Good Layout Features
Product Process Matrix
Service Process Matrix

13. Theory Case Study 1 Case Study 2
Layout Planning
Types of Layout
Example
Good Layout Features
Product Process Matrix
Service Process Matrix

14. Theory Case Study 1 Case Study 2
Previous Year Question Paper
Explain the Service Design Matrix. Locate the position of the
following services in the matrix:
1. Hair Cut
2. Dry Cleaning
3. Radio Broadcasting
4. Online Shopping

15. Theory Case Study 1 Case Study 2
ZYX Notebook makers – Process Layout
Imaging spiral bound notebooks.
With printed covers. Something like a shipra, that sells in the market.
Imagine the product to be a spiral bound notebook with fancy covers.
MATERIALS USED :
SHEETS ( RULED )
FRONT COVER
BACK COVER
COIL FOR BINDING
MACHINE

16. Theory Case Study 1 Case Study 2
ZYX Notebook makers– Process Layout
The production process of the notebooks is standard for all the variants that
are produced and marketed under the initiative and follows a 6 step
production cycle, utilizing 6 days.
Job 1 – Cover Printing – 1 day
Job 2 – Raw material check – half a day
Job 3 – Paper and cover punching – 1 day
Job 4 – Binding – 1 day
Job 5 – Quality check – half a day
Job 6 – Rectification – 1 day