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PHOTOVOLTAIC WATER HEATING
ENERGI MARTYour Energy Solution Experts
ENERGI MARTYour Energy Solution Experts
INSTALLATION GUIDE
www.energimart.co.za
IMPORTANT INFORMATION
All heating elements carry a 36 month manufacturers warranty against factory
defects. Energi Mart (Pty) Ltd. warrants that heating elements manufactured by us will
WARRANTY AND EXCLUSION OF LIABILITY
be free of any factory defects for the warranty period.
Should any manufacturing defect be detected within this warranty period, the “goods” can
be returned to us or any authorised representative for replacement.
Energi Mart (Pty) Ltd will not be liable for any defect caused by incorrect installation, negligence
recklessness or malicious behavior and cannot be held liable for any damage resultant of such
conditions or behavior.
Energi Mart (Pty) Ltd will not be liable for any reasonable allowance of wear and tear due to
water quality or installation conditions. Proof of periodic anode replacement needs to accompany
any warranty claim to ensure that necessary precautions have been taken to prevent premature
element or geyser failure.
Energi Mart (Pty) Ltd will not be liable for any consequential damage to any surrounding items,
equipment or structures that may be caused by failure or any natural disaster.
Any claim under this warranty may be subject to restocking charges as allowed by the consumer
protection Act. This warranty will be void if any alteration has been made or in case of any
faulty installation or operation in contradiction to information contained in this document.
Energi Mart (Pty) Ltd will not be liable for any additional costs that may be associated with
returns or replacement under this warranty.
ENERGI MARTYour Energy Solution Experts © Energi Mart (PTY) Ltd.
This manual contains critical information regarding
electrical and mechanical installation and safety
information which you should know before starting
installation.
The information contained in this manual is based on
Energi Mart’s knowledge and experience, however,
the information and suggestions do not constitute a
warranty.
Energi Mart (Pty) Ltd reserves the right to make
changes to the product, specifications, or manual
without prior notice.
PRECAUTIONS REGARDING SOLAR SYSTEM INSTALLATIONS
AC/DC HEATING ELEMENT KIT
Only for use with immersion water heating
© Energi Mart (PTY) Ltd.
AC HEATING ELEMENT
Power Rating (W)
Current (I)
Material
Retrofit
SANS
Type
Supply
2000 Watt
8.7 A
Stainless Steel
Flanged & Screw
514:2009
Immersion
Rated Voltage (V) 230 VAC
AC
Specification
Only for use with immersion water heating
DC HEATING ELEMENT
Power Rating (W)
MAX Current (I)
Material
Retrofit
Control
Type
Supply
480/ 720/ 960
15 A DC
Stainless Steel
Flanged & Screw
DC thermostat
Immersion
MAX Voltage (V) 130 VDC
DC
Specification
Required for DC temperature control
DC BI-METAL THERMOSTAT
NC Temp setting
MAX Current (I)
Type
Retrofit to
Setting
Use
Supply
70 Deg C
15 A DC
Bi-metal
TP Valve
Normally Closed
External
MAX Voltage (V) 130 VDC
DC
Specification
ENERGI MARTYour Energy Solution Experts
*Teflon coated Stainless steel
for extra durability
AC/DC element
AC Thermostat DC Couple
DC Thermostat
*Pictures for illustrative purposes only and actual products may differ.
PLEASE NOTE: All electrical work should be done by a qualified electrician or industry
professional.
Close cold water supply to geyser, open a hot water faucet, attach hose to geyser drain valve
and drain the geyser.
Ensure that the element wires are not power or under electrical load.
Disconnect electrical wires and thermostat and remove flange and heating element.
Turn off main power before working on any electrical component.
Turn off geyser isolator switch.
Test with multi-meter to ensure power is off before any work.
Turn off geyser circuit breaker in distribution board
Replace with the AC/DC element kit
Tighten the flange to the geyser and ensure proper seal.
Insert the AC and DC thermostats and connect wires as per diagrams in following pages.
Close drain valve and open cold water inlet. Allow air to escape the geyser before closing
any faucets. Wait for a steady flow of water before closing any faucets.
DO NOT SWITCH ON ANY ELECTRICAL SUPPLY BEFORE THE GEYSER HAS FILLED
WITH WATER.
Continue with electrical connections as in the attached diagram before turning on any
electrical supply.
Do not exceed maximum DC thermostat voltage of 130VDC
Do not exceed maximum DC Amperage of 15 A
DC thermostat is compulsory for temperature control and safety
Do not exceed element wattage
PLEASE TAKE CAUTION WHEN WORKING ON THE ROOF
PV INSTALLATION GUIDE
ELEMENT INSTALLATION GUIDE
ENERGI MARTYour Energy Solution Experts
2 panel installation - 480 - 320 WP (100 - 150 Liter)
3 panel installation - 720 - 780 WP (150 - 200 Liter)
Please ensure the PV panels are appropriately grounded
© Energi Mart (PTY) Ltd.
© Energi Mart (PTY) Ltd.
ENERGI MARTYour Energy Solution Experts
AC Timer
Isolator switch
PRESSURE RELEASE VALVE
DC THERMOSTAT
+ -
240 - 260 WP
+ -
240 - 260 WP
+ -
240 - 260 WP
AC THERMOSTAT
Distribution Board
PV PANEL PV PANEL PV PANEL
AC HEATING ELEMENT
DC HEATING ELEMENT
Series Connection (MAX 130VDC 15A)
Earth Wire
PHOTOVOLTAIC CONNECTION DIAGRAM
The connection diagram below serves as a guide for typical installations. All work should be done
by qualified professionals as work on electrical components may cause injury or death.
MAX CONNECTION VOLTAGE FOR PV INSTALLATIONS: 130VDC
MAX INRUSH DC AMPS: 15A
CONNECTION GUIDE (3 panel system)
The DC thermostat allows for a maximum of 130VDC and 15A to be connected to it. Please
calculate the series or parallel voltage and amperage correctly before selecting the appropriate
connection setting.
The DC thermostat disconnects the PV circuit when temperatures in excess of 70DegC are
reached. Connect one wire directly from the PV to the heating element and connect the other
wire to one connection point on the DC thermostat with another wire connected to the second
connection point on the DC thermostat that in turn is connected to the other connection point on
DC heating element.
DC THERMOSTAT
From PV To Element
HOT WATER OUT
DISTRIBUTION BOARD TIMER
PLEASE NOTE: All electrical work should be done by a qualified electrician or industry
professional.
Connect AC Live to connection point labeled (1)
Connect AC Neutral to connection point labeled (2)
Connect element Neutral to connection point (2)
Bridge connection point (1) with connection point (4)
© Energi Mart (PTY) Ltd.
ENERGI MARTYour Energy Solution Experts
++
++
L N
L
Element
N
1 2
345
00:00
Connect element Live to connection point labeled (5)
Turn off main power before working on any electrical component
Test with multi-meter to ensure power is off before any work.
ENERGI MARTYour Energy Solution Experts
CAUTION!
Do not drill holes in frame. Do not cut or modify parts
or rails.
Work under dry conditions with dry tools.
Do not stand or step on solar module.
Do not install near flammable gases.
Do not drop or allow objects to fall onto module.
Completely cover solar module with opaque materials
when wiring to halt production of electricity.
Keep the back side of solar module surfaces free of
foreign objects.
Do not use chemicals on solar modules when
cleaning.
Do not wear metallic jewelry, which may cause
electrical shock.
Do not touch cable electrical contacts.
Do not expose solar modules to sunlight that is
concentrated with mirrors, lenses or similar means.
Consult local codes and other applicable laws and
statutes concerning required permits and regulations
concerning installation and inspection requirements.
Install solar modules and systems according to
applicable codes.
Product should be installed and maintained by
qualified personnel. Keep unauthorized personnel
away from solar modules.
Avoid shadowing cells in order to prevent
solar module hot spots and/or reduction in
power.
Avoid installing modules and mounting
system in high corrosion areas.
Panel orientation
The ideal orientation for any solar panel in the
Southern hemisphere is true North facing the
equator. The closer the panel is to facing true
North, the higher the efficiency of the panel will
be in absorbing solar energy.
Angles up to 45 º West or East from North, are
still ideal, but after this point the efficiency will
be reduced significantly and additional panels
may be required or adjustments may have to
be made to come closer to true North.
Shading
With a system orientated to face North, the time
period when the solar panel is exposed to the
most direct solar radiation is between 10h00
and 16h00. Solar panels with an East bias will
achieve a greater gain in morning hours and
those with a West bias will do so in the afternoon.
Care should be taken to ensure that the solar
panels are not subjected to excessive shading
from trees or adjacent buildings, particularly
between 09h00 and 16h00.
Also bear in mind that tree growth could lead to
future shading issues. If the installation takes
place in summer, it is also important to take into
account the lower solar angles in winter, which
result in longer shadows.
Tilt Angle
In respect of the optimum angle of inclination for
a solar panel, the rule of thumb provides that the
latitude of the location is taken and then 10°
added thereto. Therefore, a location with latitude
of 25° would indicate an optimum collector tilt
angle of 35°.
The angle of inclination, however, is also flexible
and minimal loss of performance occurs by
installing at lower or higher angles of inclination.
Angles lower than 10° would result in build-up of
dust, as it is not able to be washed away
effectively by rainfall.
During winter periods, the sun follows a lower
trajectory through the sky and the ideal tilt is
increased to 15° - 20° above the latitude. As
the solar module mountings discussed in this
guide are of a fixed nature, selecting a tilt angle
for optimal efficiency in winter may be beneficial,
but will result in reduced efficiency during summer.
© Energi Mart (PTY) Ltd.
ENERGI MARTYour Energy Solution Experts
1.1. Mount Bearing Profile
The extruded Aluminum mounting frame has
pre-designed profiles for easy attachment
of the other mounting components.
1.2. Middle and End Clamps
Middle and end clamps easily fit the available slot
provided by the mounting profiles. End clamps
secure the PV panel at the end of the profile and
middle clamps secure two panels where they join.
1.3. Roof Hooks
Roof hooks are designed to ease the installation of
PV systems on tiled roofing infrastructure. The roof
hook simply slips under the roof tile and is fastened
to the underlying infrastructure, with the roof tiles
placed over the installed roof hook.
1. MOUNTING ACCESSORIES
1.4. Hanger Bolts + klicktop
Used to affix mounting profiles to corrugated
metal or similar roof structures.
The hanger bolt replaces the existing bolt and
extends the bolt beyond the roof in order to
attach the mounting profile. The unit includes
a seal and klicktop attachment for ease of
connection.
1.5. Alterations
There are many other connection accessories
that can be used for the different installation
requirements and can be readily acquired
from your local accessories supplier.
2.1. Three Panel System
The three panel system requirement is based
on the Solaire Eco Plus 240Wp solar panel
and may differ with panel specifications.
The components herein use 40-50mm ranges
that is suitable to the specified panel.
2.1.1. Tiled Roof
Profile: 7m total required split in two parts for
top and bottom mounting.
End clamps: 4 x suitable end clamps
Middle clamps: 4 x suitable middle clamps
Roof Hook: 6 x Roof hooks with klicktop spread
over distance of mounting profiles.
2.1.2. Corrugated Roof
Profile: 7m total required split in two parts for
top and bottom mounting.
End clamps: 4 x suitable end clamps
Middle clamps: 4 x suitable middle clamps
Hanger Bolts: Minimum 6 x bolts with klicktop
spread over distance of mounting profiles.
2.2. Four Panel System
The four panel system requirement is based
on the Solaire Eco Plus 240Wp solar panel
and may differ with panel specifications.
2.1.1. Tiled Roof
Profile: 8.3m total required split in two parts for
top and bottom mounting. (Requires connector)
End clamps: 4 x suitable end clamps
Middle clamps: 6 x suitable middle clamps
Roof Hook: 8 x Roof hooks with klicktop spread
over distance of mounting profiles.
2.1.2. Corrugated Roof
Profile: 8.3m total required split in two parts for
top and bottom mounting. (Requires connector)
End clamps: 4 x suitable end clamps
Middle clamps: 6 x suitable middle clamps
Hanger Bolts: Minimum 8 x bolts with klicktop
spread over distance of mounting profiles.
2. MOUNTING ACCESSORY REQUIREMENTS
2.3. Schletter components
The table below provides the product codes
for the accessories used with the mounting
systems.
The suggested components include:
* SoloLight 4m mounting bearing
* 40-50mm End & Middle Clamps
* Universal roof hook + KlickTop
* Hanger bolt + KlickTop
* Mount Connector (Solo) (Connects two of the
mounting profiles together)
ENERGI MARTYour Energy Solution Experts
Schletter South Africa - schletter-za@outlook.com
Solaire South Africa - sales@solairetechnologies.com
Energi Mart - info@energimart.co.za
CONTACT DETAILS
Roof Hook Installation
Select a tile on the roof to lift and identify a
suitable wooden or other mounting fixture to
which the roof hook can be fastened.
Once you have identified a suitable mounting
fixture, secure the roof hook to the fixture by
fastening it with appropriate screws.
Once the roof hook is secured, carefully slide the
roof tile over the roof hook and back to its original
position, leaving the required part of the roof hook
exposed for use.
Once all the required roof hooks have been
installed, secure the module bearing profile
to the roof hooks.
Insert the end clamps near the end of the
module bearing profiles in order to place the
first PV panels on it.
Place the PV panel on top of the module
module bearing profiles and secure the PV
panel by fastening the screw of the end clamp.
Insert the middle clamps and next PV panel and
secure the middle clamps by fastening the
middle clamp screws. Continue with middle and
end clamps until the full array of PV panels are
installed.
TILED ROOF INSTALLATION
Corrugated Roof Installation
Select the ideal position to mount the PV
panel array and remove existing screws
from the roofing structure. Replace the
screws with the provided self-tapping
screws with attachments.
Tighten the screw above the rubber seal to
prevent any leakage and take care not to
distort by excessive force.
Once screws with attachments are
secured, attach module bearing
profile and secure by fastening the
screws.
Adjust the middle nut to provide desired height
and attach the klicktop if not pre-assembled.
Once the module bearing profile has been
secured, insert the end clamps and the first PV
panel and secure it by fastening the end clamp
screws, similar to the tiled roof installation.
Insert the middle clamps and following PV Panels
and tighten the middle clamp screws to secure.
ENERGI MARTYour Energy Solution Experts
CORRUGATED ROOF INSTALLATION
© Energi Mart (PTY) Ltd.
ENERGI MARTYour Energy Solution Experts
ENERGI MARTYour Energy Solution Experts
info@energimart.co.za
CONTACT US:
www.energimart.co.za

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Energimart pv water heating installation guide

  • 1. PHOTOVOLTAIC WATER HEATING ENERGI MARTYour Energy Solution Experts ENERGI MARTYour Energy Solution Experts INSTALLATION GUIDE www.energimart.co.za
  • 2. IMPORTANT INFORMATION All heating elements carry a 36 month manufacturers warranty against factory defects. Energi Mart (Pty) Ltd. warrants that heating elements manufactured by us will WARRANTY AND EXCLUSION OF LIABILITY be free of any factory defects for the warranty period. Should any manufacturing defect be detected within this warranty period, the “goods” can be returned to us or any authorised representative for replacement. Energi Mart (Pty) Ltd will not be liable for any defect caused by incorrect installation, negligence recklessness or malicious behavior and cannot be held liable for any damage resultant of such conditions or behavior. Energi Mart (Pty) Ltd will not be liable for any reasonable allowance of wear and tear due to water quality or installation conditions. Proof of periodic anode replacement needs to accompany any warranty claim to ensure that necessary precautions have been taken to prevent premature element or geyser failure. Energi Mart (Pty) Ltd will not be liable for any consequential damage to any surrounding items, equipment or structures that may be caused by failure or any natural disaster. Any claim under this warranty may be subject to restocking charges as allowed by the consumer protection Act. This warranty will be void if any alteration has been made or in case of any faulty installation or operation in contradiction to information contained in this document. Energi Mart (Pty) Ltd will not be liable for any additional costs that may be associated with returns or replacement under this warranty. ENERGI MARTYour Energy Solution Experts © Energi Mart (PTY) Ltd. This manual contains critical information regarding electrical and mechanical installation and safety information which you should know before starting installation. The information contained in this manual is based on Energi Mart’s knowledge and experience, however, the information and suggestions do not constitute a warranty. Energi Mart (Pty) Ltd reserves the right to make changes to the product, specifications, or manual without prior notice. PRECAUTIONS REGARDING SOLAR SYSTEM INSTALLATIONS
  • 3. AC/DC HEATING ELEMENT KIT Only for use with immersion water heating © Energi Mart (PTY) Ltd. AC HEATING ELEMENT Power Rating (W) Current (I) Material Retrofit SANS Type Supply 2000 Watt 8.7 A Stainless Steel Flanged & Screw 514:2009 Immersion Rated Voltage (V) 230 VAC AC Specification Only for use with immersion water heating DC HEATING ELEMENT Power Rating (W) MAX Current (I) Material Retrofit Control Type Supply 480/ 720/ 960 15 A DC Stainless Steel Flanged & Screw DC thermostat Immersion MAX Voltage (V) 130 VDC DC Specification Required for DC temperature control DC BI-METAL THERMOSTAT NC Temp setting MAX Current (I) Type Retrofit to Setting Use Supply 70 Deg C 15 A DC Bi-metal TP Valve Normally Closed External MAX Voltage (V) 130 VDC DC Specification ENERGI MARTYour Energy Solution Experts *Teflon coated Stainless steel for extra durability AC/DC element AC Thermostat DC Couple DC Thermostat *Pictures for illustrative purposes only and actual products may differ.
  • 4. PLEASE NOTE: All electrical work should be done by a qualified electrician or industry professional. Close cold water supply to geyser, open a hot water faucet, attach hose to geyser drain valve and drain the geyser. Ensure that the element wires are not power or under electrical load. Disconnect electrical wires and thermostat and remove flange and heating element. Turn off main power before working on any electrical component. Turn off geyser isolator switch. Test with multi-meter to ensure power is off before any work. Turn off geyser circuit breaker in distribution board Replace with the AC/DC element kit Tighten the flange to the geyser and ensure proper seal. Insert the AC and DC thermostats and connect wires as per diagrams in following pages. Close drain valve and open cold water inlet. Allow air to escape the geyser before closing any faucets. Wait for a steady flow of water before closing any faucets. DO NOT SWITCH ON ANY ELECTRICAL SUPPLY BEFORE THE GEYSER HAS FILLED WITH WATER. Continue with electrical connections as in the attached diagram before turning on any electrical supply. Do not exceed maximum DC thermostat voltage of 130VDC Do not exceed maximum DC Amperage of 15 A DC thermostat is compulsory for temperature control and safety Do not exceed element wattage PLEASE TAKE CAUTION WHEN WORKING ON THE ROOF PV INSTALLATION GUIDE ELEMENT INSTALLATION GUIDE ENERGI MARTYour Energy Solution Experts 2 panel installation - 480 - 320 WP (100 - 150 Liter) 3 panel installation - 720 - 780 WP (150 - 200 Liter) Please ensure the PV panels are appropriately grounded © Energi Mart (PTY) Ltd.
  • 5. © Energi Mart (PTY) Ltd. ENERGI MARTYour Energy Solution Experts AC Timer Isolator switch PRESSURE RELEASE VALVE DC THERMOSTAT + - 240 - 260 WP + - 240 - 260 WP + - 240 - 260 WP AC THERMOSTAT Distribution Board PV PANEL PV PANEL PV PANEL AC HEATING ELEMENT DC HEATING ELEMENT Series Connection (MAX 130VDC 15A) Earth Wire PHOTOVOLTAIC CONNECTION DIAGRAM The connection diagram below serves as a guide for typical installations. All work should be done by qualified professionals as work on electrical components may cause injury or death. MAX CONNECTION VOLTAGE FOR PV INSTALLATIONS: 130VDC MAX INRUSH DC AMPS: 15A CONNECTION GUIDE (3 panel system) The DC thermostat allows for a maximum of 130VDC and 15A to be connected to it. Please calculate the series or parallel voltage and amperage correctly before selecting the appropriate connection setting. The DC thermostat disconnects the PV circuit when temperatures in excess of 70DegC are reached. Connect one wire directly from the PV to the heating element and connect the other wire to one connection point on the DC thermostat with another wire connected to the second connection point on the DC thermostat that in turn is connected to the other connection point on DC heating element. DC THERMOSTAT From PV To Element HOT WATER OUT
  • 6. DISTRIBUTION BOARD TIMER PLEASE NOTE: All electrical work should be done by a qualified electrician or industry professional. Connect AC Live to connection point labeled (1) Connect AC Neutral to connection point labeled (2) Connect element Neutral to connection point (2) Bridge connection point (1) with connection point (4) © Energi Mart (PTY) Ltd. ENERGI MARTYour Energy Solution Experts ++ ++ L N L Element N 1 2 345 00:00 Connect element Live to connection point labeled (5) Turn off main power before working on any electrical component Test with multi-meter to ensure power is off before any work.
  • 7. ENERGI MARTYour Energy Solution Experts CAUTION! Do not drill holes in frame. Do not cut or modify parts or rails. Work under dry conditions with dry tools. Do not stand or step on solar module. Do not install near flammable gases. Do not drop or allow objects to fall onto module. Completely cover solar module with opaque materials when wiring to halt production of electricity. Keep the back side of solar module surfaces free of foreign objects. Do not use chemicals on solar modules when cleaning. Do not wear metallic jewelry, which may cause electrical shock. Do not touch cable electrical contacts. Do not expose solar modules to sunlight that is concentrated with mirrors, lenses or similar means. Consult local codes and other applicable laws and statutes concerning required permits and regulations concerning installation and inspection requirements. Install solar modules and systems according to applicable codes. Product should be installed and maintained by qualified personnel. Keep unauthorized personnel away from solar modules. Avoid shadowing cells in order to prevent solar module hot spots and/or reduction in power. Avoid installing modules and mounting system in high corrosion areas. Panel orientation The ideal orientation for any solar panel in the Southern hemisphere is true North facing the equator. The closer the panel is to facing true North, the higher the efficiency of the panel will be in absorbing solar energy. Angles up to 45 º West or East from North, are still ideal, but after this point the efficiency will be reduced significantly and additional panels may be required or adjustments may have to be made to come closer to true North. Shading With a system orientated to face North, the time period when the solar panel is exposed to the most direct solar radiation is between 10h00 and 16h00. Solar panels with an East bias will achieve a greater gain in morning hours and those with a West bias will do so in the afternoon. Care should be taken to ensure that the solar panels are not subjected to excessive shading from trees or adjacent buildings, particularly between 09h00 and 16h00. Also bear in mind that tree growth could lead to future shading issues. If the installation takes place in summer, it is also important to take into account the lower solar angles in winter, which result in longer shadows. Tilt Angle In respect of the optimum angle of inclination for a solar panel, the rule of thumb provides that the latitude of the location is taken and then 10° added thereto. Therefore, a location with latitude of 25° would indicate an optimum collector tilt angle of 35°. The angle of inclination, however, is also flexible and minimal loss of performance occurs by installing at lower or higher angles of inclination. Angles lower than 10° would result in build-up of dust, as it is not able to be washed away effectively by rainfall. During winter periods, the sun follows a lower trajectory through the sky and the ideal tilt is increased to 15° - 20° above the latitude. As the solar module mountings discussed in this guide are of a fixed nature, selecting a tilt angle for optimal efficiency in winter may be beneficial, but will result in reduced efficiency during summer. © Energi Mart (PTY) Ltd.
  • 8. ENERGI MARTYour Energy Solution Experts 1.1. Mount Bearing Profile The extruded Aluminum mounting frame has pre-designed profiles for easy attachment of the other mounting components. 1.2. Middle and End Clamps Middle and end clamps easily fit the available slot provided by the mounting profiles. End clamps secure the PV panel at the end of the profile and middle clamps secure two panels where they join. 1.3. Roof Hooks Roof hooks are designed to ease the installation of PV systems on tiled roofing infrastructure. The roof hook simply slips under the roof tile and is fastened to the underlying infrastructure, with the roof tiles placed over the installed roof hook. 1. MOUNTING ACCESSORIES 1.4. Hanger Bolts + klicktop Used to affix mounting profiles to corrugated metal or similar roof structures. The hanger bolt replaces the existing bolt and extends the bolt beyond the roof in order to attach the mounting profile. The unit includes a seal and klicktop attachment for ease of connection. 1.5. Alterations There are many other connection accessories that can be used for the different installation requirements and can be readily acquired from your local accessories supplier.
  • 9. 2.1. Three Panel System The three panel system requirement is based on the Solaire Eco Plus 240Wp solar panel and may differ with panel specifications. The components herein use 40-50mm ranges that is suitable to the specified panel. 2.1.1. Tiled Roof Profile: 7m total required split in two parts for top and bottom mounting. End clamps: 4 x suitable end clamps Middle clamps: 4 x suitable middle clamps Roof Hook: 6 x Roof hooks with klicktop spread over distance of mounting profiles. 2.1.2. Corrugated Roof Profile: 7m total required split in two parts for top and bottom mounting. End clamps: 4 x suitable end clamps Middle clamps: 4 x suitable middle clamps Hanger Bolts: Minimum 6 x bolts with klicktop spread over distance of mounting profiles. 2.2. Four Panel System The four panel system requirement is based on the Solaire Eco Plus 240Wp solar panel and may differ with panel specifications. 2.1.1. Tiled Roof Profile: 8.3m total required split in two parts for top and bottom mounting. (Requires connector) End clamps: 4 x suitable end clamps Middle clamps: 6 x suitable middle clamps Roof Hook: 8 x Roof hooks with klicktop spread over distance of mounting profiles. 2.1.2. Corrugated Roof Profile: 8.3m total required split in two parts for top and bottom mounting. (Requires connector) End clamps: 4 x suitable end clamps Middle clamps: 6 x suitable middle clamps Hanger Bolts: Minimum 8 x bolts with klicktop spread over distance of mounting profiles. 2. MOUNTING ACCESSORY REQUIREMENTS 2.3. Schletter components The table below provides the product codes for the accessories used with the mounting systems. The suggested components include: * SoloLight 4m mounting bearing * 40-50mm End & Middle Clamps * Universal roof hook + KlickTop * Hanger bolt + KlickTop * Mount Connector (Solo) (Connects two of the mounting profiles together) ENERGI MARTYour Energy Solution Experts Schletter South Africa - schletter-za@outlook.com Solaire South Africa - sales@solairetechnologies.com Energi Mart - info@energimart.co.za CONTACT DETAILS
  • 10. Roof Hook Installation Select a tile on the roof to lift and identify a suitable wooden or other mounting fixture to which the roof hook can be fastened. Once you have identified a suitable mounting fixture, secure the roof hook to the fixture by fastening it with appropriate screws. Once the roof hook is secured, carefully slide the roof tile over the roof hook and back to its original position, leaving the required part of the roof hook exposed for use. Once all the required roof hooks have been installed, secure the module bearing profile to the roof hooks. Insert the end clamps near the end of the module bearing profiles in order to place the first PV panels on it. Place the PV panel on top of the module module bearing profiles and secure the PV panel by fastening the screw of the end clamp. Insert the middle clamps and next PV panel and secure the middle clamps by fastening the middle clamp screws. Continue with middle and end clamps until the full array of PV panels are installed. TILED ROOF INSTALLATION
  • 11. Corrugated Roof Installation Select the ideal position to mount the PV panel array and remove existing screws from the roofing structure. Replace the screws with the provided self-tapping screws with attachments. Tighten the screw above the rubber seal to prevent any leakage and take care not to distort by excessive force. Once screws with attachments are secured, attach module bearing profile and secure by fastening the screws. Adjust the middle nut to provide desired height and attach the klicktop if not pre-assembled. Once the module bearing profile has been secured, insert the end clamps and the first PV panel and secure it by fastening the end clamp screws, similar to the tiled roof installation. Insert the middle clamps and following PV Panels and tighten the middle clamp screws to secure. ENERGI MARTYour Energy Solution Experts CORRUGATED ROOF INSTALLATION © Energi Mart (PTY) Ltd.
  • 12. ENERGI MARTYour Energy Solution Experts ENERGI MARTYour Energy Solution Experts info@energimart.co.za CONTACT US: www.energimart.co.za