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Cyclor™
                        ACTIVATED SLUDGE BY SEQUENCING
                        BATCH REACTOR
                                                         URBAN
                                                         WASTEWATER




                       SIMPLIFY WASTEWATER TREATMENT
P-PPT-ER-004-EN-1004




                       IN A COMPACT SYSTEM
Urban
Wastewater
                CONTENTS
      Cyclor™   •   Description: the Cyclor™ as part of the
                    treatment system
                •   Operating principle
                •   The component parts of the Cyclor™ :
                    –   The patented scoop
                    –   Aeration
                    –   The selector

                •   The advantages of the Cyclor™
                •   A few references
                •   Case study: Issoire, 63, France
                •   Case study: Sallanches, 73, France
                •   Case study: Güstrow, Germany




                                                              2
Cyclor™: A CONVENTIONAL TREATMENT WITHIN
                       ONE SINGLE STRUCTURE
CONTINUOUS OPERATION

           Biological tank          +               Clarifier




                    Biological treatment using prolonged
                        aeration in sequential stages:

                               the Cyclor™
INTERMITTENT OPERATION




                                                            3
Urban             OPERATING PRINCIPLE (1/3)
Wastewater




      Cyclor™            INTERMITTENT OPERATION




      Treatment stages
  SEPARATED IN TIME
         not in space


                                                  4
Urban               OPERATING PRINCIPLE (2/3)
Wastewater




      Cyclor™

                                       Reaction - Feed                       Decantation         Drainage
                                       feed | reaction                         65 min             65 min
                                                                                                                   Max
                                                                                                                   Level
                             Nitrification and/or denitrification            Denitrification    Denitrification
                                                                                               Sludge extraction
                                                                                                                   Level




                                                                                                                   Minimum
                                                                                                                   Level




                                                                                                                    Time

                Aeration Anoxia         Aeration           Anoxia Aeration                Anoxia                    Cycle
                                                                                                                   duration

                   The various possible configurations
                   – Cycle duration (4 hours 20 minutes, 6 hours 30 minutes)
                   – Number of cells
                   – Aeration sequencing
                                                                                           5
EXEMPLE DE CYCLE - 4 CELLULES, 4H20
Urban             OPERATING PRINCIPLE (3/3)
Wastewater




      Cyclor™      AN EXAMPLE OF A 4-CELL CYCLE OVER 4 HOURS 20 MINUTES

                              Fill            Settling            Drainage
                            130 min           65 min               65 min
                                                                             High
                                                                             Level


                                                                             Low
                                                                             Level




                                                                             Time
                             Aeration                    Anoxia



     Cell 1

     Cell 2


     Cell 3

     Cell 4
                                                                     6
Cyclor™ - ITS MAIN COMPONENT PARTS
                The Cyclor™                      Cyclor™ engineering
             Biological Reactor

                            Treated water          Cell                • Circular
                           collection system    Reactor +              • Rectangular
                                                 selector




Raw water                                        Scoop
                                               Treated water            • Available in
                                                 collection             4 sizes
                                                  system




                                                                        • Floor
                                    Treated     Aeration                • Aeration/
                                     Water       system                 •Mixer
                   Cells
                                                                        Combination




                                                               7
ITS COMPONENT PARTS –
Urban
Wastewater       THE PATENTED SCOOP
      Cyclor™                                           The Cyclor™ scoop:
                                                      Controlled Drainage
                • A circular weir protected by a scum baffle
                • A double locked scoop
                    Pneumatic locking by injecting air, thus preventing treated water contamination
                    Hydraulic locking using an automatic valve on the scoop discharge


                                     Fill/Aeration + Decantation
                                          The treated water valve closes
                                          Air is injected → Creating an air blanket
                                         A floating, sealed weir


                                     Drainage
                                         The treated water valve opens
                                         The air blanket is eliminated

                                        The weir is submerged and
                                        drainage is controlled


                                                                           8
Urban           ITS COMPONENT PARTS – AERATION
Wastewater




      Cyclor™                        Aeration: several
                                     possible systems


                                  Aeration through the floor over the
                                  entire surface area of the structure



      Issoire




                         Jougne   Option whereby aeration and mixing
                                  are separate

                                  Use of other aeration
                                  systems: OKI type
 Pithiviers                       mechanical mixing,
                                  INVENT for separating
                                  aeration and mixing

                    Bonnière                               9
ITS COMPONENT PARTS –
Urban
Wastewater      THE SELECTOR
      Cyclor™
                              Perfectly controlled biological
                              treatment

                           A plug flow zone equipped with
                           vertical baffles

                           •Improved sludge settling capacity by
                           encouraging flocculation to the detriment
                           of filamentous bacteria
                           (High F/M ratio zone)


                           •Optimized denitrification and biological
                           dephosphatation reactions
                           (Predominant anoxic and anaerobic condition)



                                    To be established
                                    for each
                                    individual case



                                                        10
THE Cyclor™ MODULAR OPERATION
                                  – AN EXAMPLE




                                                                     • Cripple mode
                                           Transition to                operation:
• Problem caused by a fault                 Fault mode
• Maintenance required                                              100% of the flow
                                               in the             accepted 100% of the
                                          Programmable                     time
                                          Logic Controller



         In the case of a configuration comprising fewer than 2 Cyclor™ cells, a
                 buffer tank will be required for storing part of the flow
                                                                      11
Urban
Wastewater
                THE ADVANTAGES OF THE Cyclor™

      Cyclor™    • Compact: eliminates the clarifier(s); Footprint reduced by
                   up to 40% compared with a conventional suspended
                   growth system
                 • Easy to set up : the architectural integration of the
                   process for low visibility integrated plants design
                 • Controlled bulking
                 • Good quality of treated water
                 • Optimized sludge decantation
                 • Good operating modularity
                 • Simple to operate: automatically controlled cycles, simple
                   interface for optimized aeration management
                 • Low maintenance: no pumping, except in the
                   case of stacked cells
                 • Loading fluctuation factor ranging from
                   1 to 4 maximum over a week



                                                                12
AMONG THE Cyclor™ REFERENCES (1/2)
                                         CONTRACT   COMPLETION             FLOWRATE    NUMBER OF
PLANT NAME                 COUNTRY                                 PE
                                           DATE        DATE                  in m3/d     CELLS

Etar de Pegões              Portugal      Sept 07     Mar 09                    <100

Etar de Gradil              Portugal      Oct 07      Feb 09                    <100

Atuogia                     Portugal                  Nov 07     35,000      6,650         4

Castiglion Fibocchi           Italy                               9,000      3,024         2

Buccine                       Italy                               4,000         900        2

Arezzo, Monte San Savino
                              Italy                               4,000         900        2
& Marciano della Chiana

Zambujeira                  Portugal                             25,000      4,750         4

Afonsoeiro                  Portugal                             48,000     11,500         4

Alcochete                   Portugal                             27,750      8,350         4

Etar de Seixalinho          Portugal                             48,000     14,400         4

Birs                       Switzerland                           150,000                   5

Saarwellingen               Germany                              15,000

Baiyun                       China                               80,000     40,000         4

Gok Reung                    Korea                                3,800      1,600         3




                                                                           13
AMONG THE Cyclor™ REFERENCES (2/2)
                                   CONTRACT   COMPLETION              FLOWRATE    NUMBER OF
PLANT NAME               COUNTRY                              PE
                                     DATE        DATE                   in m3/d     CELLS

Vallée du Carol           France    Apr 07      Jun 08       5,800                    1

Le Harve, 76              France    Apr 07      Dec 09      415,000                   8

Les Abrets, 38            France    Apr 07                                 <200

Airvault, 79              France    July 07     Sep 08       4,200                    2

Severac le château, 12    France    Sep 07      Sep 08       5,500                    2

Val d’Ambin, 73           France    Nov 07      July 08     10,000                    2

Montélimar, 26            France    Nov 07      Nov 10      90,000

Annot, 04                 France    Nov 07

Beauvoir sur mer, 85      France    Nov 07                                 <500

Sallanches, 73            France                Oct 07      53,000     15,950         4

Noel Cerneaux, 25         France               In service    1,200

Noves, 13                 France               In service    4,000

St Gildas des bois, 22    France               In service    3,700      1,300         2

Super Lioran, 15          France               In service    7,000      1,500         2




                                                                      14
CASE STUDY:
                                        ISSOIRE (63), FRANCE
34 000 p.e. wastewater
treatment plant
Issoire                                            STATEMENT – 6 MONTHS
Commissioned February 2008
                                                            Raw water     Treated water   Standard(mg/L)
                                                             average         average
General principle                                            (mg/L)          (mg/L)


• Bar screening                                               260         6   (97%)       20   (90%)
                                                   S.Sol
• Pre-treatment                                     ids
(Grit-Grease Remover)
                                                    COD       560         32 (92%)         75 (90%)
• Cycllor™ 4 circular   Cyclor™ cells (1800 m3 ,
                           l
25 m2 selector)                                    BOD5       350         9 (97 %)         90 (90%)
4 hour 20 minute cycle
• GDD + Centrifugation                              NGL        70         10 ( 84% )       15 (70%)

                                                    Ptot       8          2 ( 81%)         2 (85%)




                                                                               15
CASE STUDY:
                               SALANCHES (73), FRANCE
53 000 p.e. wastewater
treatment plant
Sallanches                                  STATEMENT – 8 MONTHS
Commissioned October 2007
                                                    Raw water   Treated water    Standard
                                                     average       average        (mg/L)
                                                     (mg/L)        (mg/L)
General Principle
•Bar screening                              S.Sol
                                                      294        19 (93%)       35 (et 90%)
                                             ids
•Pre-treatment
(Grit-Grease remover)                       COD       590        42 (93%)       125 (75%)

•Primary decantation                        BOD5      254        14 (94%)        25 (82%)
(2 Densadeg 2D 1300 m3/hour)
                                            NGL        47        11 (74%)
• Cycllor™ 4 circular Cycllor™ cells (500
m3 + 42 m2 selector)                        Ptot       9             4
4 hour 20 minute cycle

•GDD + Digestion + Centrifugation




                                                                      16
CASE STUDY:
                                  GÜSTROW, GERMANY

DESIGN: 60 000 p.e.
                                          STATEMENT – 2001-2002 THEN 2005-2006
Qd=9750 m3d, Qpp=1360
m3/hour                                            Raw water   Treated water   Standard
                                                    average       average       (mg/L)
Commissioned : 2001
                                                    (mg/L)        (mg/L)

                                          S.Sol      430         4 (98%)
Cyclor™
   l      4 semi circular cells
4 hour 20 minute cycle                     ids
                                           COD       860        30 (96%)         90
• Cyclazur scoop (7.5 m)
                                                     415         5 (99%)         10
•Cell: 900 m ; Hmin: 4.24 m, Hmax : 5.5
            2                             BOD5
•84 m2 (Qr=86m3/hour) selector             NTK        56        3 ( 93%)

•Grav. Thickener + Centrifugation          Ptot       14        0.4 (97%)         1




                                                                    17

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Cyclor - Simplify wastewater treatment in a compact system

  • 1. Cyclor™ ACTIVATED SLUDGE BY SEQUENCING BATCH REACTOR URBAN WASTEWATER SIMPLIFY WASTEWATER TREATMENT P-PPT-ER-004-EN-1004 IN A COMPACT SYSTEM
  • 2. Urban Wastewater CONTENTS Cyclor™ • Description: the Cyclor™ as part of the treatment system • Operating principle • The component parts of the Cyclor™ : – The patented scoop – Aeration – The selector • The advantages of the Cyclor™ • A few references • Case study: Issoire, 63, France • Case study: Sallanches, 73, France • Case study: Güstrow, Germany 2
  • 3. Cyclor™: A CONVENTIONAL TREATMENT WITHIN ONE SINGLE STRUCTURE CONTINUOUS OPERATION Biological tank + Clarifier Biological treatment using prolonged aeration in sequential stages: the Cyclor™ INTERMITTENT OPERATION 3
  • 4. Urban OPERATING PRINCIPLE (1/3) Wastewater Cyclor™ INTERMITTENT OPERATION Treatment stages SEPARATED IN TIME not in space 4
  • 5. Urban OPERATING PRINCIPLE (2/3) Wastewater Cyclor™ Reaction - Feed Decantation Drainage feed | reaction 65 min 65 min Max Level Nitrification and/or denitrification Denitrification Denitrification Sludge extraction Level Minimum Level Time Aeration Anoxia Aeration Anoxia Aeration Anoxia Cycle duration The various possible configurations – Cycle duration (4 hours 20 minutes, 6 hours 30 minutes) – Number of cells – Aeration sequencing 5
  • 6. EXEMPLE DE CYCLE - 4 CELLULES, 4H20 Urban OPERATING PRINCIPLE (3/3) Wastewater Cyclor™ AN EXAMPLE OF A 4-CELL CYCLE OVER 4 HOURS 20 MINUTES Fill Settling Drainage 130 min 65 min 65 min High Level Low Level Time Aeration Anoxia Cell 1 Cell 2 Cell 3 Cell 4 6
  • 7. Cyclor™ - ITS MAIN COMPONENT PARTS The Cyclor™ Cyclor™ engineering Biological Reactor Treated water Cell • Circular collection system Reactor + • Rectangular selector Raw water Scoop Treated water • Available in collection 4 sizes system • Floor Treated Aeration • Aeration/ Water system •Mixer Cells Combination 7
  • 8. ITS COMPONENT PARTS – Urban Wastewater THE PATENTED SCOOP Cyclor™ The Cyclor™ scoop: Controlled Drainage • A circular weir protected by a scum baffle • A double locked scoop Pneumatic locking by injecting air, thus preventing treated water contamination Hydraulic locking using an automatic valve on the scoop discharge Fill/Aeration + Decantation The treated water valve closes Air is injected → Creating an air blanket A floating, sealed weir Drainage The treated water valve opens The air blanket is eliminated The weir is submerged and drainage is controlled 8
  • 9. Urban ITS COMPONENT PARTS – AERATION Wastewater Cyclor™ Aeration: several possible systems Aeration through the floor over the entire surface area of the structure Issoire Jougne Option whereby aeration and mixing are separate Use of other aeration systems: OKI type Pithiviers mechanical mixing, INVENT for separating aeration and mixing Bonnière 9
  • 10. ITS COMPONENT PARTS – Urban Wastewater THE SELECTOR Cyclor™ Perfectly controlled biological treatment A plug flow zone equipped with vertical baffles •Improved sludge settling capacity by encouraging flocculation to the detriment of filamentous bacteria (High F/M ratio zone) •Optimized denitrification and biological dephosphatation reactions (Predominant anoxic and anaerobic condition) To be established for each individual case 10
  • 11. THE Cyclor™ MODULAR OPERATION – AN EXAMPLE • Cripple mode Transition to operation: • Problem caused by a fault Fault mode • Maintenance required 100% of the flow in the accepted 100% of the Programmable time Logic Controller In the case of a configuration comprising fewer than 2 Cyclor™ cells, a buffer tank will be required for storing part of the flow 11
  • 12. Urban Wastewater THE ADVANTAGES OF THE Cyclor™ Cyclor™ • Compact: eliminates the clarifier(s); Footprint reduced by up to 40% compared with a conventional suspended growth system • Easy to set up : the architectural integration of the process for low visibility integrated plants design • Controlled bulking • Good quality of treated water • Optimized sludge decantation • Good operating modularity • Simple to operate: automatically controlled cycles, simple interface for optimized aeration management • Low maintenance: no pumping, except in the case of stacked cells • Loading fluctuation factor ranging from 1 to 4 maximum over a week 12
  • 13. AMONG THE Cyclor™ REFERENCES (1/2) CONTRACT COMPLETION FLOWRATE NUMBER OF PLANT NAME COUNTRY PE DATE DATE in m3/d CELLS Etar de Pegões Portugal Sept 07 Mar 09 <100 Etar de Gradil Portugal Oct 07 Feb 09 <100 Atuogia Portugal Nov 07 35,000 6,650 4 Castiglion Fibocchi Italy 9,000 3,024 2 Buccine Italy 4,000 900 2 Arezzo, Monte San Savino Italy 4,000 900 2 & Marciano della Chiana Zambujeira Portugal 25,000 4,750 4 Afonsoeiro Portugal 48,000 11,500 4 Alcochete Portugal 27,750 8,350 4 Etar de Seixalinho Portugal 48,000 14,400 4 Birs Switzerland 150,000 5 Saarwellingen Germany 15,000 Baiyun China 80,000 40,000 4 Gok Reung Korea 3,800 1,600 3 13
  • 14. AMONG THE Cyclor™ REFERENCES (2/2) CONTRACT COMPLETION FLOWRATE NUMBER OF PLANT NAME COUNTRY PE DATE DATE in m3/d CELLS Vallée du Carol France Apr 07 Jun 08 5,800 1 Le Harve, 76 France Apr 07 Dec 09 415,000 8 Les Abrets, 38 France Apr 07 <200 Airvault, 79 France July 07 Sep 08 4,200 2 Severac le château, 12 France Sep 07 Sep 08 5,500 2 Val d’Ambin, 73 France Nov 07 July 08 10,000 2 Montélimar, 26 France Nov 07 Nov 10 90,000 Annot, 04 France Nov 07 Beauvoir sur mer, 85 France Nov 07 <500 Sallanches, 73 France Oct 07 53,000 15,950 4 Noel Cerneaux, 25 France In service 1,200 Noves, 13 France In service 4,000 St Gildas des bois, 22 France In service 3,700 1,300 2 Super Lioran, 15 France In service 7,000 1,500 2 14
  • 15. CASE STUDY: ISSOIRE (63), FRANCE 34 000 p.e. wastewater treatment plant Issoire STATEMENT – 6 MONTHS Commissioned February 2008 Raw water Treated water Standard(mg/L) average average General principle (mg/L) (mg/L) • Bar screening 260 6 (97%) 20 (90%) S.Sol • Pre-treatment ids (Grit-Grease Remover) COD 560 32 (92%) 75 (90%) • Cycllor™ 4 circular Cyclor™ cells (1800 m3 , l 25 m2 selector) BOD5 350 9 (97 %) 90 (90%) 4 hour 20 minute cycle • GDD + Centrifugation NGL 70 10 ( 84% ) 15 (70%) Ptot 8 2 ( 81%) 2 (85%) 15
  • 16. CASE STUDY: SALANCHES (73), FRANCE 53 000 p.e. wastewater treatment plant Sallanches STATEMENT – 8 MONTHS Commissioned October 2007 Raw water Treated water Standard average average (mg/L) (mg/L) (mg/L) General Principle •Bar screening S.Sol 294 19 (93%) 35 (et 90%) ids •Pre-treatment (Grit-Grease remover) COD 590 42 (93%) 125 (75%) •Primary decantation BOD5 254 14 (94%) 25 (82%) (2 Densadeg 2D 1300 m3/hour) NGL 47 11 (74%) • Cycllor™ 4 circular Cycllor™ cells (500 m3 + 42 m2 selector) Ptot 9 4 4 hour 20 minute cycle •GDD + Digestion + Centrifugation 16
  • 17. CASE STUDY: GÜSTROW, GERMANY DESIGN: 60 000 p.e. STATEMENT – 2001-2002 THEN 2005-2006 Qd=9750 m3d, Qpp=1360 m3/hour Raw water Treated water Standard average average (mg/L) Commissioned : 2001 (mg/L) (mg/L) S.Sol 430 4 (98%) Cyclor™ l 4 semi circular cells 4 hour 20 minute cycle ids COD 860 30 (96%) 90 • Cyclazur scoop (7.5 m) 415 5 (99%) 10 •Cell: 900 m ; Hmin: 4.24 m, Hmax : 5.5 2 BOD5 •84 m2 (Qr=86m3/hour) selector NTK 56 3 ( 93%) •Grav. Thickener + Centrifugation Ptot 14 0.4 (97%) 1 17