2. 12 July 2023
NCE 2
Our ambition and challenge
(look to other industries)
How soap is packed
How beer is packed
Question: Which product is more critical?
3. 12 July 2023
NCE 3
The floor of a motor plant
The floor of a soft drink plant
Questions:
Where do you prefer to work?
Which floor shows a better control?
Our ambition and challenge
(look to other industries)
4. 12 July 2023
NCE 4
Change parts of a paper plant
Change parts in a dairy factory
Questions:
Who has to search more for a part? (time)
Which part will have more tear&wear?
Our ambition and challenge
(look to other industries)
5. 12 July 2023
NCE 5
Question:
Which pump looks younger?
Which pump will live longer?
If one breaks down, which one is easier to repair? (time)
...a 8 year old pump at a tire factory
... 3 year old pump at a soft drink plant
Our ambition and challenge
(look to other industries)
6. 12 July 2023
NCE 6
...a TPM machine
...a not-TPM machine
Question: If one breaks down, which is easier to repair? (time)
Our ambition and challenge
(look to other industries)
7. 12 July 2023
NCE 7
The floor in a machine company
The floor in a soft drink plant
Question:
Where do you prefer to work?
Which floor seems better in control?
Our ambition and challenge
(look to other industries)
8. 12 July 2023
NCE 8
So what is TPM?
Found in Japan after WWII
No money, a broken country
“We cannot afford losses”
“We cannot afford investments”
The only asset we have is people
Principle= working smarter
Working with structure step by step
Work with improvement teams: Kaizen
TPM= Total Performance Management
9. 12 July 2023 9
9
9
TPM : A manufacturing management model...
Safe working environment
High quality product
High flexibility and freshness
Process stability and capability
Competitive costs
Learning Organisation
Total Performance Management:
“Maximizing the use of resources
through elimination of waste”
Engaging the hearts and minds of all people
to create a continuous improvement culture
10. 12 July 2023
NCE 11
Improving equipment reliability through equipment care ...
Autonomous Maintenance
Planned Maintenance
Education & Training
Focused Improvement
… with 9 integrated pillars
Early Management
Quality Management
Office
Safety, Health and Environment
A step by step process for improving facility maintenance ...
Focused knowledge and capability building ...
Structured method to identify and prevent problems ...
Design and implementation of new equipment ...
Creating a system incapable of producing quality defects ...
Lean and error free business processes ...
Elimination of unsafe behaviors and conditions ...
Lean Factory Lean thinking in Manufacturing ...
11. 12 July 2023
NCE 12
TPM Full implementation takes years but delivers short-term results
0
1
2
3
4
5
6
7
8
9
10
11
12
Phase 0
Phase 1
Phase 2
Phase 3
Phase 4
Consolidate TPM and Raise
Levels for JIPM PM Prize
Launch Safety, Health, and
Environment Pillar
Formally Announce Decision
to Introduce TPM
Preparation
Create TPM Promotion Organization
Establish TPM Basic Policy and Goals
Draft Operational Master Plan
Expand the Reliability Pillars (AM, PM,
FI and E&T) to Next Lines
Kick Off TPM Initiative
Launch Early Management Pillar for
New Products and Equipment
Launch Quality Management Pillar
Launch LEAN factory and Office pillar
Conduct TPM Introductory Education,
Begin Pilot Line, Launch AM, PM, FI, ET
8 months
26 – 32 months
38 – 50 months
50 – 62 months
Continual
Breaking the 12 TPM
Implementation Steps into
“Maturity Phases” allows
for easier corporate
governance and
standardized progression
for an entire factory and
across various markets.
Cumulative
conclusion
time
(Indicative
times)
12. 12 July 2023
NCE 13
We are implementing the TPM Methodology to...
Learning, strengthening, competing and surviving
(The learning Organization)
MACHINE
MAN
METHOD
MATERIAL
Restore and extract
knowledge
Re-education
Makes people more
pro-active
Stabilizes and
creates reliability
Garantees quality at
competitive costs
Reliability
Pró
Activity
Increase
capability
Satisfied
Customer
(Zero Defect)
Lean Production
DMAIC
Cycle
... guarantee equipment reliability and capability of processes.
13. 12 July 2023
NCE 14
... reach the manufacturing goals that are
lined up with the business objectives.
We are implementing the TPM Methodology to...
14. 12 July 2023
NCE 15
... promote the participation of all the
areas through the pillars.
TPM
GLOBE
BE
Education & Training
Autonomous Maintenance
Planned Maintenance
Focused Improvement
We are implementing the TPM Methodology to...
15. 12 July 2023
NCE 16
... develop knowledge to enable people toward preventive actions and
continuous improvement.
We are implementing the TPM Methodology to...
16. 12 July 2023
NCE 17
...maximize the use of the industrial assets guaranteeing the
generation of high-quality products and competitive costs.
STABILITY &
RELIABILITY
We are implementing the TPM Methodology to...
