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IOSR Journal of Mathematics (IOSR-JM)
e-ISSN: 2278-5728,p-ISSN: 2319-765X, Volume 6, Issue 4 (May. - Jun. 2013), PP 29-34
www.iosrjournals.org
www.iosrjournals.org 29 | Page
Volume Flexibility in Production Model with Cubic Demand Rate
and Weibull Deterioration with partial backlogging.
Dr. Ravish Kumar Yadav1
,Ms. Pratibha Yadav2
Abstract: In the present paper a volume flexible production inventory model is developed for deteriorating
items with time dependent demand rate. The demand rate is taken as cubic function of time and production rate
is decision variable. Production cost becomes a function of production rate. Unit production cost is depending
upon material cost, Labor cost and tool or die cost. The deteriorating of unit in an inventory system is taken to
weibull distribution. Shortage with partially backlogged are allowed a very natural phenomenon in inventory
model.
I. Introduction
Most of the physical goods undergo decay of deteriorate over time. Commodities such as fruits,
vegetables, foodstuffs etc. suffer from depletion by direct spoilage while kept in store. Highly volatile liquids
such as gasoline, alcohol, turpentine etc. Undergo physical depletion over time through the process of
evaporation. Electronic goods, radioactive substances, photographic film, grain etc. deteriorates through a
gradual loss of potential or utility with the passage of time. Thus decay or deterioration of physical goods in
stock is a very realistic feature and inventory modelers felt the need to take this factor into consideration.
Some modelers have taken constant deterioration rate in their inventory models. Giri and Chaudhuri
(1998), Chang and Dye (1999), Chung (2000), Papachristos and Skouri (2000), Kumar and Sharma (2000),
Aggarwal and Jain (2001), Khanra and Chaudhuri (2003), Sana et al (2004), Teng, Chang and Goyal
(2005) have used constant deterioration their inventory models. But the concept of constant deterioration is not
realistic in real life situations. Therefore in our inventory model, we have taken variable deterioration rate.
Schweitzer and Seidmann (1991) were the first one to have broken the ice in this direction when they
enlightened the concept of flexibility in the machine production rate and discussed optimization of processing
rate for a FMS (flexible manufacturing system). Obviously, the machine production rate. Silver (1990)discussed
the effect of showing down production in the context of a manufacturing equipment of a family of items,
assuming a common cycle for all the items. Ramesh and jaya Kumar (1991) used the shape of the average unit
cost curve to measure volume flexibility. Flat average unit cost curve indicates a volume flexible production
system. Average unit cost to increase.. Gallego (1993) extended the model of Silver (1990) by removing the
stipulation of a common cycle for all the items. Khouja and Mehrez (1994) and Khouja (1995) and Khouja
(1995) extended the EPLS (Economic lot size production) model to an imperfect production process with a
flexible production rate.
Sana and Chaudhuri (2003) considered volume flexibility for deteriorating item with an inventory
level dependent demand rate. Sana and Chaudhuri (2004) developed inventory model with volume flexible
production for deteriorating completely backlogged, Sana (2004) extended EPLS model in which the rate of
production depends upon the technology of manufacturing system, capital investment for MRP and powerful
with time dependent rate. Khouja (2005) extended the EPLS
1
, Associate Professor, Hindu College, Moradabad, Email:drravishyadav@yahoo.com
2
, Research Scholar, Hindu College, Moradabad model to allow revisions to the demand forecast and multiple
production rates for the linear penalty case. Husseini and Brein (2006) discussed a method to enhance volume
flexibility in JIT production control. Sana et al. (2006) discussed the effect of slowing down production in the
context of a manufacturing equipment of a family of items. Sana et al. (2007) and Sana and Chaudhuri (2007)
extended the EPLS model which accounts for a production system producing items of perfect as well as
imperfect quality with volume FMS. Most of the references cited above have considered a deteriorating stock.
Further more, when the shortages occur, same customers are willing to wait for backorder and others
would turn to buy from other sellers. Many researchers such as Park(1982), Hollier and mak (1983) and Wee
(1995) considered the constant partial backlogging rates during the shortage period in their inventory models. In
some inventory systems, such as fashionable commodities the length of the waiting time for the next
replenishment would determine whether the backlogging would be accepted or not. Therefore, the backlogging
rate is variable and dependent on the length of the waiting time for the next replenishment. Abad (1996)
investigated an EOQ model allowing shortage and partial backlogging.
Volume Flexibility in Production Model with Cubic Demand Rate And Weibull Deterioration with
www.iosrjournals.org 30 | Page
Some researchers, Balkhi and Benkherouf (1996), Chu and Chung (2004) and Giri and Yun (2005)
developed inventory model with constant demand rate. But the concept of constant demand rate is not so
realistic. Therefore we have taken variable demand in our model.
In this model, we have taken deterioration rate as two parameter weibull distribution and demand rate
cubic increasing of time and production rate is variable. Shortages are allowed and partially backlogged and
backlogging rate is dependent on waiting time for next replenishment.
II. Assumptions And Notations
The production inventory model for deteriorating items is developed on the basis of the following
assumptions and notationss.
(i) I(t) is the inventory level at any time 𝑑 β‰₯ 0.
(ii) The demand rate R(t) = a+bt+ct2
+dt3
, where a, b, c and d are the positive constants and 0 < b < <
1.
(iii) The production rate K is variable.
(iv) A fraction πœƒ 𝑑 = 𝛼𝛽𝑑 π›½βˆ’1
, 0 < 𝛼 < < 1 , 𝑑 > 0, 𝛽 β‰₯ 1 of the on hand inventory deteriorates per
unit time.
(v) The deteriorating units can be neither replaced nor repaired during the cycle time.
(vi) The lead-time is zero.
(vii) CI
, CH , CS , CD , CL denote the set up cost for each replenishment, inventory carrying cost per
unit time, shortage cost for backlogged items , deterioration cost per unit, the unit cost of last
sales respectively. All of the cost parameters are positive constants.
(viii) Shortages are allowed and backlogging rate is taken as
1
1+𝛿(π‘‡βˆ’π‘‘)
, where 𝛿 is the backlogging
parameter and 0 < 𝛿 < 1 .
(ix) Unit production cost πœ‚ 𝐾 = 𝑅 +
𝐺
𝐾
+ 𝐻𝐾 is depends upon the production rate, where R, G and
H are the material cost, labour cost and tool or dye cost respectively.
(x) T is the time horizon.
(xi) A single item is considered over the prescribed period of time
III. Mathematical Model And Analysis
Initially the inventory level is zero. The production starts at time t=0 and after t1, units of time, it
reaches to maximum inventory level. After this production stopped and at time t = t2 , the inventory level
becomes zero. At this time shortages starts developing at time t = t3 , it reaches to maximum shortages level.
At this fresh production starts to clear the backlog by the time t =T. Our aim is to find optimum values of t1, t2,
t3, T that minimize. The total average cost C over time horizon (0, T).
Let I(t) be the inventory level at any time t, 0 ≀ 𝑑 ≀ 𝑇.
The governing differential equations of an inventory systems in the interval [0, T) are
𝑑𝐼(𝑑)
𝑑𝑑
+ πœƒ 𝑑 𝐼 𝑑 = 𝐾 βˆ’ 𝑅 𝑑 , 0 ≀ 𝑑 ≀ 𝑑1 …..(1)
𝑑𝐼(𝑑)
𝑑𝑑
+ πœƒ 𝑑 𝐼 𝑑 = βˆ’π‘… 𝑑 , 𝑑1 ≀ 𝑑 ≀ 𝑑2 …..(2)
𝑑𝐼(𝑑)
𝑑𝑑
= βˆ’
1
1+𝛿 π‘‡βˆ’π‘‘
𝑅 𝑑 , 𝑑2 ≀ 𝑑 ≀ 𝑑3 ..…(3)
𝑑𝐼(𝑑)
𝑑𝑑
= 𝐾 βˆ’ 𝑅 𝑑 , 𝑑3 ≀ 𝑑 ≀ 𝑇 ..….(4)
with the condition 𝐼 0 = 𝐼 𝑑2 = 𝐼 𝑇 = 0, using the value of R(t) and πœƒ(t) the equation (1), (2), (3) and (4)
gives
𝑑𝐼(𝑑)
𝑑𝑑
+ 𝛼𝛽𝑑 π›½βˆ’1
𝐼 𝑑 = 𝐾 βˆ’ π‘Ž + 𝑏𝑑 + 𝑐𝑑2
+ 𝑑𝑑3
, 0 ≀ 𝑑 ≀ 𝑑1 ……(5)
𝑑𝐼 𝑑
𝑑𝑑
+ 𝛼𝛽𝑑 π›½βˆ’1
𝐼 𝑑 = βˆ’ π‘Ž + 𝑏𝑑 + 𝑐𝑑2
+ 𝑑𝑑3
, 𝑑1 ≀ 𝑑 ≀ 𝑑2 ……(6)
𝑑𝐼 𝑑
𝑑𝑑
= βˆ’
1
1+𝛿 π‘‡βˆ’π‘‘
π‘Ž + 𝑏𝑑 + 𝑐𝑑2
+ 𝑑𝑑3
, 𝑑2 ≀ 𝑑 ≀ 𝑑3 ………(7)
𝑑𝐼 𝑑
𝑑𝑑
= 𝐾 βˆ’ π‘Ž + 𝑏𝑑 + 𝑐𝑑2
+ 𝑑𝑑3
, 𝑑3 ≀ 𝑑 ≀ 𝑇 ……(8)
Solution of equation (5), (6), (7) and (8) are:
𝐼 𝑑 = 𝐾 𝑑 βˆ’
𝛼𝛽 𝑑 𝛽 +1
𝛽 +1
βˆ’ π‘Žπ‘‘ +
𝑏𝑑2
2
+
𝑐𝑑 3
3
+
𝑑𝑑 4
4
βˆ’
π‘Žπ›Όπ›½ 𝑑 𝛽 +1
𝛽 +1
βˆ’
𝑏𝛼𝛽 𝑑 𝛽 +2
2(𝛽+2)
βˆ’
𝑐𝛼𝛽 𝑑 𝛽 +3
3(𝛽+3)
βˆ’
𝑑𝛼𝛽 𝑑 𝛽 +4
4(𝛽+4)
π‘’βˆ’π›Όπ‘‘ 𝛽
0 ≀ 𝑑 ≀ 𝑑1 ……(9)
𝐼 𝑑 = π‘Ž 𝑑2 βˆ’ 𝑑 +
𝑏
2
𝑑2
2
βˆ’ 𝑑2
+
𝑐
3
𝑑2
3
βˆ’ 𝑑3
+
𝑑
4
𝑑2
4
βˆ’ 𝑑4
+
π‘Žπ›Όπ›½ 𝑑 𝛽 +1
𝛽+1
+
𝑏𝛼𝛽 𝑑 𝛽 +2
𝛽+2
+
𝑐𝛼𝛽 𝑑 𝛽 +3
𝛽+3
+
π‘Žπ›Ό 𝑑2
𝛽 +1
𝛽 +1
+
𝑏𝛼 𝑑2
𝛽 +2
𝛽+2
+
𝑐𝛼 𝑑2
𝛽 +3
𝛽+3
+
𝑑𝛼 𝑑2
𝛽 +4
𝛽+4
βˆ’ π‘Žπ›Όπ‘‘2 𝑑 𝛽
βˆ’
𝑏𝛼 𝑑2
2 𝑑 𝛽
2
βˆ’
𝑐𝛼 𝑑2
3 𝑑 𝛽
3
βˆ’
𝑑𝛼 𝑑2
4 𝑑 𝛽
4
π‘’βˆ’π›Ό 𝑑 𝛽
Volume Flexibility in Production Model with Cubic Demand Rate And Weibull Deterioration with
www.iosrjournals.org 31 | Page
𝑑1 ≀ 𝑑 ≀ 𝑑2 …..(10)
𝐼 𝑑 =
1
6𝛿4 [6 𝑏𝛿3
+ 𝑐𝛿2
1 + 𝛿𝑇 + 𝑑𝛿 1 + 𝛿𝑇 2
𝑑 βˆ’ 𝑑2 + 3 𝑐𝛿3
+ 𝑑𝛿4
1 + 𝛿𝑇 {[1 + 𝛿(𝑇 βˆ’
𝑑)]2
βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑2)]2
} + 2𝑑 {[1 + 𝛿(𝑇 βˆ’ 𝑑)]3
βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑2)]3
} +6{π‘Žπ›Ώ3
+ 𝑏𝛿2
1 + 𝛿𝑇 +
𝑐𝛿 1 + 𝛿𝑇 2
+ 𝑑 1 + 𝛿𝑇 3
}π‘™π‘œπ‘”
1+𝛿(π‘‡βˆ’π‘‘)
1+𝛿(π‘‡βˆ’π‘‘2)
𝑑2 ≀ 𝑑 ≀ 𝑑3 …..(11)
𝐼 𝑑 = 𝐾 𝑑 βˆ’ 𝑇 + π‘Ž 𝑇 βˆ’ 𝑑 +
𝑏
2
𝑇2
βˆ’ 𝑑2
+
𝑐
3
𝑇3
βˆ’ 𝑑3
+
𝑑
4
𝑇4
βˆ’ 𝑑4
𝑑3 ≀ 𝑑 ≀ 𝑇 …..(12)
Total number of unit holding is given by
𝐼 𝐻 = 𝐼 𝑑 𝑑𝑑
𝑑1
0
+ 𝐼(𝑑)𝑑𝑑
𝑑2
𝑑1
𝐼 𝐻 = 𝐾
𝑑1
2
2
βˆ’
𝛼𝛽𝑑1
𝛽+2
𝛽 + 1 𝛽 + 2
+
π‘Žπ‘‘2
2
2
+
𝑏𝑑2
3
3
+
𝑐𝑑2
4
4
+
𝑑𝑑2
5
5
+
π‘Žπ›Όπ›½π‘‘2
𝛽+2
𝛽 + 1 𝛽 + 2
+
𝑏𝛼𝛽 𝑑2
𝛽 +3
𝛽+1 𝛽+3
+
𝑐𝛼𝛽 𝑑2
𝛽 +4
𝛽+1 𝛽+4
+
𝑑𝛼𝛽 𝑑2
𝛽 +5
𝛽+1 𝛽+5
+ 𝑑1 𝑑2 π‘Ž +
𝑏 𝑑2
2
+
𝑐𝑑2
2
3
+
𝑑 𝑑2
3
4
𝛼𝑑1
𝛽
𝛽+1
βˆ’ 1 βˆ’ 𝛼𝑑1 𝑑2
𝛽+1 π‘Ž
𝛽+1
+
𝑏 𝑑2
𝛽+2
+
𝑐𝑑2
2
𝛽+3
+
𝑑 𝑑2
3
𝛽+4
…….(13)
Total amount of deteriorated units is given by
𝐼 𝐷 = 𝛼𝛽𝑑 π›½βˆ’1
𝐼(𝑑)𝑑𝑑
𝑑1
0
+ 𝛼𝛽𝑑 π›½βˆ’1
𝐼 𝑑 𝑑𝑑
𝑑2
𝑑1
𝐼 𝐷 =
π‘˜π›Όπ›½ 𝑑1
𝛽 +1
𝛽+1
βˆ’ 𝛼𝑑1
𝛽
𝑑2 π‘Ž +
𝑏𝑑2
2
+
𝑐𝑑2
2
3
+
𝑑𝑑2
4
4
+
π‘Žπ›Ό 𝑑2
𝛽 +1
𝛽+1
+
𝑏𝛼 𝑑2
𝛽 +2
𝛽+2
+
𝑐𝛼 𝑑2
𝛽 +3
𝛽+3
+
𝑑𝛼 𝑑2
𝛽 +4
𝛽+4
……..(14)
Total number of shortage unit is given by
𝐼𝑆 = βˆ’ 𝐼 𝑑 𝑑𝑑 βˆ’ 𝐼 𝑑 𝑑𝑑
𝑇
𝑑3
𝑑3
𝑑2
=
1
6𝛿4 [3 𝑏𝛿3
+ 𝑐𝛿2
1 + 𝛿𝑇 + 𝑑𝛿 1 + 𝛿𝑇 2
𝑑3 βˆ’ 𝑑2
2
βˆ’
3 𝑐𝛿3
+ 𝑑𝛿4
1 + 𝛿𝑇
1+𝛿 π‘‡βˆ’π‘‘3
3βˆ’ 1+𝛿 π‘‡βˆ’π‘‘2
3
3𝛿
+ 1 + 𝛿 𝑇 βˆ’ 𝑑2
2
𝑑3 βˆ’ 𝑑2 βˆ’
2𝑑
[1+𝛿(π‘‡βˆ’π‘‘3)]4βˆ’[1+𝛿(π‘‡βˆ’π‘‘2)]4
4
+ 1 + 𝛿 𝑇 βˆ’ 𝑑2
3
𝑑3 βˆ’ 𝑑2 6 π‘Žπ›Ώ3
+ 𝑏𝛿2
1 + 𝛿𝑇 + 𝑐𝛿 1 + 𝛿𝑇 2
+
𝑑 1 + 𝛿𝑇 3
π‘™π‘œπ‘” 𝑑3 βˆ’
1+𝛿𝑇
𝛿
π‘™π‘œπ‘”
1+𝛿 π‘‡βˆ’π‘‘3
1+𝛿 π‘‡βˆ’π‘‘2
βˆ’ 𝑑3 βˆ’ 𝑑2 ] βˆ’
𝑇2 π‘Ž
2
+
𝑏𝑇
3
+
𝑐𝑇2
4
+
𝑑𝑇2
5
βˆ’
π‘˜
2
βˆ’ 𝑇𝑑3 π‘Ž +
𝑏𝑇
2
+
𝑐𝑇2
3
+
𝑑 𝑇3
4
βˆ’ 𝐾
+
𝑑3
2
2
π‘Ž +
𝑏𝑑3
3
+
𝑐𝑑3
2
6
+
𝑑𝑑3
3
10
βˆ’ 𝐾 …..(15)
Total number of lost sale is given by
𝐼𝐿 = 1 βˆ’
1
1+𝛿 π‘‡βˆ’π‘‘
𝑇
𝑑3
(π‘Ž + 𝑏𝑑 + 𝑐𝑑2
+ 𝑑𝑑3
)dt
𝐼𝐿 = π‘Ž 𝑇 βˆ’ 𝑑3 +
𝑏
2
𝑇2
βˆ’ 𝑑3
2
+
𝑐
3
𝑇3
βˆ’ 𝑑3
3
+
𝑑
4
𝑇4
βˆ’ 𝑑3
4
+
1
6𝛿4 [6 𝑏𝛿3
+ 𝑐𝛿2
1 + 𝛿𝑇 + 𝑑𝛿 1 +
𝛿𝑇 2
𝑇 βˆ’ 𝑑3 + 3 𝑐𝛿3
+ 𝑑𝛿4
1 + 𝛿𝑇 {1 βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑3)]2
} + 2𝑑 {1 βˆ’
[1 + 𝛿(𝑇 βˆ’ 𝑑3)]3
} βˆ’6{π‘Žπ›Ώ3
+ 𝑏𝛿2
1 + 𝛿𝑇 + 𝑐𝛿 1 + 𝛿𝑇 2
+ 𝑑 1 + 𝛿𝑇 3
}log⁑[1 + 𝛿(𝑇 βˆ’ 𝑑3)]
….(16)
Form equations (9) we have
𝐼 𝑑1 = 𝐾 𝑑1 βˆ’
𝛼𝛽𝑑1
𝛽+1
𝛽 + 1
βˆ’ π‘Žπ‘‘1 +
𝑏 𝑑1
2
2
+
𝑐𝑑1
3
3
+
𝑑𝑑1
4
4
βˆ’
π‘Žπ›Όπ›½ 𝑑1
𝛽 +1
𝛽+1
βˆ’
𝑏𝛼𝛽 𝑑1
𝛽 +2
2 𝛽+2
βˆ’
𝑐𝛼𝛽 𝑑1
𝛽 +3
3 𝛽+3
βˆ’
𝑑𝛼𝛽 𝑑1
𝛽 +4
4 𝛽+4
…(17)
Form equations (10) have
𝐼 𝑑1 = π‘Ž 𝑑2 βˆ’ 𝑑1 +
𝑏
2
𝑑2
2
βˆ’ 𝑑1
2
+
𝑐
3
𝑑2
3
βˆ’ 𝑑1
3
+
𝑑
4
𝑑2
4
βˆ’ 𝑑1
4
+
π‘Žπ›Όπ›½ 𝑑1
𝛽 +1
𝛽 +1
Volume Flexibility in Production Model with Cubic Demand Rate And Weibull Deterioration with
www.iosrjournals.org 32 | Page
+
𝑏𝛼𝛽 𝑑1
𝛽 +2
2 𝛽+2
+
𝑐𝛼𝛽 𝑑1
𝛽 +3
3 𝛽+3
+
𝑑𝛼𝛽 𝑑1
𝛽 +4
4 𝛽+4
+
π‘Žπ›Ό 𝑑2
𝛽 +1
𝛽+1
+
𝑏𝛼 𝑑2
𝛽 +2
𝛽+2
+
𝑐𝛼 𝑑2
𝛽 +3
𝛽+3
+
𝑑𝛼 𝑑2
𝛽 +4
𝛽+4
βˆ’ π‘Žπ›Όπ‘‘2 𝑑1
𝛽
βˆ’
𝑏𝛼 𝑑2
2 𝑑1
𝛽
2
βˆ’
𝑐𝛼 𝑑2
3 𝑑1
𝛽
3
βˆ’
𝑑𝛼 𝑑2
4 𝑑1
𝛽
4
]
……(18)
By equations (17) and (18), we get
𝐾 𝑑1 βˆ’
𝛼𝛽𝑑1
𝛽+1
𝛽 + 1
= π‘Žπ‘‘2 +
𝑏𝑑2
2
2
+
𝑐𝑑2
3
3
+
𝑑𝑑2
4
4
βˆ’
π‘Žπ›Όπ‘‘2
𝛽+1
𝛽 + 1
βˆ’
𝑏𝛼𝑑2
𝛽+2
𝛽 + 2
βˆ’
𝑐𝛼𝛽𝑑2
𝛽+3
𝛽 + 3
βˆ’
𝑑𝛼𝛽𝑑2
𝛽+4
𝛽 + 4
βˆ’ π‘Žπ›Όπ‘‘2 𝑑1
𝛽
βˆ’
𝑏𝛼𝑑2
2
𝑑1
𝛽
2
βˆ’
𝑐𝛼𝑑2
𝛽
𝑑1
𝛽
2
βˆ’
𝑑𝛼𝑑2
3
𝑑1
𝛽
3
Now we consider as
𝑑2 = 𝑓 𝑑1 …..(19)
From equation (`17)
𝐼 𝑑3 =
1
6𝛿4 [6 𝑏𝛿3
+ 𝑐𝛿2
1 + 𝛿𝑇 + 𝑑𝛿 1 + 𝛿𝑇 2
𝑑3 βˆ’ 𝑑2 + 3 𝑐𝛿3
+ 𝑑𝛿4
1 + 𝛿𝑇 {[1 + 𝛿(𝑇 βˆ’
𝑑3)]2
βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑2)]2
} + 2𝑑 {[1 + 𝛿(𝑇 βˆ’ 𝑑3)]3
βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑2)]3
} +6{π‘Žπ›Ώ3
+ 𝑏𝛿2
1 + 𝛿𝑇 +
𝑐𝛿 1 + 𝛿𝑇 2
+ 𝑑 1 + 𝛿𝑇 3
}π‘™π‘œπ‘”
1+𝛿(π‘‡βˆ’π‘‘3)
1+𝛿(π‘‡βˆ’π‘‘2)
…(20)
From equation (12), we have
𝐼 𝑑3 = 𝐾 𝑑3 βˆ’ 𝑇 + π‘Ž 𝑇 βˆ’ 𝑑3 +
𝑏
2
𝑇2
βˆ’ 𝑑3
2
+
𝑐
3
𝑇3
βˆ’ 𝑑3
3
+
𝑑
4
𝑇4
βˆ’ 𝑑3
4
……(21)
On comparing equations (20) and (21), we get
1
6𝛿4 [6 𝑏𝛿3
+ 𝑐𝛿2
1 + 𝛿𝑇 + 𝑑𝛿 1 + 𝛿𝑇 2
𝑑3 βˆ’ 𝑑2 + 3 𝑐𝛿3
+ 𝑑𝛿4
1 + 𝛿𝑇 {[1 + 𝛿(𝑇 βˆ’ 𝑑3)]2
βˆ’
[1 + 𝛿(𝑇 βˆ’ 𝑑2)]2
} + 2𝑑 {[1 + 𝛿(𝑇 βˆ’ 𝑑3)]3
βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑2)]3
} +6 π‘Žπ›Ώ3
+ 𝑏𝛿2
1 + 𝛿𝑇 + 𝑐𝛿 1 + 𝛿𝑇 2
+
𝑑 1 + 𝛿𝑇 3
π‘™π‘œπ‘”
1+𝛿(π‘‡βˆ’π‘‘3)
1+𝛿(π‘‡βˆ’π‘‘2)
= 𝐾 𝑑3 βˆ’ 𝑇 + π‘Ž 𝑇 βˆ’ 𝑑3 +
𝑏
2
𝑇2
βˆ’ 𝑑3
2
+
𝑐
3
𝑇3
βˆ’ 𝑑3
3
+
𝑑
4
𝑇4
βˆ’ 𝑑3
4
Now we consider as
𝑑3 = 𝑔(𝑇, 𝑑1) ……(22)
Unit production cost πœ‚ 𝐾 = 𝑅 +
𝐺
𝐾
+ 𝐻𝐾
Production cost (P.C.) = πœ‚(𝐾)𝐾 𝑑1 + 𝑇 βˆ’ 𝑑3
⟹ 𝑃. 𝐢. = 𝑅 +
𝐺
𝐻
+ 𝐻𝐾 𝐾 𝑑1 + 𝑇 βˆ’ 𝑑3 ………(23)
Hence the total average cost of the per unit time is given by
𝐢 =
1
𝑇
𝐢 𝐼
+ 𝑃. 𝐢. +𝐢 𝐻 𝐼 𝐻 + 𝐢 𝐷 𝐼 𝐷 + 𝐢𝑆 𝐼𝑆 + 𝐢𝐿 𝐼𝐿
𝐢 =
1
𝑇
𝐢 𝐼
+ 𝑅 +
𝐺
𝐾
+ 𝐻𝐾 𝐾 𝑑1 + 𝑇 βˆ’ 𝑔(𝑇3 𝑑1)
+𝐢 𝐻 {𝐾
𝑑1
2
2
βˆ’
𝛼𝛽 𝑑1
𝛽 +2
𝛽+1 𝛽+2
+
π‘Ž(𝑓 𝑑1 )2
2
+
𝑏(𝑓 𝑑1 )3
3
+
𝑐(𝑓 𝑑1 )3
4
+
𝑑(𝑓 𝑑1 )5
5
+
π‘Žπ›Όπ›½ (𝑓 𝑑1 ) 𝛽 +2
𝛽+1 𝛽+2
+
𝑏𝛼𝛽 (𝑓 𝑑1 ) 𝛽 +3
𝛽+1 𝛽+3
+
𝑐𝛼𝛽 (𝑓 𝑑1 ) 𝛽 +4
𝛽+1 𝛽+4
+
𝑑𝛼𝛽 (𝑓 𝑑1 ) 𝛽 +5
𝛽+1 𝛽+5
+ 𝑑1 𝑓 𝑑1 π‘Ž +
𝑏𝑓 𝑑1
2
+
𝑐(𝑓 𝑑1 )2
3
+
𝑑(𝑓 𝑑1 )3
4
𝛼𝑑1
𝛽
𝛽+1
βˆ’ 1 βˆ’
𝛼𝑑1(𝑓 𝑑1 ) 𝛽+1 π‘Ž
𝛽+1
+
𝑏𝑓 𝑑1
𝛽+2
+
𝑐(𝑓 𝑑1 )2
𝛽+3
+
𝑑(𝑓 𝑑1 )3
𝛽+4
+ 𝐢 𝐷
π‘˜π›Όπ›½ 𝑑1
𝛽 +1
𝛽 +1
βˆ’ 𝛼𝑑1
𝛽
𝑓 𝑑1 π‘Ž +
𝑏𝑓 𝑑1
2
+
𝑐(𝑓 𝑑1 )2
3
+
𝑑(𝑓 𝑑1 )3
4
+
π‘Žπ›Ό (𝑓 𝑑1 ) 𝛽 +1
𝛽 +1
+
𝑏𝛼(𝑓 𝑑1 ) 𝛽 +2
𝛽+2
+
𝑐𝛼 (𝑓 𝑑1 ) 𝛽 +3
𝛽+3
+
𝑑𝛼 (𝑓 𝑑1 ) 𝛽 +4
𝛽+4
+
𝐢 𝑆
6𝛿4 [3 𝑏𝛿3
+ 𝑐𝛿2
1 + 𝛿𝑇 +
𝑑𝛿 1 + 𝛿𝑇 2
𝑔(𝑇, 𝑑1) βˆ’ 𝑓 𝑑1
2
3 𝑐𝛿3
+ 𝑑𝛿4
1 + 𝛿𝑇
1+𝛿 π‘‡βˆ’π‘”(𝑇,𝑑1) 3βˆ’ 1+𝛿 π‘‡βˆ’π‘“ 𝑑1
3
3𝛿
+
1 + 𝛿 𝑇 βˆ’ 𝑓 𝑑1
2
𝑔(𝑇, 𝑑1) βˆ’ 𝑓 𝑑1 βˆ’ 2𝑑
[1+𝛿(π‘‡βˆ’π‘”(𝑇,𝑑1))]4βˆ’[1+𝛿(π‘‡βˆ’π‘“ 𝑑1 )]4
4
+ 1 + 𝛿 𝑇 βˆ’
𝑓 𝑑1
3
𝑔(𝑇, 𝑑1) βˆ’ 𝑓 𝑑1 6 π‘Žπ›Ώ3
+ 𝑏𝛿2
1 + 𝛿𝑇 + 𝑐𝛿 1 + 𝛿𝑇 2
+ 𝑑 1 + 𝛿𝑇 3
π‘™π‘œπ‘” 𝑔(𝑇, 𝑑1) βˆ’
1+𝛿𝑇
𝛿
π‘™π‘œπ‘”
1+𝛿 π‘‡βˆ’π‘”(𝑇,𝑑1)
1+𝛿 π‘‡βˆ’π‘“ 𝑑1
βˆ’ 𝑔(𝑇, 𝑑1) βˆ’ 𝑓 𝑑1 ] βˆ’ 𝑇2 π‘Ž
2
+
𝑏𝑇
3
+
𝑐𝑇2
4
+
𝑑 𝑇2
5
βˆ’
π‘˜
2
βˆ’ 𝑇𝑔(𝑇, 𝑑1) π‘Ž +
𝑏𝑇
2
+
𝑐𝑇2
3
+
𝑑 𝑇3
4
βˆ’ 𝐾
Volume Flexibility in Production Model with Cubic Demand Rate And Weibull Deterioration with
www.iosrjournals.org 33 | Page
+
(𝑔 𝑇,𝑑1 )2
2
π‘Ž +
𝑏𝑔(𝑇,𝑑1)
3
+
𝑐(𝑔 𝑇,𝑑1 )2
6
+
𝑑(𝑔 𝑇,𝑑1 )3
10
βˆ’ 𝐾
+𝐢𝐿 π‘Ž 𝑇 βˆ’ 𝑔(𝑇, 𝑑1) +
𝑏
2
𝑇2
βˆ’ (𝑔 𝑇, 𝑑1 )2
+
𝑐
3
𝑇3
βˆ’ (𝑔 𝑇, 𝑑1 )3
+
𝑑
4
𝑇4
βˆ’ (𝑔 𝑇, 𝑑1 )4
+
1
6𝛿4 [6 𝑏𝛿3
+
𝑐𝛿2
1 + 𝛿𝑇 + 𝑑𝛿 1 + 𝛿𝑇 2
𝑇 βˆ’ 𝑔(𝑇, 𝑑1) + 3 𝑐𝛿3
+ 𝑑𝛿4
1 + 𝛿𝑇 {1 βˆ’ [1 + 𝛿(𝑇 βˆ’
𝑔(𝑇, 𝑑1))]2
} + 2𝑑 {1 βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑔(𝑇, 𝑑1))]3
} βˆ’6{π‘Žπ›Ώ3
+ 𝑏𝛿2
1 + 𝛿𝑇 + 𝑐𝛿 1 + 𝛿𝑇 2
+ 𝑑 1 +
𝛿𝑇 3
}log⁑[1 + 𝛿(𝑇 βˆ’ 𝑔(𝑇, 𝑑1))]
…….(24)
IV. Approximation Solution Procedure
To minimize total average cost per unit time, the optimal values of t1and T can be obtained by solving
the following equations simultaneously.
πœ•πΆ
πœ•π‘‘1
= 0 …. (25)
πœ•πΆ
πœ•π‘‡
= 0 ….(26)
and
πœ•πΆ
πœ•πΎ
= 0 ….(27)
Provided, they satisfy the following conditions.
πœ•2 𝐢
πœ•π‘‘1
2 > 0,
πœ•2 𝐢
πœ•π‘‡2 > 0 and
πœ•2 𝐢
πœ•πΎ2 > 0 ….(28)
The numerical solution of equations (25), (26) and (27) can be obtained by using suitable computational
numerical method.
V. Conclusion
In the present paper a volume flexible production inventory model is developed for deteriorating items
with time dependent demand rate. The demand rate is taken as cubic function of time and production rate is
decision variable. Production cost becomes a function of production rate. Unit production cost is depending
upon material cost, Labor cost and tool or die cost. The deteriorating of unit in an inventory system is taken to
weibull distribution. Shortage with partially backlogged are allowed a very natural phenomenon in inventory
model. Many researchers have considered a constant backlogging rate but in many real situations, such as
fashionable commodities and medicines etc., the length of the waiting time for the next replenishment would be
accepted. So backlogging rate is considered to be a waiting time for next replenishment. In this model, we
considered total average cost and solution procedure are also discussed.
References
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Volume Flexibility Production Model Cubic Demand Weibull Deterioration

  • 1. IOSR Journal of Mathematics (IOSR-JM) e-ISSN: 2278-5728,p-ISSN: 2319-765X, Volume 6, Issue 4 (May. - Jun. 2013), PP 29-34 www.iosrjournals.org www.iosrjournals.org 29 | Page Volume Flexibility in Production Model with Cubic Demand Rate and Weibull Deterioration with partial backlogging. Dr. Ravish Kumar Yadav1 ,Ms. Pratibha Yadav2 Abstract: In the present paper a volume flexible production inventory model is developed for deteriorating items with time dependent demand rate. The demand rate is taken as cubic function of time and production rate is decision variable. Production cost becomes a function of production rate. Unit production cost is depending upon material cost, Labor cost and tool or die cost. The deteriorating of unit in an inventory system is taken to weibull distribution. Shortage with partially backlogged are allowed a very natural phenomenon in inventory model. I. Introduction Most of the physical goods undergo decay of deteriorate over time. Commodities such as fruits, vegetables, foodstuffs etc. suffer from depletion by direct spoilage while kept in store. Highly volatile liquids such as gasoline, alcohol, turpentine etc. Undergo physical depletion over time through the process of evaporation. Electronic goods, radioactive substances, photographic film, grain etc. deteriorates through a gradual loss of potential or utility with the passage of time. Thus decay or deterioration of physical goods in stock is a very realistic feature and inventory modelers felt the need to take this factor into consideration. Some modelers have taken constant deterioration rate in their inventory models. Giri and Chaudhuri (1998), Chang and Dye (1999), Chung (2000), Papachristos and Skouri (2000), Kumar and Sharma (2000), Aggarwal and Jain (2001), Khanra and Chaudhuri (2003), Sana et al (2004), Teng, Chang and Goyal (2005) have used constant deterioration their inventory models. But the concept of constant deterioration is not realistic in real life situations. Therefore in our inventory model, we have taken variable deterioration rate. Schweitzer and Seidmann (1991) were the first one to have broken the ice in this direction when they enlightened the concept of flexibility in the machine production rate and discussed optimization of processing rate for a FMS (flexible manufacturing system). Obviously, the machine production rate. Silver (1990)discussed the effect of showing down production in the context of a manufacturing equipment of a family of items, assuming a common cycle for all the items. Ramesh and jaya Kumar (1991) used the shape of the average unit cost curve to measure volume flexibility. Flat average unit cost curve indicates a volume flexible production system. Average unit cost to increase.. Gallego (1993) extended the model of Silver (1990) by removing the stipulation of a common cycle for all the items. Khouja and Mehrez (1994) and Khouja (1995) and Khouja (1995) extended the EPLS (Economic lot size production) model to an imperfect production process with a flexible production rate. Sana and Chaudhuri (2003) considered volume flexibility for deteriorating item with an inventory level dependent demand rate. Sana and Chaudhuri (2004) developed inventory model with volume flexible production for deteriorating completely backlogged, Sana (2004) extended EPLS model in which the rate of production depends upon the technology of manufacturing system, capital investment for MRP and powerful with time dependent rate. Khouja (2005) extended the EPLS 1 , Associate Professor, Hindu College, Moradabad, Email:drravishyadav@yahoo.com 2 , Research Scholar, Hindu College, Moradabad model to allow revisions to the demand forecast and multiple production rates for the linear penalty case. Husseini and Brein (2006) discussed a method to enhance volume flexibility in JIT production control. Sana et al. (2006) discussed the effect of slowing down production in the context of a manufacturing equipment of a family of items. Sana et al. (2007) and Sana and Chaudhuri (2007) extended the EPLS model which accounts for a production system producing items of perfect as well as imperfect quality with volume FMS. Most of the references cited above have considered a deteriorating stock. Further more, when the shortages occur, same customers are willing to wait for backorder and others would turn to buy from other sellers. Many researchers such as Park(1982), Hollier and mak (1983) and Wee (1995) considered the constant partial backlogging rates during the shortage period in their inventory models. In some inventory systems, such as fashionable commodities the length of the waiting time for the next replenishment would determine whether the backlogging would be accepted or not. Therefore, the backlogging rate is variable and dependent on the length of the waiting time for the next replenishment. Abad (1996) investigated an EOQ model allowing shortage and partial backlogging.
  • 2. Volume Flexibility in Production Model with Cubic Demand Rate And Weibull Deterioration with www.iosrjournals.org 30 | Page Some researchers, Balkhi and Benkherouf (1996), Chu and Chung (2004) and Giri and Yun (2005) developed inventory model with constant demand rate. But the concept of constant demand rate is not so realistic. Therefore we have taken variable demand in our model. In this model, we have taken deterioration rate as two parameter weibull distribution and demand rate cubic increasing of time and production rate is variable. Shortages are allowed and partially backlogged and backlogging rate is dependent on waiting time for next replenishment. II. Assumptions And Notations The production inventory model for deteriorating items is developed on the basis of the following assumptions and notationss. (i) I(t) is the inventory level at any time 𝑑 β‰₯ 0. (ii) The demand rate R(t) = a+bt+ct2 +dt3 , where a, b, c and d are the positive constants and 0 < b < < 1. (iii) The production rate K is variable. (iv) A fraction πœƒ 𝑑 = 𝛼𝛽𝑑 π›½βˆ’1 , 0 < 𝛼 < < 1 , 𝑑 > 0, 𝛽 β‰₯ 1 of the on hand inventory deteriorates per unit time. (v) The deteriorating units can be neither replaced nor repaired during the cycle time. (vi) The lead-time is zero. (vii) CI , CH , CS , CD , CL denote the set up cost for each replenishment, inventory carrying cost per unit time, shortage cost for backlogged items , deterioration cost per unit, the unit cost of last sales respectively. All of the cost parameters are positive constants. (viii) Shortages are allowed and backlogging rate is taken as 1 1+𝛿(π‘‡βˆ’π‘‘) , where 𝛿 is the backlogging parameter and 0 < 𝛿 < 1 . (ix) Unit production cost πœ‚ 𝐾 = 𝑅 + 𝐺 𝐾 + 𝐻𝐾 is depends upon the production rate, where R, G and H are the material cost, labour cost and tool or dye cost respectively. (x) T is the time horizon. (xi) A single item is considered over the prescribed period of time III. Mathematical Model And Analysis Initially the inventory level is zero. The production starts at time t=0 and after t1, units of time, it reaches to maximum inventory level. After this production stopped and at time t = t2 , the inventory level becomes zero. At this time shortages starts developing at time t = t3 , it reaches to maximum shortages level. At this fresh production starts to clear the backlog by the time t =T. Our aim is to find optimum values of t1, t2, t3, T that minimize. The total average cost C over time horizon (0, T). Let I(t) be the inventory level at any time t, 0 ≀ 𝑑 ≀ 𝑇. The governing differential equations of an inventory systems in the interval [0, T) are 𝑑𝐼(𝑑) 𝑑𝑑 + πœƒ 𝑑 𝐼 𝑑 = 𝐾 βˆ’ 𝑅 𝑑 , 0 ≀ 𝑑 ≀ 𝑑1 …..(1) 𝑑𝐼(𝑑) 𝑑𝑑 + πœƒ 𝑑 𝐼 𝑑 = βˆ’π‘… 𝑑 , 𝑑1 ≀ 𝑑 ≀ 𝑑2 …..(2) 𝑑𝐼(𝑑) 𝑑𝑑 = βˆ’ 1 1+𝛿 π‘‡βˆ’π‘‘ 𝑅 𝑑 , 𝑑2 ≀ 𝑑 ≀ 𝑑3 ..…(3) 𝑑𝐼(𝑑) 𝑑𝑑 = 𝐾 βˆ’ 𝑅 𝑑 , 𝑑3 ≀ 𝑑 ≀ 𝑇 ..….(4) with the condition 𝐼 0 = 𝐼 𝑑2 = 𝐼 𝑇 = 0, using the value of R(t) and πœƒ(t) the equation (1), (2), (3) and (4) gives 𝑑𝐼(𝑑) 𝑑𝑑 + 𝛼𝛽𝑑 π›½βˆ’1 𝐼 𝑑 = 𝐾 βˆ’ π‘Ž + 𝑏𝑑 + 𝑐𝑑2 + 𝑑𝑑3 , 0 ≀ 𝑑 ≀ 𝑑1 ……(5) 𝑑𝐼 𝑑 𝑑𝑑 + 𝛼𝛽𝑑 π›½βˆ’1 𝐼 𝑑 = βˆ’ π‘Ž + 𝑏𝑑 + 𝑐𝑑2 + 𝑑𝑑3 , 𝑑1 ≀ 𝑑 ≀ 𝑑2 ……(6) 𝑑𝐼 𝑑 𝑑𝑑 = βˆ’ 1 1+𝛿 π‘‡βˆ’π‘‘ π‘Ž + 𝑏𝑑 + 𝑐𝑑2 + 𝑑𝑑3 , 𝑑2 ≀ 𝑑 ≀ 𝑑3 ………(7) 𝑑𝐼 𝑑 𝑑𝑑 = 𝐾 βˆ’ π‘Ž + 𝑏𝑑 + 𝑐𝑑2 + 𝑑𝑑3 , 𝑑3 ≀ 𝑑 ≀ 𝑇 ……(8) Solution of equation (5), (6), (7) and (8) are: 𝐼 𝑑 = 𝐾 𝑑 βˆ’ 𝛼𝛽 𝑑 𝛽 +1 𝛽 +1 βˆ’ π‘Žπ‘‘ + 𝑏𝑑2 2 + 𝑐𝑑 3 3 + 𝑑𝑑 4 4 βˆ’ π‘Žπ›Όπ›½ 𝑑 𝛽 +1 𝛽 +1 βˆ’ 𝑏𝛼𝛽 𝑑 𝛽 +2 2(𝛽+2) βˆ’ 𝑐𝛼𝛽 𝑑 𝛽 +3 3(𝛽+3) βˆ’ 𝑑𝛼𝛽 𝑑 𝛽 +4 4(𝛽+4) π‘’βˆ’π›Όπ‘‘ 𝛽 0 ≀ 𝑑 ≀ 𝑑1 ……(9) 𝐼 𝑑 = π‘Ž 𝑑2 βˆ’ 𝑑 + 𝑏 2 𝑑2 2 βˆ’ 𝑑2 + 𝑐 3 𝑑2 3 βˆ’ 𝑑3 + 𝑑 4 𝑑2 4 βˆ’ 𝑑4 + π‘Žπ›Όπ›½ 𝑑 𝛽 +1 𝛽+1 + 𝑏𝛼𝛽 𝑑 𝛽 +2 𝛽+2 + 𝑐𝛼𝛽 𝑑 𝛽 +3 𝛽+3 + π‘Žπ›Ό 𝑑2 𝛽 +1 𝛽 +1 + 𝑏𝛼 𝑑2 𝛽 +2 𝛽+2 + 𝑐𝛼 𝑑2 𝛽 +3 𝛽+3 + 𝑑𝛼 𝑑2 𝛽 +4 𝛽+4 βˆ’ π‘Žπ›Όπ‘‘2 𝑑 𝛽 βˆ’ 𝑏𝛼 𝑑2 2 𝑑 𝛽 2 βˆ’ 𝑐𝛼 𝑑2 3 𝑑 𝛽 3 βˆ’ 𝑑𝛼 𝑑2 4 𝑑 𝛽 4 π‘’βˆ’π›Ό 𝑑 𝛽
  • 3. Volume Flexibility in Production Model with Cubic Demand Rate And Weibull Deterioration with www.iosrjournals.org 31 | Page 𝑑1 ≀ 𝑑 ≀ 𝑑2 …..(10) 𝐼 𝑑 = 1 6𝛿4 [6 𝑏𝛿3 + 𝑐𝛿2 1 + 𝛿𝑇 + 𝑑𝛿 1 + 𝛿𝑇 2 𝑑 βˆ’ 𝑑2 + 3 𝑐𝛿3 + 𝑑𝛿4 1 + 𝛿𝑇 {[1 + 𝛿(𝑇 βˆ’ 𝑑)]2 βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑2)]2 } + 2𝑑 {[1 + 𝛿(𝑇 βˆ’ 𝑑)]3 βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑2)]3 } +6{π‘Žπ›Ώ3 + 𝑏𝛿2 1 + 𝛿𝑇 + 𝑐𝛿 1 + 𝛿𝑇 2 + 𝑑 1 + 𝛿𝑇 3 }π‘™π‘œπ‘” 1+𝛿(π‘‡βˆ’π‘‘) 1+𝛿(π‘‡βˆ’π‘‘2) 𝑑2 ≀ 𝑑 ≀ 𝑑3 …..(11) 𝐼 𝑑 = 𝐾 𝑑 βˆ’ 𝑇 + π‘Ž 𝑇 βˆ’ 𝑑 + 𝑏 2 𝑇2 βˆ’ 𝑑2 + 𝑐 3 𝑇3 βˆ’ 𝑑3 + 𝑑 4 𝑇4 βˆ’ 𝑑4 𝑑3 ≀ 𝑑 ≀ 𝑇 …..(12) Total number of unit holding is given by 𝐼 𝐻 = 𝐼 𝑑 𝑑𝑑 𝑑1 0 + 𝐼(𝑑)𝑑𝑑 𝑑2 𝑑1 𝐼 𝐻 = 𝐾 𝑑1 2 2 βˆ’ 𝛼𝛽𝑑1 𝛽+2 𝛽 + 1 𝛽 + 2 + π‘Žπ‘‘2 2 2 + 𝑏𝑑2 3 3 + 𝑐𝑑2 4 4 + 𝑑𝑑2 5 5 + π‘Žπ›Όπ›½π‘‘2 𝛽+2 𝛽 + 1 𝛽 + 2 + 𝑏𝛼𝛽 𝑑2 𝛽 +3 𝛽+1 𝛽+3 + 𝑐𝛼𝛽 𝑑2 𝛽 +4 𝛽+1 𝛽+4 + 𝑑𝛼𝛽 𝑑2 𝛽 +5 𝛽+1 𝛽+5 + 𝑑1 𝑑2 π‘Ž + 𝑏 𝑑2 2 + 𝑐𝑑2 2 3 + 𝑑 𝑑2 3 4 𝛼𝑑1 𝛽 𝛽+1 βˆ’ 1 βˆ’ 𝛼𝑑1 𝑑2 𝛽+1 π‘Ž 𝛽+1 + 𝑏 𝑑2 𝛽+2 + 𝑐𝑑2 2 𝛽+3 + 𝑑 𝑑2 3 𝛽+4 …….(13) Total amount of deteriorated units is given by 𝐼 𝐷 = 𝛼𝛽𝑑 π›½βˆ’1 𝐼(𝑑)𝑑𝑑 𝑑1 0 + 𝛼𝛽𝑑 π›½βˆ’1 𝐼 𝑑 𝑑𝑑 𝑑2 𝑑1 𝐼 𝐷 = π‘˜π›Όπ›½ 𝑑1 𝛽 +1 𝛽+1 βˆ’ 𝛼𝑑1 𝛽 𝑑2 π‘Ž + 𝑏𝑑2 2 + 𝑐𝑑2 2 3 + 𝑑𝑑2 4 4 + π‘Žπ›Ό 𝑑2 𝛽 +1 𝛽+1 + 𝑏𝛼 𝑑2 𝛽 +2 𝛽+2 + 𝑐𝛼 𝑑2 𝛽 +3 𝛽+3 + 𝑑𝛼 𝑑2 𝛽 +4 𝛽+4 ……..(14) Total number of shortage unit is given by 𝐼𝑆 = βˆ’ 𝐼 𝑑 𝑑𝑑 βˆ’ 𝐼 𝑑 𝑑𝑑 𝑇 𝑑3 𝑑3 𝑑2 = 1 6𝛿4 [3 𝑏𝛿3 + 𝑐𝛿2 1 + 𝛿𝑇 + 𝑑𝛿 1 + 𝛿𝑇 2 𝑑3 βˆ’ 𝑑2 2 βˆ’ 3 𝑐𝛿3 + 𝑑𝛿4 1 + 𝛿𝑇 1+𝛿 π‘‡βˆ’π‘‘3 3βˆ’ 1+𝛿 π‘‡βˆ’π‘‘2 3 3𝛿 + 1 + 𝛿 𝑇 βˆ’ 𝑑2 2 𝑑3 βˆ’ 𝑑2 βˆ’ 2𝑑 [1+𝛿(π‘‡βˆ’π‘‘3)]4βˆ’[1+𝛿(π‘‡βˆ’π‘‘2)]4 4 + 1 + 𝛿 𝑇 βˆ’ 𝑑2 3 𝑑3 βˆ’ 𝑑2 6 π‘Žπ›Ώ3 + 𝑏𝛿2 1 + 𝛿𝑇 + 𝑐𝛿 1 + 𝛿𝑇 2 + 𝑑 1 + 𝛿𝑇 3 π‘™π‘œπ‘” 𝑑3 βˆ’ 1+𝛿𝑇 𝛿 π‘™π‘œπ‘” 1+𝛿 π‘‡βˆ’π‘‘3 1+𝛿 π‘‡βˆ’π‘‘2 βˆ’ 𝑑3 βˆ’ 𝑑2 ] βˆ’ 𝑇2 π‘Ž 2 + 𝑏𝑇 3 + 𝑐𝑇2 4 + 𝑑𝑇2 5 βˆ’ π‘˜ 2 βˆ’ 𝑇𝑑3 π‘Ž + 𝑏𝑇 2 + 𝑐𝑇2 3 + 𝑑 𝑇3 4 βˆ’ 𝐾 + 𝑑3 2 2 π‘Ž + 𝑏𝑑3 3 + 𝑐𝑑3 2 6 + 𝑑𝑑3 3 10 βˆ’ 𝐾 …..(15) Total number of lost sale is given by 𝐼𝐿 = 1 βˆ’ 1 1+𝛿 π‘‡βˆ’π‘‘ 𝑇 𝑑3 (π‘Ž + 𝑏𝑑 + 𝑐𝑑2 + 𝑑𝑑3 )dt 𝐼𝐿 = π‘Ž 𝑇 βˆ’ 𝑑3 + 𝑏 2 𝑇2 βˆ’ 𝑑3 2 + 𝑐 3 𝑇3 βˆ’ 𝑑3 3 + 𝑑 4 𝑇4 βˆ’ 𝑑3 4 + 1 6𝛿4 [6 𝑏𝛿3 + 𝑐𝛿2 1 + 𝛿𝑇 + 𝑑𝛿 1 + 𝛿𝑇 2 𝑇 βˆ’ 𝑑3 + 3 𝑐𝛿3 + 𝑑𝛿4 1 + 𝛿𝑇 {1 βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑3)]2 } + 2𝑑 {1 βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑3)]3 } βˆ’6{π‘Žπ›Ώ3 + 𝑏𝛿2 1 + 𝛿𝑇 + 𝑐𝛿 1 + 𝛿𝑇 2 + 𝑑 1 + 𝛿𝑇 3 }log⁑[1 + 𝛿(𝑇 βˆ’ 𝑑3)] ….(16) Form equations (9) we have 𝐼 𝑑1 = 𝐾 𝑑1 βˆ’ 𝛼𝛽𝑑1 𝛽+1 𝛽 + 1 βˆ’ π‘Žπ‘‘1 + 𝑏 𝑑1 2 2 + 𝑐𝑑1 3 3 + 𝑑𝑑1 4 4 βˆ’ π‘Žπ›Όπ›½ 𝑑1 𝛽 +1 𝛽+1 βˆ’ 𝑏𝛼𝛽 𝑑1 𝛽 +2 2 𝛽+2 βˆ’ 𝑐𝛼𝛽 𝑑1 𝛽 +3 3 𝛽+3 βˆ’ 𝑑𝛼𝛽 𝑑1 𝛽 +4 4 𝛽+4 …(17) Form equations (10) have 𝐼 𝑑1 = π‘Ž 𝑑2 βˆ’ 𝑑1 + 𝑏 2 𝑑2 2 βˆ’ 𝑑1 2 + 𝑐 3 𝑑2 3 βˆ’ 𝑑1 3 + 𝑑 4 𝑑2 4 βˆ’ 𝑑1 4 + π‘Žπ›Όπ›½ 𝑑1 𝛽 +1 𝛽 +1
  • 4. Volume Flexibility in Production Model with Cubic Demand Rate And Weibull Deterioration with www.iosrjournals.org 32 | Page + 𝑏𝛼𝛽 𝑑1 𝛽 +2 2 𝛽+2 + 𝑐𝛼𝛽 𝑑1 𝛽 +3 3 𝛽+3 + 𝑑𝛼𝛽 𝑑1 𝛽 +4 4 𝛽+4 + π‘Žπ›Ό 𝑑2 𝛽 +1 𝛽+1 + 𝑏𝛼 𝑑2 𝛽 +2 𝛽+2 + 𝑐𝛼 𝑑2 𝛽 +3 𝛽+3 + 𝑑𝛼 𝑑2 𝛽 +4 𝛽+4 βˆ’ π‘Žπ›Όπ‘‘2 𝑑1 𝛽 βˆ’ 𝑏𝛼 𝑑2 2 𝑑1 𝛽 2 βˆ’ 𝑐𝛼 𝑑2 3 𝑑1 𝛽 3 βˆ’ 𝑑𝛼 𝑑2 4 𝑑1 𝛽 4 ] ……(18) By equations (17) and (18), we get 𝐾 𝑑1 βˆ’ 𝛼𝛽𝑑1 𝛽+1 𝛽 + 1 = π‘Žπ‘‘2 + 𝑏𝑑2 2 2 + 𝑐𝑑2 3 3 + 𝑑𝑑2 4 4 βˆ’ π‘Žπ›Όπ‘‘2 𝛽+1 𝛽 + 1 βˆ’ 𝑏𝛼𝑑2 𝛽+2 𝛽 + 2 βˆ’ 𝑐𝛼𝛽𝑑2 𝛽+3 𝛽 + 3 βˆ’ 𝑑𝛼𝛽𝑑2 𝛽+4 𝛽 + 4 βˆ’ π‘Žπ›Όπ‘‘2 𝑑1 𝛽 βˆ’ 𝑏𝛼𝑑2 2 𝑑1 𝛽 2 βˆ’ 𝑐𝛼𝑑2 𝛽 𝑑1 𝛽 2 βˆ’ 𝑑𝛼𝑑2 3 𝑑1 𝛽 3 Now we consider as 𝑑2 = 𝑓 𝑑1 …..(19) From equation (`17) 𝐼 𝑑3 = 1 6𝛿4 [6 𝑏𝛿3 + 𝑐𝛿2 1 + 𝛿𝑇 + 𝑑𝛿 1 + 𝛿𝑇 2 𝑑3 βˆ’ 𝑑2 + 3 𝑐𝛿3 + 𝑑𝛿4 1 + 𝛿𝑇 {[1 + 𝛿(𝑇 βˆ’ 𝑑3)]2 βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑2)]2 } + 2𝑑 {[1 + 𝛿(𝑇 βˆ’ 𝑑3)]3 βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑2)]3 } +6{π‘Žπ›Ώ3 + 𝑏𝛿2 1 + 𝛿𝑇 + 𝑐𝛿 1 + 𝛿𝑇 2 + 𝑑 1 + 𝛿𝑇 3 }π‘™π‘œπ‘” 1+𝛿(π‘‡βˆ’π‘‘3) 1+𝛿(π‘‡βˆ’π‘‘2) …(20) From equation (12), we have 𝐼 𝑑3 = 𝐾 𝑑3 βˆ’ 𝑇 + π‘Ž 𝑇 βˆ’ 𝑑3 + 𝑏 2 𝑇2 βˆ’ 𝑑3 2 + 𝑐 3 𝑇3 βˆ’ 𝑑3 3 + 𝑑 4 𝑇4 βˆ’ 𝑑3 4 ……(21) On comparing equations (20) and (21), we get 1 6𝛿4 [6 𝑏𝛿3 + 𝑐𝛿2 1 + 𝛿𝑇 + 𝑑𝛿 1 + 𝛿𝑇 2 𝑑3 βˆ’ 𝑑2 + 3 𝑐𝛿3 + 𝑑𝛿4 1 + 𝛿𝑇 {[1 + 𝛿(𝑇 βˆ’ 𝑑3)]2 βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑2)]2 } + 2𝑑 {[1 + 𝛿(𝑇 βˆ’ 𝑑3)]3 βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑑2)]3 } +6 π‘Žπ›Ώ3 + 𝑏𝛿2 1 + 𝛿𝑇 + 𝑐𝛿 1 + 𝛿𝑇 2 + 𝑑 1 + 𝛿𝑇 3 π‘™π‘œπ‘” 1+𝛿(π‘‡βˆ’π‘‘3) 1+𝛿(π‘‡βˆ’π‘‘2) = 𝐾 𝑑3 βˆ’ 𝑇 + π‘Ž 𝑇 βˆ’ 𝑑3 + 𝑏 2 𝑇2 βˆ’ 𝑑3 2 + 𝑐 3 𝑇3 βˆ’ 𝑑3 3 + 𝑑 4 𝑇4 βˆ’ 𝑑3 4 Now we consider as 𝑑3 = 𝑔(𝑇, 𝑑1) ……(22) Unit production cost πœ‚ 𝐾 = 𝑅 + 𝐺 𝐾 + 𝐻𝐾 Production cost (P.C.) = πœ‚(𝐾)𝐾 𝑑1 + 𝑇 βˆ’ 𝑑3 ⟹ 𝑃. 𝐢. = 𝑅 + 𝐺 𝐻 + 𝐻𝐾 𝐾 𝑑1 + 𝑇 βˆ’ 𝑑3 ………(23) Hence the total average cost of the per unit time is given by 𝐢 = 1 𝑇 𝐢 𝐼 + 𝑃. 𝐢. +𝐢 𝐻 𝐼 𝐻 + 𝐢 𝐷 𝐼 𝐷 + 𝐢𝑆 𝐼𝑆 + 𝐢𝐿 𝐼𝐿 𝐢 = 1 𝑇 𝐢 𝐼 + 𝑅 + 𝐺 𝐾 + 𝐻𝐾 𝐾 𝑑1 + 𝑇 βˆ’ 𝑔(𝑇3 𝑑1) +𝐢 𝐻 {𝐾 𝑑1 2 2 βˆ’ 𝛼𝛽 𝑑1 𝛽 +2 𝛽+1 𝛽+2 + π‘Ž(𝑓 𝑑1 )2 2 + 𝑏(𝑓 𝑑1 )3 3 + 𝑐(𝑓 𝑑1 )3 4 + 𝑑(𝑓 𝑑1 )5 5 + π‘Žπ›Όπ›½ (𝑓 𝑑1 ) 𝛽 +2 𝛽+1 𝛽+2 + 𝑏𝛼𝛽 (𝑓 𝑑1 ) 𝛽 +3 𝛽+1 𝛽+3 + 𝑐𝛼𝛽 (𝑓 𝑑1 ) 𝛽 +4 𝛽+1 𝛽+4 + 𝑑𝛼𝛽 (𝑓 𝑑1 ) 𝛽 +5 𝛽+1 𝛽+5 + 𝑑1 𝑓 𝑑1 π‘Ž + 𝑏𝑓 𝑑1 2 + 𝑐(𝑓 𝑑1 )2 3 + 𝑑(𝑓 𝑑1 )3 4 𝛼𝑑1 𝛽 𝛽+1 βˆ’ 1 βˆ’ 𝛼𝑑1(𝑓 𝑑1 ) 𝛽+1 π‘Ž 𝛽+1 + 𝑏𝑓 𝑑1 𝛽+2 + 𝑐(𝑓 𝑑1 )2 𝛽+3 + 𝑑(𝑓 𝑑1 )3 𝛽+4 + 𝐢 𝐷 π‘˜π›Όπ›½ 𝑑1 𝛽 +1 𝛽 +1 βˆ’ 𝛼𝑑1 𝛽 𝑓 𝑑1 π‘Ž + 𝑏𝑓 𝑑1 2 + 𝑐(𝑓 𝑑1 )2 3 + 𝑑(𝑓 𝑑1 )3 4 + π‘Žπ›Ό (𝑓 𝑑1 ) 𝛽 +1 𝛽 +1 + 𝑏𝛼(𝑓 𝑑1 ) 𝛽 +2 𝛽+2 + 𝑐𝛼 (𝑓 𝑑1 ) 𝛽 +3 𝛽+3 + 𝑑𝛼 (𝑓 𝑑1 ) 𝛽 +4 𝛽+4 + 𝐢 𝑆 6𝛿4 [3 𝑏𝛿3 + 𝑐𝛿2 1 + 𝛿𝑇 + 𝑑𝛿 1 + 𝛿𝑇 2 𝑔(𝑇, 𝑑1) βˆ’ 𝑓 𝑑1 2 3 𝑐𝛿3 + 𝑑𝛿4 1 + 𝛿𝑇 1+𝛿 π‘‡βˆ’π‘”(𝑇,𝑑1) 3βˆ’ 1+𝛿 π‘‡βˆ’π‘“ 𝑑1 3 3𝛿 + 1 + 𝛿 𝑇 βˆ’ 𝑓 𝑑1 2 𝑔(𝑇, 𝑑1) βˆ’ 𝑓 𝑑1 βˆ’ 2𝑑 [1+𝛿(π‘‡βˆ’π‘”(𝑇,𝑑1))]4βˆ’[1+𝛿(π‘‡βˆ’π‘“ 𝑑1 )]4 4 + 1 + 𝛿 𝑇 βˆ’ 𝑓 𝑑1 3 𝑔(𝑇, 𝑑1) βˆ’ 𝑓 𝑑1 6 π‘Žπ›Ώ3 + 𝑏𝛿2 1 + 𝛿𝑇 + 𝑐𝛿 1 + 𝛿𝑇 2 + 𝑑 1 + 𝛿𝑇 3 π‘™π‘œπ‘” 𝑔(𝑇, 𝑑1) βˆ’ 1+𝛿𝑇 𝛿 π‘™π‘œπ‘” 1+𝛿 π‘‡βˆ’π‘”(𝑇,𝑑1) 1+𝛿 π‘‡βˆ’π‘“ 𝑑1 βˆ’ 𝑔(𝑇, 𝑑1) βˆ’ 𝑓 𝑑1 ] βˆ’ 𝑇2 π‘Ž 2 + 𝑏𝑇 3 + 𝑐𝑇2 4 + 𝑑 𝑇2 5 βˆ’ π‘˜ 2 βˆ’ 𝑇𝑔(𝑇, 𝑑1) π‘Ž + 𝑏𝑇 2 + 𝑐𝑇2 3 + 𝑑 𝑇3 4 βˆ’ 𝐾
  • 5. Volume Flexibility in Production Model with Cubic Demand Rate And Weibull Deterioration with www.iosrjournals.org 33 | Page + (𝑔 𝑇,𝑑1 )2 2 π‘Ž + 𝑏𝑔(𝑇,𝑑1) 3 + 𝑐(𝑔 𝑇,𝑑1 )2 6 + 𝑑(𝑔 𝑇,𝑑1 )3 10 βˆ’ 𝐾 +𝐢𝐿 π‘Ž 𝑇 βˆ’ 𝑔(𝑇, 𝑑1) + 𝑏 2 𝑇2 βˆ’ (𝑔 𝑇, 𝑑1 )2 + 𝑐 3 𝑇3 βˆ’ (𝑔 𝑇, 𝑑1 )3 + 𝑑 4 𝑇4 βˆ’ (𝑔 𝑇, 𝑑1 )4 + 1 6𝛿4 [6 𝑏𝛿3 + 𝑐𝛿2 1 + 𝛿𝑇 + 𝑑𝛿 1 + 𝛿𝑇 2 𝑇 βˆ’ 𝑔(𝑇, 𝑑1) + 3 𝑐𝛿3 + 𝑑𝛿4 1 + 𝛿𝑇 {1 βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑔(𝑇, 𝑑1))]2 } + 2𝑑 {1 βˆ’ [1 + 𝛿(𝑇 βˆ’ 𝑔(𝑇, 𝑑1))]3 } βˆ’6{π‘Žπ›Ώ3 + 𝑏𝛿2 1 + 𝛿𝑇 + 𝑐𝛿 1 + 𝛿𝑇 2 + 𝑑 1 + 𝛿𝑇 3 }log⁑[1 + 𝛿(𝑇 βˆ’ 𝑔(𝑇, 𝑑1))] …….(24) IV. Approximation Solution Procedure To minimize total average cost per unit time, the optimal values of t1and T can be obtained by solving the following equations simultaneously. πœ•πΆ πœ•π‘‘1 = 0 …. (25) πœ•πΆ πœ•π‘‡ = 0 ….(26) and πœ•πΆ πœ•πΎ = 0 ….(27) Provided, they satisfy the following conditions. πœ•2 𝐢 πœ•π‘‘1 2 > 0, πœ•2 𝐢 πœ•π‘‡2 > 0 and πœ•2 𝐢 πœ•πΎ2 > 0 ….(28) The numerical solution of equations (25), (26) and (27) can be obtained by using suitable computational numerical method. V. Conclusion In the present paper a volume flexible production inventory model is developed for deteriorating items with time dependent demand rate. The demand rate is taken as cubic function of time and production rate is decision variable. Production cost becomes a function of production rate. Unit production cost is depending upon material cost, Labor cost and tool or die cost. The deteriorating of unit in an inventory system is taken to weibull distribution. Shortage with partially backlogged are allowed a very natural phenomenon in inventory model. Many researchers have considered a constant backlogging rate but in many real situations, such as fashionable commodities and medicines etc., the length of the waiting time for the next replenishment would be accepted. So backlogging rate is considered to be a waiting time for next replenishment. In this model, we considered total average cost and solution procedure are also discussed. References [1]. Abad, P.L. (1996): Optimal pricing and lot sizing under conditions of perishabilityand partial backlogging. Management Science, 42(8), 1093-1104. [2]. Aggarwal, S.P. and Jain, V. (2001): Optimal inventory management for exponentially increasing demand with deterioration. International Journal of Management and Systems, 17(1), 1-10. [3]. Balkhi, Z.T. and Benkherouf, L. (1996): A production lot size inventory model for deteriorating items and arbitrary production and demand rate. European Journal of Operational Research, 92, 302-309. [4]. Chang, H.J. and Dye, C.Y. (1999): An EOQ model for deteriorating items with time varying demand and partial backlogging. Journal of the Operational Research Society, 50(11), 1176-1182. [5]. Chung, K.T. (2000): The inventory replenishment policy for deteriorating items under permissible delay in payments. Opsearch, 37(4), 267-281. [6]. Chu, P. and Chung, K.J. (2004): The sensitivity of the inventory model with partial backorders. European Journal of Operational Research, 152, 289-295. [7]. Gallego,G(1993):Reduced Production rate in the economic lot scheduling problem, International Journal of Production Research,316,1035-1046. [8]. Giri, B.C. and Chaudhuri, K.S. (1998): Deterministic models of perishable inventory with stock dependent demand rate and non- linear holding cost. European Journal of Operational Research, 105, 467-474. [9]. Giri, B.C. and Yun, W.Y. (2005): Optimal lot sizing for an unreliable production system under partial backlogging and at most two failures in a production cycle. International Journal of Production Economics, 95(2), 229-243. [10]. Hollier, R.H. and Mak, K.L. (1983): Inventory replenishment policies for deteriorating items in a declining market. International Journal of Production Economics, 21, 813-826. [11]. Husseini and Barien(2006):Ametohd of enhance volume flexible in JIT production control, International journal of production Economics,104,653-665. [12]. Khanra, S. and Chaudhuri, K.S. (2003): A note on an order-level inventory model for a deteriorating item with time dependent quadratic demand. Computers and Operations Research, 30, 1901-1916. [13]. Khouja,N and Mehraz,A(1994):An Economics production lot size modelwith imperfect and variable production rate,Operation Research Society,45,1405-1417. [14]. Khouza, M(1995):The economic production lot size model under volume flexibility, Computer Operation Research, 22,515-523. [15]. Khouja, M(2005):A production model for flexible production system and product with short selling season, Applied Mathematics and decision Science,4,213,-223. [16]. Kumar, N. and Sharma, A.K. (2000): On deterministic production inventory model for deteriorating items with an exponential declining demand. Acta Ciencia Indica, XXVI M, No. 4, 305-310.
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