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  In this research are described    answers on following questions:   - What is the composition of the Mowilith    resins? - How are they made? - What is process?  - What are costs of the materials?  - What are costs of production?  - Business plan for production.
[object Object],[object Object],[object Object],[object Object]
polyvinyl acetate (PVAc) Emulsion Polymerisation
Monomer Addition ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Initiation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object]
Polymer Colloids ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
What is a Colloid? ,[object Object],[object Object],[object Object],[object Object],[object Object]
Colloid Stability ,[object Object],[object Object],[object Object]
About Surfactants ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Colloid Stability: Surfactants ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Theory into Practice ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],Emulsion Polymerisation ,[object Object],[object Object],Water Polymer Water Oil
* ,[object Object]
Project Cash Flow ,[object Object]
Project Cash Flow Analysis-  the Manufacture of PVAc emulsion ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Production costs estimates ,[object Object],[object Object],[object Object]
Fixed Production Costs for PVAc Plant FIXED COSTS of PVAc       Capacity(ton/year) design   20.000     20.000 Capex(€)  10.000.000     Operating cost 3 60000 9 Other staff 0,5 10000 0,3 Maintenance 2% 2%   10 General  65% of  Op.,Ot +Ma.     13 TOTAL FIXED COSTS of PVA c (55%)       32
TOTAL VARIABLE COSTS GENERAL RECIPT(large-particle size)(CELANESE)   PVAc (55%) Cost item Yield  kg/t Cost   €/t  Cost   €/t   emul.  Water  427,5  20 9 Vinyl Acetate  550,0  400 220 Hydroxyethylcellulose or Polyvinylalcohol  20,0  1500 30 Soap (Tergitol NPXl)-Polyoxyethylene nonylphenol  0,5  2500 1 K2S2O8 (Potassiumperoxydisulfate) 0,5  3038 2 NaHCO3 1,5  557 1 Enrgy     100 Utilities     50 TOTAL VARIABLE COSTS of PVAc      412
The producion - can  be  increased   gradually  to 106-120%without requiring increased capital investment 1th year of production 10.000  t/year 2 th year of production 20.000  t/year 3 th year of production 21.250  t/year 3-14th  year   of  production 21.250  t/ year
? V A c -monomer   price   400-1200  €/t
Price of polimer ,[object Object]
CHASH FLOWS FOR SIMPLE PLANT PVAc
Payback Time= 4,5  Years % ROI (ex.dep) = 24  %ROI (inc.dep.) = 17
 
 
 
 

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PVAc

  • 1. In this research are described answers on following questions: - What is the composition of the Mowilith resins? - How are they made? - What is process? - What are costs of the materials? - What are costs of production? - Business plan for production.
  • 2.
  • 3. polyvinyl acetate (PVAc) Emulsion Polymerisation
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18. Fixed Production Costs for PVAc Plant FIXED COSTS of PVAc       Capacity(ton/year) design 20.000     20.000 Capex(€) 10.000.000     Operating cost 3 60000 9 Other staff 0,5 10000 0,3 Maintenance 2% 2%   10 General 65% of Op.,Ot +Ma.     13 TOTAL FIXED COSTS of PVA c (55%)     32
  • 19. TOTAL VARIABLE COSTS GENERAL RECIPT(large-particle size)(CELANESE)   PVAc (55%) Cost item Yield kg/t Cost €/t Cost €/t emul. Water 427,5 20 9 Vinyl Acetate 550,0 400 220 Hydroxyethylcellulose or Polyvinylalcohol 20,0 1500 30 Soap (Tergitol NPXl)-Polyoxyethylene nonylphenol 0,5 2500 1 K2S2O8 (Potassiumperoxydisulfate) 0,5 3038 2 NaHCO3 1,5 557 1 Enrgy     100 Utilities     50 TOTAL VARIABLE COSTS of PVAc     412
  • 20. The producion - can be increased gradually to 106-120%without requiring increased capital investment 1th year of production 10.000 t/year 2 th year of production 20.000 t/year 3 th year of production 21.250 t/year 3-14th year of production 21.250 t/ year
  • 21. ? V A c -monomer price 400-1200 €/t
  • 22.
  • 23. CHASH FLOWS FOR SIMPLE PLANT PVAc
  • 24. Payback Time= 4,5 Years % ROI (ex.dep) = 24 %ROI (inc.dep.) = 17
  • 25.  
  • 26.  
  • 27.  
  • 28.  

Editor's Notes

  1. lonely electron on growing chain attacks monomer 2 electrons are a bond… new radical formed by electron going onto end C propagation very fast
  2. actual polymerisation process very complex -- area of lots of research monomer is an oil => forms an emulsion emulsions are things like salad dressing
  3. Xcz csaca\\