The document describes a process traceability system that collects data at each stage of production including panel, PCB, aging, repair, and packing stations. The data is stored in SQL and other databases and includes travel tags, serial numbers, statuses, and validation information to trace components through the process. Reports can be generated from the databases and the system is designed to link production, backend, and SMT lines for analysis and issue detection across the manufacturing workflow.

1. 10/01/15 Process Traceability 1
Process Traceability
To Have the ability to Trace, Identify
and Validate Several stages on the
Process.

2. 10/01/15 Process Traceability 2
Process Traceability
Production Lines
 System Layout
Each Station Collect data for Verification,
Validation and Record on SQL Data Base
and on Others Data Base for Sharing
Information
SQL
Data Base
Panel PCB Aging Adjustment Final Assy. Packing
Other
Data Base

3. 10/01/15 Process Traceability 3
Process Traceability
Production Lines
 Panel Station
Verification and Validation of Aluminum
cross check with Panel Plus Production
Data and Reports
SQL
Data Base
Panel PCB Aging Adjustment Final Assy. Packing
Other
Data Base

4. 10/01/15 Process Traceability 4
Process Traceability
Production Lines
 PCB Station
Travel Tag and Panel cross check,
Master Data for TV Set, Other Items
Become slave data
SQL
Data Base
Panel PCB Aging Adjustment Final Assy. Packing
Other
Data Base

5. 10/01/15 Process Traceability 5
Process Traceability
Production Lines

Aging Station
Verification, Validation and cross
check of Main Board, Power Board
And Other with Travel Tag
SQL
Data Base
Panel PCB Aging Adjustment Final Assy. Packing
Other
Data Base

6. 10/01/15 Process Traceability 6
Process Traceability
Production Lines

Repair Station
Change Status of TV set to Repair and
All Components, Fill Up Repair Data
Before Introduce Again to Line
SQL
Data Base
Panel PCB Aging Adjustment Final Assy. Packing
Other
Data Base

7. 10/01/15 Process Traceability 7
Process Traceability
Production Lines

Packing Station
Verification, Validation and cross
check of Pedestal, Packing Box
with Travel Tag
SQL
Data Base
Panel PCB Aging Adjustment Final Assy. Packing
Other
Data Base

8. 10/01/15 Process Traceability 8
Process Traceability
Others Benefits
 Panel Control : Track Panel Input, Output and Defects By Serial Number
 Process Balance : Review Input, Output and WIP of Production Set’s, plus
balance
of Input Against Output and Process Time of Each Set, Plus Missing Set’s
 Repair Control : Tag Production Set’s Plus All Components to trace changeable
parts
Inside the Set and Follow up repair data
 Add Components : Ready for Adding Components as soon as they came with
Barcode or other form of ID
 Dual Backup : Information will be duplicated in 2 Servers (SQL and Other)
 Linked to Backend and SMT : Information will be Share Between
Servers for Analysis and Quick Action in case of Problems
Panel PCB Aging Adjustment Final Assy. Packing

9. 10/01/15 Process Traceability 9
Process Traceability
Production Lines

First Phase
Aging Station will Collect : Travel Tag,
Panel Serial Number and Main Board
Packing Station will Collect : Travel Tag
And Panel Serial Number for Validation
With Previous Data
SQL
Data Base
Panel PCB Aging Adjustment Final Assy. Packing
Other
Data Base

10. 10/01/15 Process Traceability 10
Process Traceability
Others Issues
 Biometric Log In : All Application Require Employee to Register on
Training
 GO - NO GO : Application are “Go - No Go” Stile, Good and Bad Process are
Recorded for Log’s but only Good Can Continue and Validated on Next Process

Repair Control : Tag Production Set’s Plus All Components to trace
changeable
parts Inside the Set and Follow up repair data

Add Components : Ready for Adding Components as soon as they came with
Barcode or other form of ID

Dual Backup : Information will be duplicated in 2 Servers (PAVCA and Other)

Linked to Backend and SMT: Information will be Share Between
Servers for Analysis and Quick Action in case of Problems
Panel PCB Aging Adjustment Final Assy. Packing

11. 10/01/15 Process Traceability 11
Process Traceability
Others Issues

Laboratory Equipment : This System will Replace Lab Equipment of
Panel, Travel Tag, Pedestal and Packing Box Reading

Data : Data will be on a Different Server and Data Base from Lab Data
Will have same Information Plus Additional Information and Validation’s

Reports : Reports can be Generated form SQL but Mainly we will use Other DB
and
Web Base Page and custom Made Reports

Custom Request : All are customize, base on Line configuration and Company
size
 Time for Full Implementation : 6 to 8 Months
Panel PCB Aging Adjustment Final Assy. Packing

12. 10/01/15 Process Traceability 12
Process Traceability
System Screens
Panel PCB Aging Adjustment Final Assy. Packing

13. 10/01/15 Process Traceability 13
Process Traceability
Production Lines
SQL
Data Base
Other
Data BaseTV Set
Panel Tuner Block Pedestal Packing Box
Main Board
Others
Model Name, Serial Number,
Input Date, Status, Output Date,
In/Out Person, Unique ID
New Item New Item
Part Number Verification,
Input Date, In Person, Unique ID
Part Number, Serial
Number, Input Date, In
Person, Unique ID
N-Item’s can be Added
Part Number, Serial Number or
Only Verification, Input Date, In
Person, Unique ID
Material, Machine, Shift’s, Operator, LineSMT
Back
Front

14. 10/01/15 Process Traceability 14
Process Traceability
Production to SMT
Frontend
Backend
SMT

15. 10/01/15 Process Traceability 15
Process Traceability
Production Lines
SQL
Data Base
Other
Data Base
Data can be Filter or Search base on
Custom Request as :
From Date to Date, By Model by Date, By
Serial Number of any of the Components,
Etc.

16. 10/01/15 Process Traceability 16
Process Traceability
Backend Lines
SQL
Data Base
Other
Data Base
Data can be Filter or Search base on
Custom Request as :
From Date to Date, By Model by Date, By
Serial Number of any of the Components,
Etc.

17. 10/01/15 Process Traceability 17
Process Traceability
SMT Lines
SQL
Data Base
Other
Data Base
Data can be Filter or Search base on
Custom Request as :
From Date to Date, By Model by Date, By
Serial Number of any of the Components,
Etc.