3. Thick cylinders
โข If the ratio of thickness to internal diameter of a cylindrical shell is less than about
1/20, the cylindrical shell is known as thin cylinders.
โข The hoop and longitudinal stresses are constant over the thickness and the radial
stress is small and can be neglected.
โข If the ratio of thickness to internal diameter is more than 1/20, then cylindrical
shell is known as thick cylinders.
โข The hoop stress in case of a thick cylinder will not be uniform across the thickness.
โข Actually, the hoop stress will vary from a maximum value at the inner
circumference to a minimum value at the outer circumference.
3 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
4. STRESSES IN A THICK CYLINDRICAL SHELL
Fig. shows a thick cylinder subjected to an internal fluid pressure.
4 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
5. Let
๐2 = External radius of the cylinder,
๐1 = Internal radius of the cylinder, and
๐ฟ = Length of cylinder.
Consider an elementary ring of the cylinder of radius ๐ฅ and thickness ๐๐ฅ as shown in Fig
5 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
6. Let ๐๐ฅ = Radial pressure on the inner surface of the ring
๐๐ฅ + ๐๐๐ฅ = Radial pressure on the outer surface of the ring
๐๐ฅ = Hoop stress induced in the ring.
Take a longitudinal section ๐ฅ โ ๐ฅ and consider the equilibrium of half of the ring of Fig.
6 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
8. Equating the resisting force to the bursting force, we get
๐๐ฅ ร 2๐๐ฅ. ๐ฟ = 2๐ฟ[๐๐ฅ ๐๐ฅ + ๐ฅ๐๐๐ฅ]
๐๐ฅ = โ๐๐ฅ โ ๐ฅ
๐๐๐ฅ
๐๐ฅ
The longitudinal strain at any point in the section is constant and is independent of the radius. This
means that cross sections remain plane after straining and this is true for sections, remote from any end
fixing. As longitudinal strain is constant, hence longitudinal stress will also be constant.
8 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
9. Let
๐๐ฅ = ๐ฟ๐๐๐๐๐ก๐ข๐๐๐๐๐ ๐ ๐ก๐๐๐ ๐
Hence at any point at a distance ๐ฅ from the centre, three principal stresses are acting
They are:
(i) the radial compressive stress, ๐๐ฅ
(ii) the hoop (or circumferential) tensile stress, ๐๐ฅ
(iii) the longitudinal tensile stress ๐2
9 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
10. The longitudinal strain (๐2) at this point is given by,
๐2 =
๐2
๐ธ
โ
๐๐๐ฅ
๐ธ
+
๐ ๐๐ฅ
๐ธ
But longitudinal strain is constant.
๐2
๐ธ
โ
๐๐๐ฅ
๐ธ
+
๐ ๐๐ฅ
๐ธ
= ๐๐๐๐ ๐ก๐๐๐ก
But ๐2 is also constant, and for the material of the cylinder ๐ธ and ฮผ are constant.
๐๐ฅ โ ๐๐ฅ = ๐๐๐๐ ๐ก๐๐๐ก
๐๐ฅ โ ๐๐ฅ = 2๐
10 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
11. where a is constant
๐๐ฅ = ๐๐ฅ + 2๐
Equating the two values of ๐๐ฅ given by equations (iii) and (iv), we get
๐๐ฅ + 2๐ = โ๐๐ฅ โ ๐ฅ
๐๐๐ฅ
๐๐ฅ
๐ฅ
๐๐๐ฅ
๐๐ฅ
= โ๐๐ฅ โ ๐๐ฅ โ 2๐
๐ฅ
๐๐๐ฅ
๐๐ฅ
= โ๐๐ฅ โ ๐๐ฅ โ 2๐
11 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
13. Integrating the above equation, we get
log๐(๐๐ฅ + ๐) = โ 2 log๐ ๐ฅ + log๐ ๐
Where
log๐ ๐ is a constant of integration
The above equation can also be written as
log๐(๐๐ฅ + ๐) = โ log๐ ๐ฅ2
+ log๐ ๐
log๐(๐๐ฅ + ๐) = โ log๐
๐
๐ฅ2
13 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
14. ๐๐ฅ + ๐ =
๐
๐ฅ2
๐๐ฅ =
๐
๐ฅ2
โ ๐
This equation gives the radial pressure ๐๐ฅ
Substituting the values of ๐๐ฅ in equation (iv), we get
๐๐ฅ =
๐
๐ฅ2
โ ๐ + 2๐
๐๐ฅ =
๐
๐ฅ2
+ ๐
14 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
15. This equation gives the hoop stress at any radius x. These two equations are called Lame's
equations. The constants 'a' and 'b' are obtained from boundary conditions, which are:
(i) at ๐ฅ = ๐1, ๐๐ฅ = ๐0 or the pressure of fluid inside the cylinder and
(ii) at ๐ฅ = ๐2, ๐๐ฅ = 0 or atmosphere pressure.
After knowing the values of 'a' and 'b', the hoop stress can be calculated at any radius.
15 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
16. Alternate Method for finding stresses in a thick-
cylinder
In case of thick cylinders, due to internal fluid pressure, the three principal stresses acting at a point
are:
(i) radial pressure (p) which is compressive,
(ii) circumferential stress or hoop stress (๐1) which is tensile, and
(iii) longitudinal stress (๐2), which is also tensile.
Let
๐1 = ๐๐๐๐๐ข๐๐๐๐๐๐๐ก๐๐๐ ๐ ๐ก๐๐๐๐,
๐2 = ๐๐๐๐๐๐ก๐ข๐๐๐๐๐ ๐ ๐ก๐๐๐๐, ๐๐๐
๐๐ = ๐๐๐๐๐๐ ๐ ๐ก๐๐๐๐
16 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
17. In case of thick-cylinder, it may be assumed that longitudinal strain (๐2) is constant,
which means that cross-section remain plane after straining.
Consider a circular ring of radius rand thickness '๐๐'. Due to internal fluid pressure, let
the radius r increases to (๐ + ๐ข) and increase in the thickness ๐๐ be ๐๐ข.
Initial radius = r
whereas final radius = (r + u)
๐๐๐๐๐ข๐๐๐๐๐๐๐ก๐๐๐ ๐ ๐ก๐๐๐๐ =
๐น๐๐๐๐ ๐๐๐๐๐ข๐๐๐๐๐๐๐๐ โ ๐๐๐๐๐๐๐๐ ๐๐๐๐๐ข๐๐๐๐๐๐๐๐
๐๐๐๐๐๐๐๐ ๐๐๐๐๐ข๐๐๐๐๐๐๐๐
17 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
20. The circumferential strain, longitudinal strain and radial strains in terms of stresses
and Poisson's ratio are also given by,
๐1 =
๐1
๐ธ
โ
๐๐2
๐ธ
โ
โ๐ ๐
๐ธ
(P is compressive)
๐1 =
๐1
๐ธ
โ
๐๐2
๐ธ
+
๐ ๐
๐ธ
20 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
21. ๐2 =
๐2
๐ธ
โ
๐๐1
๐ธ
+
๐ ๐
๐ธ
๐๐ =
โ๐
๐ธ
โ
๐๐1
๐ธ
+
๐๐2
๐ธ
Equating the two values of circumferential strain (๐1) given by equations (i) and (iii).
Also equate the two values of radial strain (๐๐) given by equations (ii) and (v), we get
๐ข
๐
=
๐1
๐ธ
โ
๐๐2
๐ธ
+
๐ ๐
๐ธ
21 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
22. ๐๐ข
๐๐
=
โ๐
๐ธ
โ
๐๐1
๐ธ
+
๐๐2
๐ธ
Let us first eliminate 'u' from equations (vi) and (vii). From equation (vi),
๐ข = [
๐1
๐ธ
โ
๐๐2
๐ธ
+
๐ ๐
๐ธ
] ร ๐
Differentiating the above equation with respect to r, we get
๐๐ข
๐๐
=
๐1
๐ธ
โ
๐๐2
๐ธ
+
๐ ๐
๐ธ
+
๐
๐ธ
(
๐๐1
๐๐
โ
๐ ๐๐2
๐๐
+
๐ ๐๐
๐๐
)
22 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
25. To find the value of ๐1 in terms of p, the value of
๐๐2
๐๐
must be substituted in the above
equation (ix).
Longitudinal strain (๐2) is given by equation (iv) as
๐2 =
๐2
๐ธ
โ
๐๐1
๐ธ
+
๐ ๐
๐ธ
Since longitudinal strain (๐2) is assumed constant. Its differentiation with respect to r will be
zero. D1fferentiating the above equation with respect to 'r', we get
0 =
1
๐ธ
[
๐๐2
๐๐
โ
๐๐๐1
๐๐
+
๐ ๐๐
๐๐
]
25 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
29. For the equilibrium of the element, resolving the forces acting on the element in the
radial direction we get
0 = ๐ + ๐๐ ๐ + ๐๐ ๐ฟ๐ + 2๐1 ร ๐๐ ร ๐ ๐๐
๐ฟ๐
2
As ๐ฟ๐ is small, hence ๐ ๐๐
๐ฟ๐
2
=
๐ฟ๐
2
Now the above equation becomes
0 = ๐ + ๐๐ ๐ + ๐๐ ๐ฟ๐ + 2๐1 ร ๐๐ ร ๐ ๐๐
๐ฟ๐
2
29 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
34. In equations (xii) and (xi), the two unknowns are ๐1 and ๐. Let us find the value of
๐1 from equation (xii) and substitute this value in equation (xi).
๐ + (2๐ + ๐) = โ๐
๐๐
๐๐
2๐ + 2๐ = โ๐
๐๐
๐๐
2๐ + ๐
๐๐
๐๐
= โ2๐
34 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
36. ๐๐2
= ๐๐2
+ ๐
๐ =
โ๐๐2
๐2
+
๐
๐2
๐ =
๐
๐2
โ ๐
The above equation gives the radial pressure at radius 'r'. This equation is same as
equation. To find the value of ๐1 at any radius, substitute this value of p in equation (xiii).
36 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
37. ๐1 โ
๐
๐2
โ ๐ = 2๐
๐1 โ
๐
๐2
+ ๐ = 2๐
๐1 =
๐
๐2
+ 2๐ โ ๐
๐1 =
๐
๐2
+ ๐
The above equation gives the circumferential stress (or hoop stress) at any radius r.
This equation is same as equation
37 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
41. Problem 1.
Determine the maximum and minimum hoop stress across the section of a pipe of 400 mm
internal diameter and 100 mm thick, when the pipe contains a fluid at a pressure of 8 ๐/๐๐2
.
Also sketch the radial pressure distribution and hoop stress distribution across the section.
Internal dia. = 400 mm
Internal radius = 200 mm
Thickness = 100 mm
External dia. = 600 mm
External radius = 300 mm
41 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
42. Fluid pressure, p = 8 ๐/๐๐2
The radial pressure (px) is given by equation
๐๐ฅ =
๐
๐2
โ ๐
Now apply the boundary conditions to the above equations. The boundary
conditions
(i) at ๐ฅ = ๐1, ๐๐ฅ = ๐0 or the pressure of fluid inside the cylinder and
(ii) at ๐ฅ = ๐2, ๐๐ฅ = 0 or atmosphere pressure.
Substituting these boundary conditions in equation (i), we get
42 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
48. ๐300 =
576000
3002
+ 6.4
๐300 = 6.4 + 6.4
๐300 = 12.8 ๐/๐๐2
Fig. 18.3 shows the radial pressure distribution and hoop stress distribution across the
section. AB is taken a horizontal line. AC= 8 ๐/๐๐2
. The variation between B and C is
parabolic. The curve BC shows the variation of radial pressure across AB.
48 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
49. The curve DE which is also parabolic, shows the variation of hoop stress across AB.
Values BD = 12.8 ๐/๐๐2
and AE = 20.8 ๐/๐๐2
. The radial pressure is compressive whereas the
hoop stress is tensile.
49 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
50. Problem 2.
Find the thickness of metal necessary for a cylindrical shell of internal diameter 160 mm to
withstand an internal pressure of 8 ๐/๐๐2
. The maximum hoop stress in the section is not to
exceed 35 ๐/๐๐2
.
Internal dia. = 160 mm
Internal radius =80 mm
Internal pressure = 8 ๐/๐๐2
This means at x = 80 mm,
๐๐ฅ = 8 ๐/๐๐2
50 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
51. Maximum hoop stress
๐๐ฅ = 35 ๐/๐๐2
The maximum hoop stress is at the inner radius of the shell.
Let
๐2 = External radius.
The radial pressure and hoop stress at any radius ๐ฅ are given by equations
๐๐ฅ =
๐
๐2
โ ๐
๐๐ฅ =
๐
๐ฅ2
+ ๐
51 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
52. Now apply the boundary conditions to the above equations. The boundary conditions
(i) at ๐ฅ = ๐1, ๐๐ฅ = ๐0 or the pressure of fluid inside the cylinder and
(ii) at ๐ฅ = ๐2, ๐๐ฅ = 0 or atmosphere pressure.
Substituting these boundary conditions in equation (i), we get
8 =
๐
802
โ ๐
8 =
๐
6400
โ ๐
52 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
53. Subtracting equation (iii) from equation (ii), we get
35 =
๐
802
+ ๐
35 =
๐
6400
+ ๐
Subtracting equation (iii) from equation (iv), we get
27 = 2๐
๐ = 13.5
53 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
54. Substituting the value of a in equation (iii), we get
8 =
๐
6400
โ 13.5
๐ = 21.5 ร 6400
Substituting the values of 'a' and 'b' in equation (i),
๐๐ฅ =
21.5 ร 6400
๐ฅ2
โ 13.5
54 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7
55. But at the outer surface, the pressure is zero. Hence at ๐ฅ = ๐2, ๐๐ฅ = 0.
Substituting these values in the above equation, we get
0 =
21.5 ร 6400
๐1
2 โ 13.5
๐2
2
=
21.5 ร 6400
13.5
๐2 =
21.5 ร 6400
13.5
55 BIBIN CHIDAMBARANATHAN, ASP/MECH, RMKCET 5/7