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Maximizing Power
Generating Asset Value
Through Performance
Management
July 30, 2013
ASME Paper POWER2013-98233
1
2
3
4
2
3
4
5
•Identifying
•Acquiring
•Transforming
•Developing
•Disseminating
•Using
•Sharing
•Preserving
Integrated
&
Systematic
Approach
to KM
6
7
1. External Best Practice
(BP) Sharing
2. Internal Best Practice
(BP) Sharing
3. Competitive
Intelligence (CI)
4. Avoidance of Knowledge Loss
through Attrition
Benchmarking Plan & Goals
BP Sharing Initiative,
Plan & Goals
CI Plan & Goals
Establish Loss-Prevention
Projects
Benchmarking Study
Coordination
Communities of Interest
Coordination of CI
Gathering & Studies
Loss-Prevention Plans & Goals
Benchmarking Policies,
Processes, Protocol, Ethics
Best Practices Data
Base(s)
CI Policies, Processes,
Protocol, Ethics
Identification of Critical At-Risk
Knowledge
BP Data Base(s)
Designated Experts
Network
CI Data Base(s) Identification of Key Individuals
Contacts Data Base Knowledge Map
CI Analysis & Reporting
Capability
Recording and Codification of
Explicit Knowledge
Benchmarking Training
Culture of Sharing
Training/Orientation
CI Training/Orientation
Transfer of Tacit Knowledge
through Mentoring
Use of Professional
Researchers & Tech Library
Structural incentives to
Share BPs
Input Mechanisms Net-based Access
Coordination of Purchased
Information
Net-based Access to BP
Resources
Coordination of
Purchased CI
Information
Networks of Designated Experts
Trip Coordination &
Debriefing
Net-based Access to CI
Resources
Net-based Access to
Benchmarking Resources
5. Knowledge of Customers
6. Intellectual Capital (IC)
& CI Protection
7. Innovation & Creation
of New Knowledge
8. Knowledge Management
Information Technology Tools
Coordination of Information
Gathering
IC Inventory
Determine High-Return
Problems/Opportunities
Search Engines
Customer Information
Databases(s)
Safeguards & Valuation
Assessment
Establish Knowledge
Creation/Innovation
Projects
Data Mining
Analysis & Use of
Information
IC Policies, Processes,
Protocol, Ethics
Creativity & Innovation
Training
Internet/Intranet
Net-based Access IC Training /Orientation Knowledge Mapping
Net-based IC inventory
Documents/Records
Management
Intelligent Agents
Collaborative Tools
8
Microprocessors and Digital
Communications
Wireless/Internet
Smart Sensors with Built-in
Diagnostics
9
10
Monitoring
Physical/Environmental Conditions
Pressure
Temperature
Sound
Vibration
Motion
Humidity
Pollutants
Dissolved Oxygen, Nitrates, Ammonia
Oxidation/Reduction
11
Excelon, Transalta, Southern California
Edison
CMS Energy
12
13
14
• Maximize ROI
• Effectively Utilize Limited
Resources by Leveraging
Technology-Based Tools
• Provide Real-Time Critical
Information
• Provide Alerts to
Improve/Maximize CARE
Fleet of
Coal-
Fired
Plants
120-300
MW
15
16
17
KPIs, Problems, Issues
Faulty Performance-Related Instrumentation
Reports
18
Reports
• Heat Rate Reconciliation
• Component Level Expected vs. Actual Efficiency
Deviations
• Primary Flow Reconciliation
• Feedwater vs. Main Steam/Throttle Flow
Deviations
• Controllable Parameter Expected vs. Actual
Cost Deviations
• “Lost Opportunity” Report Summarizing All
Non-Reconciled Financial Opportunities 19
20
Capacity
Increase,MW
Heat Rate
Benefit,
Btu/kwh
Heat Input Real-Time Measurement 30 to 35 20 $ 14,400,000
Fleet-wide Load Dispatch Heat Input Curves for Economic
Dispatch
0
0.2 to 1%
reduction in fuel
use
$ 3,000,000
HP Turbine Overload Valve 1 to 3 100 to 300 $ 720,000
Cooling Tower Performance 3 130 $ 1,440,000
HP Feedwater Heater By-Pass Valve Leakage 1 55 $ 480,000
Throttle Pressure <1 33 $ 288,000
Economizer Fouling <1 18 $ 216,000
PotentialBenefits
Projected
AnnualSavings
OpportunitiesforImprovement Identified ByMonitoring
21
22
Highlighted Key Challenges in
Maximizing Generating Asset Value
Performance Management to Address
New Paradigm – Doing More Efficiently
with Less
23
Thank You!
Contact Information:
Power & Energy Systems Services
24

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2013 ASME Power Conference Maximizing Power Generating Asset Value Sunder Raj Presentation

  • 1. Maximizing Power Generating Asset Value Through Performance Management July 30, 2013 ASME Paper POWER2013-98233
  • 3. 3
  • 4. 4
  • 5. 5
  • 7. 7 1. External Best Practice (BP) Sharing 2. Internal Best Practice (BP) Sharing 3. Competitive Intelligence (CI) 4. Avoidance of Knowledge Loss through Attrition Benchmarking Plan & Goals BP Sharing Initiative, Plan & Goals CI Plan & Goals Establish Loss-Prevention Projects Benchmarking Study Coordination Communities of Interest Coordination of CI Gathering & Studies Loss-Prevention Plans & Goals Benchmarking Policies, Processes, Protocol, Ethics Best Practices Data Base(s) CI Policies, Processes, Protocol, Ethics Identification of Critical At-Risk Knowledge BP Data Base(s) Designated Experts Network CI Data Base(s) Identification of Key Individuals Contacts Data Base Knowledge Map CI Analysis & Reporting Capability Recording and Codification of Explicit Knowledge Benchmarking Training Culture of Sharing Training/Orientation CI Training/Orientation Transfer of Tacit Knowledge through Mentoring Use of Professional Researchers & Tech Library Structural incentives to Share BPs Input Mechanisms Net-based Access Coordination of Purchased Information Net-based Access to BP Resources Coordination of Purchased CI Information Networks of Designated Experts Trip Coordination & Debriefing Net-based Access to CI Resources Net-based Access to Benchmarking Resources 5. Knowledge of Customers 6. Intellectual Capital (IC) & CI Protection 7. Innovation & Creation of New Knowledge 8. Knowledge Management Information Technology Tools Coordination of Information Gathering IC Inventory Determine High-Return Problems/Opportunities Search Engines Customer Information Databases(s) Safeguards & Valuation Assessment Establish Knowledge Creation/Innovation Projects Data Mining Analysis & Use of Information IC Policies, Processes, Protocol, Ethics Creativity & Innovation Training Internet/Intranet Net-based Access IC Training /Orientation Knowledge Mapping Net-based IC inventory Documents/Records Management Intelligent Agents Collaborative Tools
  • 8. 8
  • 10. 10
  • 12. Excelon, Transalta, Southern California Edison CMS Energy 12
  • 13. 13
  • 14. 14
  • 15. • Maximize ROI • Effectively Utilize Limited Resources by Leveraging Technology-Based Tools • Provide Real-Time Critical Information • Provide Alerts to Improve/Maximize CARE Fleet of Coal- Fired Plants 120-300 MW 15
  • 16. 16
  • 17. 17
  • 18. KPIs, Problems, Issues Faulty Performance-Related Instrumentation Reports 18
  • 19. Reports • Heat Rate Reconciliation • Component Level Expected vs. Actual Efficiency Deviations • Primary Flow Reconciliation • Feedwater vs. Main Steam/Throttle Flow Deviations • Controllable Parameter Expected vs. Actual Cost Deviations • “Lost Opportunity” Report Summarizing All Non-Reconciled Financial Opportunities 19
  • 20. 20 Capacity Increase,MW Heat Rate Benefit, Btu/kwh Heat Input Real-Time Measurement 30 to 35 20 $ 14,400,000 Fleet-wide Load Dispatch Heat Input Curves for Economic Dispatch 0 0.2 to 1% reduction in fuel use $ 3,000,000 HP Turbine Overload Valve 1 to 3 100 to 300 $ 720,000 Cooling Tower Performance 3 130 $ 1,440,000 HP Feedwater Heater By-Pass Valve Leakage 1 55 $ 480,000 Throttle Pressure <1 33 $ 288,000 Economizer Fouling <1 18 $ 216,000 PotentialBenefits Projected AnnualSavings OpportunitiesforImprovement Identified ByMonitoring
  • 21. 21
  • 22. 22
  • 23. Highlighted Key Challenges in Maximizing Generating Asset Value Performance Management to Address New Paradigm – Doing More Efficiently with Less 23
  • 24. Thank You! Contact Information: Power & Energy Systems Services 24