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Welcome
Introduction to Cost Accounting
Prepared by
Dr. Sushil B. Bansode
Meaning of Costing, Cost Accounting
& Cost Accountancy
• Costing
It is the technique and processes of ascertaining costs. These
techniques consist of principles and rules which govern the procedure of
ascertaining cost of products or services.
• Cost Accounting
Cost Accounting may be regarded as a specialized branch of
accounting which involves classification, accumulation, assignment and
control of costs. The costing terminology of CIMA London defines cost
accounting as “ The establishment of budgets, standard costs and actual costs
of operations, processes, activities or products and the analysis of variances,
profitability or the social use of funds.”
• Cost Accountancy
The application of costing and cost accounting principles, methods
and techniques to the practice of cost accounting is cost accountancy.
Difference Between Costing and Cost Accounting
Sr. No. Points Costing Cost Accounting
1 Meaning It is the technique and processes of ascertaining
costs. These techniques consist of principles and
rules which govern the procedure of ascertaining
cost of products or services.
Cost Accounting is an accounting system that refers to
analyzing and recording the costs involved in the
production of any product.
2 Scope The scope of costing is narrow as it contains
different approaches that underlie the overall cost
accounting system.
The scope of cost accounting is wide as it is not
confined to costing procedures but includes also cost-
related information, periodic statements, reports, and
cost checking and monitoring.
3 Nature Costing is a process and technique of determining
costs.
Cost Accounting is a specialized branch of accounting.
4 Accounting
principles
Accounting principles are not applied in the case
of costing.
Accounting principles are applied in the case of cost
accounting.
5 Reliability As costing estimates are based on scientific
reasoning techniques and actual statistics from the
past, it is reliable.
As cost accounting is dependent upon estimates, it is
not very reliable.
6 Usage It is not used by management for decision-making
as it is used for classifying and recording expenses
incurred over a period of time.
It is used by management for decision-making
regarding cost control and costs and selling price
determination.
Evolution and Development
of Cost Accounting
• The origin of cost accounting, along with the origin of bookkeeping itself, is unknown.
• Manuals for double-entry bookkeeping before the 19th century were common, but little or no mention
was made" of manufacturing or costing methods until Charles Babbage in England (approximately 1830)
presented a paper that emphasized the need for serious cost accounting
• The structure of modem factory cost accounting was established before World War I.
• Beginning about 1930 businessmen and economists became impressed with the magnitude of the costs of
distribution and cost accountants therefore began to extend their factory techniques to cover the control
of distribution activities.
• During World War II emphasis on cost control was reduced, but Postwar competition, led to a rapid
return to cost control.
• Difficulties arose with regard to the measurement of certain governmental and institutional services, and
unfortunately many costs exhibited erratic behavior.
• The problem of costing has been studied by the government in Great Britain, particularly in relation to
the cost of medical services.
• The professional status of cost accounting is encouraged by organizations such as the National
Association of Accountants, Controllers Institute of America, Institute of cost and works Accountants,
Society of Industrial and cost accountants of Canada and similar groups.
Objectives of Cost Accounting
• Cost accounting has vital importance in determining selling price of products as selling
price is influenced by cost.
• To arrive at the cost of production of every unit, job, operations, process, department or
service and to develop cost standard.
• To indicate management any inefficiencies and the extent of various forms of waste,
whether of materials, time, expenses or in the use of machinery or equipment.
• To provide actual figures of cost for comparison with estimates and to serve as a guide
for future estimates or quotations and to assist the management in their price – fixing
policy.
• To present comparative cost data for different periods and various volumes of output
and to provide guidance in the development of business.
• To ascertain profitability of each of the products and advise management as to how
these profits can be maximized.
• To guide management in the formulation and implementation of incentive bonus plans
based on productivity and cost savings.
• To help in the preparation of budgets and implementation of budgetary control.
• To establish Cost reduction programme.
Advantages of Cost Accounting
• Shows the Money-making (Profitable) and loss-making (Unprofitable)
activities.
• Creating estimates
• Determining efficiency of Work
• Guides in future production Policy
• Assistances in increasing profit
• Assistances in Cost comparison
• Helps in the Preparation of Financial Accounts
• Cost Management
Limitations of Cost Accounting
• Only Past Performances Can be Recorded
• Only Previous Performances are Documented
• Expertise is Needed While Recording
• System Complexity
• Proper Upkeep is Necessary
• Costly to Maintain
Difference Between Financial & Cost
Accounting
Sr. No. Points Financial Accounting Cost Accounting
1 Objective Financial Accounting aims at
finding out results of accounting
year in the form of Profit and Loss
Account and Balance Sheet.
Cost Accounting aims at
computing cost of production/
service in a scientific manner
and then cost control and cost
reduction.
2 Nature Financial Accounting data is
historical in nature
Cost Accounting not only deals
with historical data but is also
futuristic in approach.
3 Transaction In financial accounting, only those
transactions are recorded which can
be expressed in monetary terms
In Cost accounting uses both
monetary as well as quantitative
information.
4 Reporting Financial Accounting is more
attached with external reporting the
results and position of business to
persons and authorities other than
management like government,
creditors, investors, owners etc.
Cost Accounting is an internal
reporting system for an
organization’s own management
for decision making
General Principles of Cost Accounting
• Cause-Effect Relationship:
Cause-effect relationship should be established for each item of cost. Each item of cost
should be related to its cause as minutely as possible and the effect of the same on the various
departments should be ascertained. A cost should be shared only by those units which pass through the
departments for which such cost has been incurred.
• Charge of Cost Only after its Incurrence:
Unit cost should include only those costs which have been actually incurred. For example
unit cost should not be charged with selling cost while it is still in factory.
• Past Costs Should not Form Part of Future Costs:
Past costs (which could not be recovered in past) should not be recovered from future costs
as it will not only affect the true results of future period but will also distort other statements.
• Exclusion of Abnormal Costs from Cost Accounts:
All costs incurred because of abnormal reasons (like theft, negligence) should not be taken
into consideration while computing the unit cost. If done so, it will distort the cost figures and mislead
management resulting in wrong decisions.
• Principles of Double Entry Should be Followed Preferably:
To lessen the chances of any mistake or error, cost ledgers and cost control accounts, as far
as possible, should be maintained on double entry principles. This will ensure the correctness of cost
sheets and cost statements which are prepared for cost ascertainment and cost control.
Types or Techniques of Costing
• Historical Costing:-In this system, costs are ascertained only after they are incurred and that
is why it is called as historical costing system.. Such type of costing system is extremely
useful for conducting post-mortem examination of costs, i.e. analysis of the costs incurred in
the past. Historical costing system may not be useful from cost control point of view but it
certainly indicates a trend in the behavior of costs and is useful for estimation of costs in
future.
• Absorption Costing :- In this type of costing system, costs are absorbed in the product units
irrespective of their nature. In other words, all fixed and variable costs are absorbed in the
products. It is based on the principle that costs should be charged or absorbed to whatever is
being costed.
• Marginal Costing:- In Marginal Costing, only variable costs are charged to the products and
profit costs are written off to the Costing Profit and Loss A/c. The principle followed in this
case is that since Fixed costs are largely period costs, they should not enter into the
production units. Naturally, the fixed costs will not enter into the inventories and they will be
valued at marginal costs only.
• Uniform Costing :-This is not a distinct method of costing but is the adoption of identical
costing principles and procedures by several units of the same industry or by several
undertakings by mutual agreement. Uniform costing facilitates valid comparisons between
organizations and helps in eliminating inefficiencies.
• Standard Costing:- It is a technique whereby actual costs are compared with already set
standards. It is thus method of both cost ascertainment and control. This technique may be
used alongwith any technique.
Method of Costing
• Job Costing :- This costing method is used in firms which work on the basis of job work. There are some manufacturing units
which undertake job work and are called as job order units. The main feature of these organizations is that they produce according
to the requirements and specifications of the consumers. Each job may be different from the other one. Production is only on
specific order and there is no pre demand production. Because of this situation, it is necessary to compute the cost of each job and
hence job costing system is used. In this system, each job is treated separately and a job cost sheet is prepared to find out the cost
of the job. The job cost sheet helps to compute the cost of the job in a phased manner and finally arrives the total cost of
production.
• Batch Costing :-This method of costing is used in those firms where production is made on continuous basis. Each unit coming
out is uniform in all respects and production is made prior to the demand, i.e. in anticipation of demand. One batch of production
consists of the units produced from the time machinery is set to the time when it will be shut down for maintenance. For example,
if production commences on 1st January 2007 and the machine is shut down for maintenance on 1st April 2007, the number of
units produced in this period will be the size of one batch. The total cost incurred during this period will be divided by the number
of units produced and unit cost will be worked out. Firms producing consumer goods like television, air-conditioners, washing
machines etc use batch costing.
• Process Costing:- Some of the products like sugar, chemicals etc involve continuous production process and hence process
costing method is used to work out the cost of production. The meaning of continuous process is that the input introduced in the
process I travels through continuous process before finished product is produced. The output of process I becomes input of
process II and the output of process II becomes input of the process III. If there is no additional process, the output of process III
will be the finished product. In process costing, cost per process is worked out and per unit cost is worked out by dividing the total
cost by the number of units.
• Operating Costing:- This type of costing method is used in service sector to work out the cost of services offered to the
consumers. For example, operating costing method is used in hospitals, power generating units, transportation sector etc. A cost
sheet is prepared to compute the total cost and it is divided by cost units for working out the per unit cost.
• Contract Costing :-This method of costing is used in construction industry to work out the cost of contract undertaken. For
example, cost of constructing a bridge, commercial complex, residential complex, highways etc is worked out by use of this
method of costing. Contract costing is actually similar to job costing, the only difference being that in contract costing, one
construction job may take several months or even years before they are complete while in job costing, each job may be of a short
duration. In contract costing, as each contract may take a long period for completion, the question of computing of profit is to be
solved with the help of a well defined and accepted method.
• Operation costing(Output costing):- This method is adopted when it is desired to ascertain the cost of carrying out an operation
in department, for example, welding. For large undertakings, it is frequently necessary to ascertain the cost of various operations.
• Multiple Costing:- It represents the application of more than one method of costing in respect of the same product. This is
suitable for industries where a number of component parts are separately produced and subsequently assembled into a final
product. In such industries each component differs from the others as to price, material used and process of manufacture
undergone. So it will ne necessary to ascertain the cost each component. For this purpose, process costing may be applied. To
ascertain the cost of the final product batch costing may be applied. This method is used in factories manufacturing cycles,
automobiles, engines, radios, typewriters etc.
Cost Accounting Standard Board
(CASB)
• The Institute of Cost Accountants of India, recognizing the need for structured
approach to the measurement of cost in manufacture or service sector and to provide
guidance to the user organizations, government bodies, regulators, research agencies
and academic institutions to achieve uniformity and consistency in classification,
measurement and assignment of cost to product and services, has constituted Cost
Accounting Standards Board (CASB) with the objective of formulating the Cost
Accounting Standards.
• The CASB will have a Chairman as appointed and nominated by the Council of the
Institute and other members will also be appointed and nominated by the Council.
The terms and period of appointment will also be decided by the council of the
Institute. The Director (Technical) will be the Secretary of the CASB. The CASB
will prepare a report of this work each year and send it to the Council.
• The work of CASB is to develop Cost Accounting Standard on important
issues/topics relating to Cost and Management Accounting.
Objectives of CASB
• To equip the profession with better guidelines on standard cost
accounting practices.
• To assist the Cost Accountants in preparation of uniform cost statements.
• To provide guidelines to Cost Accountants to make standard approach
towards maintenance of Cost Accounting Record Rules and Undertaking
Cost Audit under section 209 (1) (d) and section 233B of Companies
Law respective and various other Acts like Income Tax Act, Central
Excise Act, Customs Act, Sales Tax Act, etc.
• To help the management to follow the standard cost accounting practices
in the matter of compliance of statutory obligations.
• To assistance Indian industry and the Government to better cost
management.
Operating Procedure and Policies of
CASB
• To organize and initiate discussions and deliberations at the national level to
identify areas/topics in respect of which the need for standards is felt.
• To generate information on all alternative cost accounting practices with respect
to the selected practices.
• Preparation of draft on the standard cost accounting practices in respect of
chosen areas/topic in cost accounting and circulate it to the members of the
Institute, national accounting institute and other end user bodies like industry
association, Chambers of Commerce and Industry, Government bodies etc.
• Allowing sufficient time for consideration and comments on the exposure draft.
• Pronouncement of the exposure draft as ‘standard’ after giving due
consideration to the suggestions and modification generated on the circulated
exposure drafts from such individuals and agencies as mentioned in above
point. (point no.3)
• To fix a date for the standard to be effective.
• To generate acceptance and commitment to adhere to the 'standards' set by
CASB.
• Modifying the 'Standards' once issued, if prescribed by the environment,
Government, statutory authority and other conditions.
Cost Accounting Standards
Meaning, Scope & Applicability
• Meaning
Cost Accounting Standards (CAS) are a set of standards aimed
at achieving uniformity and consistency in cost accounting practices.
• Scope and Applicability
The 'Standards' issued by the CASB shall be recommendatory
in nature and each member of the Institute is expected to respect the
same. A standard will always ensure that it complies with the legal rules
regarding the matter it covers. However, a standard by its very nature
has to be more definite and specific than its legal requirements. Any
limitation in the application of the 'Standard' to specific circumstances
should be described in the 'Standard' itself.
List of Cost Accounting Standards (CAS)
Basic Concepts in Cost Accounting
• Cost Center
• Cost Unit
• Cost Object
• Cost Ascertainment
• Cost Estimation
• Elements of Cost
• Cost Audit
• Types of Cost
Cost Center
• It can be defined as, ‘a production or service, function, activity or item of equipment whose
costs may be attributed to cost units. In simple words, a cost center is nothing but a location,
person or item of equipment for which cost may be ascertained and used for the purpose of
cost control.
• A cost center is the smallest organizational sub unit for which separate cost allocation is
attempted’.
• Type of Cost Center
1. A Personal Cost Centre A personal cost center consists of a person or a group of persons.
2. An impersonal cost center is one which consists of a department, plant, or item of
equipment.
3. An Operation cost center are concerned with people or machines engaged in similar
activities. For example, IT departments make sure that hardware, software and networks
are all working correctly, properly updated and secure.
4. Product cost center deal with a specific product or manufacturing area. For example, a
publishing company may have a production department responsible for the actual printing
of its books, newspapers or magazines. A manufacturer might have assembly, painting or
welding shops.
5. Process cost center focus on a specific process or event. For example, customer service
departments handle customer complaints, improve customer experience and manage any
warranties or rebates that might be available.
6. Service cost center provide services to the company. For example, a janitorial staff
maintains clean, orderly facilities so that employees can be healthy, safe and productive.
Cost Unit
• Cost unit is a unit of production, service or time or
combination of these, in relation to which costs may be
ascertained or expressed. It should be one with which
expenditure can be most readily associated.
• Cost unit is a form of measurement of volume of
production or service.
• Cost unit differ from business to business. They
are usually units of physical measurement
e.g. number, weight, area, volume, time.
Cost Object
• Cost object is anything for which a separate
measurement of cost is desired.
• Cost object is defined as any unit of cost accounting
selected with view to accumulating all cost under that
unit.
• Cost object may be a product, a service, a project, a
customer, a brand, an activity or a programme.
Cost Ascertainment
• Cost ascertainment means determining the cost incurred in
producing any product. The cost ascertainment includes the
Collection of expenses. Analysis of expenses and Measurement
of production.
• The primary objective of cost accounting is to determine the cost
of production of every unit, job, operation, process, department
or service. The technique of ascertaining cost is known as
Costing. In order to determine cost, all the expenses are
accumulated, classified and analyzed. It not only determines the
cost at completion stage but also determines cost at various
stages of production.
• The process of determining the costs of the operations, processes,
cost centers, and cost units within an organization.
Cost Estimation
• Cost Estimation is a statement that gives the value of the cost
incurred in the manufacturing of finished goods. Cost estimation
aids in fixing the selling price of the final product after charging
appropriate overheads and allowing a certain margin for profits. It
also assistances in Inventory Reports drawing conclusions regarding
the cost of production and in determining the necessity to introduce
cost reduction techniques in order to improve the manufacturing
process.
• Cost estimation takes into consideration all expenditure involved in
the design and manufacturing along with all related service facilities
such as machines setting tool making as well as a portion of sales
marketing and administrative expenses or what we call overhead
costs.
Elements of Cost
Cost Audit
• According to the Institute of Cost and Management Accountants of England, Cost Audit is defined as the
verification of cost accounts and a check on the adherence to the Cost Accounting Plan.
• Cost accounting is used by a company's internal management team to identify all variable and fixed costs
associated with the production process.
• Cost accountants are the authorities to conduct an internal audit as per section 138 of the companies act, 2013.
Cost audits and statutory audits are different types of internal audits.
• The cost therefore , comprises :
– The verification of the cost accounting records such as the accuracy of the cost accounts, cost reports,
cost statements, cost data, costing techniques, and
– examining these records to ensure that they adhere to the cost accounting principles, plans, procedures
and objectives.
• Purpose of Cost Audit
– (i)Protective purpose: Under this , cost audit aims at examining that there is no undue wastage or losses
and the costing system brings out the correct and realistic cost of production or processing.
– (ii)Constructive purpose of Cost Audit: Under this, cost audit provides management with information
useful in regulating production, choosing economical methods of operation, reducing operations costs
and re-formulating plans etc. on the basis of Cost Auditor’s findings during course of cost audit.
• Circumstances
– Sec 233-B empowers the Government to order cost audit whenever it feels that such type of audit is
necessary in the case of particular industry. The company concerned is required to maintain cost records
as per 209(1)(d).
– As per the company act, certain records of the companies are audited by the cost accountants. Cost
audit is applicable for companies with more than 35 crores of turnover, the company’s products should
be as per the tabulated goods and services under rule 3, and cost records maintenance is for the
specified goods and services.
– The following cases are exempted from the cost audit: A company with more than 75 per cent of
revenue from exports, a company operating in the special economic zone, and a company producing
electricity for the captive generating plant.
Types of Cost
• Classification of Cost according to elements
• Classification of Cost according to nature
• Classification of Cost according to behavior
• Classification of Cost according to functions
• Classification of Cost according to association with product
• Classification of Cost according to time
• Classification of Cost for Management decision making
• Other costs
– Differential Costs(Incremental Costs)
– Opportunity Costs
– Replacement Cost
– Imputed Costs(Notional costs)
– Controllable Costs and Uncontrollable cost
– Shutdown Cost
– Capacity Cost
– Sunk costs
– Urgent Costs
– Joint Costs
– Common Costs
– Out of Pocket costs
– Avoidable and Unavoidable cost
– Normal and Abnormal
Classification of Cost according to
elements
• Material Cost:-
– It is the cost of material of any nature used for the purpose of production of a product
of a service.
– It includes cost of procurement, freight inwards, taxes and duties, insurance, etc,
directly attributable to the acquisition.
– Trade discounts rebates, duty drawbacks, refunds on account of CENVAT, sales tax
are deducted .
• Labour Cost:-
– Means the payment made to the employees, permanent or temporary for their
services.
– Includes salaries and wages paid to employees.
– Salaries and wages include all fringe benefits like PF contribution, Gratuity, ESI,
Overtime, Incentive, Bonus, Ex-Gratia, leave encashment, wages for holidays and idle
time. Etc.
• Expenses:-
– Expenses are other than material cost and labour cost, which are involved in an
activity.
– Expenditure on account of utilities, payment for bought out services, job processing
charges etc. can be termed as expenses.
Classification of Cost according to
nature
• Direct costs
– Direct costs are related to producing a good or service. A direct
cost includes raw materials, labor, and expense or distribution costs
associated with producing a product. The cost can easily be traced to a
product, department, or project.
– For example, TATA Motor Company manufactures cars and
trucks. A plant worker spends eight hours building a car. The direct
costs associated with the car are the wages paid to the worker and the
cost of the parts used to build the car.
• Indirect costs
– Indirect costs, on the other hand, are expenses unrelated to producing a
good or service. An indirect cost cannot be easily traced to a product,
department, activity, or project. For example, with Ford, the direct costs
associated with each vehicle include tires and steel.
– However, the electricity used to power the plant is considered an
indirect cost because the electricity is used for all the products made in
the plant. No one product can be traced back to the electric bill.
Classification of Cost according to
behavior
• Fixed Costs :- Out of the total costs, some costs remain fixed irrespective of
changes in the production volume. These costs are called as fixed costs. The
feature of these costs is that the total costs remain same while per unit fixed cost
is always variable.
Fixed Costs are further divided into Committed Fixed costs and Discretionary
fixed cost
– Committed Fixed Costs : This cost are incurred to maintain certain facilities and
cannot be quickly eliminated. The management has little or no discretion in this cost
e.g . rent, insurance etc.
– Discretionary Fixed Costs:- These are not related to the operations and can be
controlled by the management. These costs result from special policy decisions , new
researches etc. and can be eliminated or reduced to a desirable level at the discretion
of the management.
• Variable Costs :- These costs are variable in nature, i.e. they change according
to the volume of production. Their variability is in the same proportion to the
production. Variable cost per unit remain same but in totality they vary
according to the quantity of production.
• Semi-variable Costs :- Certain costs are partly fixed and partly variable. These
costs are neither totally fixed nor totally variable. Maintenance costs,
supervisory costs etc are examples of semi-variable costs. These costs are also
called as ‘stepped costs’.
Classification of Cost according to
functions
• Production Costs :- All costs incurred for production of goods are known as production
costs.
• Administrative Costs :- Costs incurred for administration are known as administrative
costs. Examples of these costs are office salaries, printing and stationery, office telephone,
office rent, office insurance etc.
• Selling and Distribution Costs :- All costs incurred for procuring an order are called as
selling costs while all costs incurred for execution of order are distribution costs. Market
research expenses, advertising, sales staff salary, sales promotion expenses are some of the
examples of selling costs. Transportation expenses incurred on sales, warehouse rent etc
are examples of distribution costs.
• Research Costs :- Cost of development of new product and manufacturing process,
improvement of existing products, process and equipment, finding new uses for known
products, solving technical problems arising in manufacture and application of products,
etc.
• Development costs :- The cost of the process which begins with the implementation of
the decision to produce a new or improved product or to employ a new or improved
method and ends with commencement of the production of that product or by that method.
• Pre-Production Costs :- The part of development cost incurred in making a trial
production run prior to formal production.
• Conversion cost:- The total of Direct wages, direct expenses and production overhead,
cost of converting raw-material into finished goods.
• Special note on distribution costs :- Primary packing cost is included in Production cost
and secondary packing cost is distribution cost.
Classification of Cost according to
association with product
• Product cost :- Product costs are those which are traceable to the
product and included in inventory values. In a manufacturing concern it
comprises the cost of direct materials, direct labour and manufacturing
overheads. Product cost is a full factory cost. Product costs are used for
valuing inventories which are shown in the balance sheet as asset till
they are sold. The product cost of goods sold is transferred to the cost of
goods sold account.
• Period Cost :- Period costs are incurred on the basis of time such as
rent, salaries etc. include many selling and administrative costs essential
to keep the business running. Though they are necessary to generate
revenue, they are not associated with production, therefore, they cannot
be assigned to a product. They are charges to the period in which they
are incurred and are treated as expenses.
Classification of Cost according to
time
• Historical Costs :-These are the costs which are incurred in the past, i.e. in the
past year, past month or even in the last week or yesterday. The historical costs
are ascertained after the period is over. In other words it becomes a post-mortem
analysis of what has happened in the past. Though historical costs have limited
importance, still they can be effectively used for predicting the future costs.
• Predetermined Cost :- These costs relating to the product are computed in
advance of production, on the basis of a specification of all the factors affecting
cost and cost data. Pre determined costs may be either standard or estimated.
Standard Cost is a predetermined calculation of how much cost should be under
specific working conditions. It is based on technical studies regarding material,
labor and expenses. The main purpose of standard cost is to have some kind of
benchmark for comparing the actual performance with the standards. On the
other hand, estimated costs are predetermined costs based on past performance
and adjusted to the anticipated changes. It can be used in any business situation
or decision making which does not require accurate cost.
Classification of Cost for Management
decision making
• One of the important function of cost accounting is to present information to the
Management for the purpose of decision making. For decision making certain
types of costs are relevant.
– Relevant Cost :- The relevant cost is a cost which is relevant in various decisions of
management. Decision making involves consideration of several alternative courses
of action. In this process, whatever costs are relevant are to be taken into
consideration. In other words, costs which are going to be affected matter the most
and these costs are called as relevant costs. Relevant cost is a future cost which is
different for different alternatives. It can also be defined as any cost which is
affected by the decision on hand. Thus in decision making relevant costs play a vital
role.
– Marginal Cost :- Marginal cost is the change in the aggregate costs due to change
in the volume of output by one unit. For example, suppose a manufacturing
company produces 10,000 units and the aggregate costs are Rs. 25,000, if 10,001
units are produced the aggregate costs may be Rs. 25,020 which means that the
marginal cost is Rs. 20. Marginal cost is also termed as variable cost and hence per
unit marginal cost is always same, i.e. per unit marginal cost is always fixed but in
totality they vary .
Differential Costs (Incremental Costs)
• An incremental cost is the difference in total costs as the result of a change in some
activity. Incremental costs are also referred to as the differential costs and they may
be the relevant costs for certain short run decisions involving two alternatives.
• Differential costs are also known as incremental cost. This cost is the difference in
total cost that will arise from the selection of one alternative to the other. In other
words, it is an added cost of a change in the level of activity. This type of analysis is
useful for taking various decisions like:
– change in the level of activity,
– adding or dropping a product,
– change in product mix, make or buy decisions,
– accepting an export offer and so on.
• The differential cost between any two levels of production is the difference between
the marginal costs at these two levels and the increase or decrease in fixed costs, if
any.
• Differential costs are useful in planning and decision making and helps to choose
the best alternative. It helps management to know the additional profit that would be
earned if idle capacity is used or when additional investments are made.
Opportunity Costs
• Opportunity cost as the potential benefits that are lost when an individual,
business or investor chooses a substitute over another. As the opportunity cost
definition defines it to be hidden, the costs could go unnoticed very easily.
• It is the value of benefit sacrificed in favor of an alternative course of action. It
is the maximum amount that could be obtained at any given point of time if a
resource was sold or put to the most valuable alternative use that would be
practicable.
• Opportunity cost of goods or services is measured in terms of revenue which
could have been earned by employing that goods or services in some other
alternative uses.
• Example:- Capital is invested in plant and machinery . It cannot be now
invested in shares or debentures. The loss of interest and dividend that would be
earned is the opportunity cost for plant.
• Opportunity cost are not recorded in the books but it is important in decision
making and comparing.
Replacement Cost
• This is the cost at which existing items of material or fixed assets can be
replaced. Thus this, is the cost of replacing existing assets at present or at a
future date.
• Replacement cost is the price that an entity would pay to replace an
existing asset at current market prices with a similar asset.
• If the asset in question has been damaged, then the replacement cost relates
to the pre-damaged condition of the asset.
• Replacement cost is a cost that is required to replace any existing asset
having similar characteristics. An organization often chooses to replace its
assets when the repair and maintenance costs increase beyond an
acceptable level over some time. The company involves the insurance
company to do the needful.
Imputed Costs (Notional Costs)
• Some costs are not incurred and are useful while taking decision pertaining
to a particular situation. These costs are known as imputed or notional costs
and they do not enter into accounting system. E.g. Owners salary, Rent of
own building engaged in business.
• Imputed Costs are hypothetical notional costs which is not recorded in the
books of accounts or which is not paid in cash or kind. This costs also refer
as implicit costs or hidden costs which is not needed to report on the
financial statement of the company as a separate costs. Imputed Costs also
known as Notional Cost, hypothetical overhead which is also considered as
opportunity costs.
Controllable Costs and
Uncontrollable cost
• Controllable costs:- These are the costs which can be influenced and controlled
by managerial action.
• Non-controllable cost:- These are costs that cannot be influenced and
controlled by a specific member of the organization.
• Controllability of costs is subject to the following factors
– Time:- Certain costs are controllable in long run and not in the short run.
– Location:- Certain costs are not influenced and decided at a particular
location/cost center. For example, if rent agreement of all factory premises
are executed centrally at the Head office, factory managers cannot control
the incurrence the rent cost.
– Product:- Certain costs are controllable by reference to one product or
market segment and not by reference to the other. For example, some
products require more advertising and sales promotion efforts than other
products.
Shutdown Cost
• These costs are the costs which are incurred if the operations are shut down
and they will disappear if the operations are continued.
• Shutdown cost is the cost incurred by a business or organization when it shuts
down its operations temporarily. The cost can be categorized as either fixed or
variable, depending on the type of expense involved.
• Examples of these costs are costs of sheltering the plant and machinery and
construction of sheds for storing exposed property.
• Computation of shutdown costs is extremely important for taking a decision
of continuing or shutting down operations.
Capacity Cost
• These costs are normally fixed costs. The cost incurred by a company for
providing production, administration and selling and distribution capabilities in
order to perform various functions.
• Capacity costs include the costs of plant, machinery and building for
production, warehouses and vehicles for distribution and key personnel for
administration.
• These costs are in the nature of long-term costs and are incurred as a result of
planning decisions.
• E.g. If an organization constructs a manufacturing facility to expand its
capacity, it will incur costs for building and equipment depreciation and
maintenance, insurance on the facility and equipment, property taxes, security
for the building, and utilities.
Sunk costs
• A Sunk Cost is one that has already been incurred and cannot be avoided
by decisions taken in the future. As it refers to past costs, it is unavoidable
cost. It can be defined as “an expenditure for equipment or productive
resources which has no economic relevance to the present decision
making process”.
• This cost is not useful for decision making as all past costs are irrelevant.
• A sunk cost refers to money that has already been spent and cannot be
recovered.
• E.g. In manufacturing firm, may have a number of sunk costs, such as the
cost of machinery, equipment, and the lease expense on the factory.
Urgent Costs
• These costs are those which must be incurred in order to continue
operations of the firm.
• Urgent costs are those costs which must be incurred in order to
continue operations of the firm.
• E.g. The costs of materials and labour which must be incurred if
production is to take place.
Joint Costs
• Joint cost refers to the price incurred by manufacturers that goes into
producing more than one product or process. These costs include labor,
material, and overhead costs towards the production of the joint product.
• The processing of a single raw material results in two or more different
products simultaneously. The joint products are not identifiable as different
types of product until a certain stage of production known as the split off
point is reached.
• Joint costs are cost incurred upto the point of separation. One product may
be of major importance and others of minor importance which are called by
– products.
Common Costs
• Common Costs are those costs which are incurred for more than one
product , job, territory or any other specific costing object. They are not
easily related with individual products and hence are generally allocated.
• Common costs arise when a firm outputs several products. However, these
expenses can't be attributed to any of these products directly. For example, a
manager's salary is a common cost.
• A common cost in manufacturing is labor. Human labor consists of
wages, taxes, payroll, benefits, and other costs such as occupational
injuries. It also includes human mistakes, like defective products and
wasted material.
• A common cost, also known as a joint cost or shared cost, is an
expense that is incurred by multiple products, services, or
business units within an organization.
Out of Pocket Costs
• These are costs which involve current or near future outlays of cash for the
decision at hand. Such costs are relevant for decision making, as these will
occur in near future. Out of pocket costs can be avoidable if the particular
proposal under consideration is not accepted.
• Out of pocket costs in managerial accounting are expenses that could be
incurred or avoided depending on management's decisions. In other words,
an out-of-pocket cost is a potential future outlay of cash that management
needs to decide whether or not to make.
• The monthly premium you pay for your healthcare plan does not count as an
out-of-pocket expense.
• Out-of-pocket costs include deductibles, coinsurance, and copayments for
covered services, plus all costs for services that aren't covered.
Avoidable and Unavoidable cost
• Avoidable costs are those cost which under given conditions of
performance efficiency should not have been incurred. Cost variances
which are controllable may be termed as Avoidable costs.
– Avoidable cost is a cost that can be excluded due to stoppage of
conducting a business activity.
– Avoidable costs are direct in nature.
– Avoidable costs are affected by the level of output.
• Unavoidable costs are inescapable costs which are essentially to be
incurred , within the limits provided for it. It is the cost that must be
incurred under a programme of business restriction. It is fixed in
nature.
– Unavoidable cost is a cost that is continued to incur even if the
activity is not performed.
– Unavoidable costs are indirect in nature.
– Unavoidable costs are not affected by the level of output.
Normal and Abnormal Cost
• Normal Cost:-
– Costs which can be reasonably expected to be incurred under normal routing and
regular operating conditions. Are called Normal cost
– Cost that is normally incurred at a given level of input in the conditions in which that
level of output is achieved.
– Normal Cost are the normal or regular costs which are incurred in the normal
conditions during the normal operations of the organization. They are the sum of
actual direct materials cost, actual labour cost and other direct expense. Example:
repairs, maintenance, salaries paid to employees.
• Abnormal cost:-
– Cost over and above normal cost, which is not incurred under normal operating
conditions e.g. fines and penalties, abnormal wastage.
– Abnormal costs are the costs that are uncommon, irregular, or sporadic which are not
brought about because of unusual circumstances of the activities or production. For
example, obliteration because of fire, shut down of hardware, equipment and
machinery, lockouts etc.
Explicit cost and Implicit cost
• Explicit cost
– Costs which involve some cash payment or outflow of
resources.
– Also known as Out of pocket cost.
– E.g. Salary, wages, advertising.
– These are actually incurred and hence can be easily measured.
– Recorded in books of accounts.
• Implicit cost
– Cost which do not involve any cash payment at all.
– Also known as Economic cost/notional cost/Imputed cost.
– E.g. Interest on own capital, rent of own building.
– It cannot be easily measurable.
– Not recorded in books of accounts.
Preparation of Cost Sheet
• Preparation of Cost Sheet and Quotation
A Cost sheet is a statement which shows the break up and build up of
costs. It is a document which provides the consolidation of the detailed cost
of a cost center or a cost unit.
– It is only a statement
– It is a step by step presentation of total cost and shows prime cost , works
cost, cost of production , cost of goods sold, cost of sales and profit.
– Estimated cost sheets can be prepared based on past experience and useful for
submitting quotations.
• Uses of Cost Sheet
– Helps in Decision making
– Presentation of cost information.
– Determination of selling price.
– Preparation of budgets.
– Inter-firm and intra –firm comparison.
– Cost estimates for quotation
– Product wise and location wise cost analysis.
Components of Cost
• Prime Cost: It comprises direct material, direct wages, and direct expenses. Alternatively, the Prime cost is
the cost of material consumed, productive wages, and direct expenses.
• Factory Cost: Factory cost or works cost or manufacturing cost or production cost includes in addition to the
prime cost the cost of indirect material, indirect labour, and indirect expenses. It also includes the amount or
units of WIP or incomplete units at the end of the period.
• Cost of Production: When Office and administration cost at the end of the period are added to the Factory
cost, we arrive at the cost of production or cost of goods sold. Here, we make an adjustment for opening and
Closing finished goods.
• Total Cost: Total cost or alternatively cost of sales is the cost of production plus selling and distribution
overheads.
• Items excluded from Costs while preparing Cost Sheet
– Related to capital assets,
– appropriation of profits
– amortization of fictitious or intangible assets
– abnormal gains and losses or items of a purely financial nature
• Examples of such items can be: loss on sale of fixed assets, interest on capital, discount on issue or
redemption of shares or debentures, expenses relating to the previous period, cash discounts, bad debts,
damages payable, penalties and fines, interest or dividend received on investments, transfer fees received,
profit on the sale of fixed assets, appropriation of profits such as income tax, dividend paid, transfer of
profits to reserves or funds, donations and charities, excess provision for depreciation on fixed assets,
amortization of fictitious or intangible assets such as goodwill written off, preliminary expenses written
off, patents, trademarks and copyrights written off, capital issue expenses, underwriting commission, loss
on the issue of shares and debentures written off.
Proforma of A Cost Sheet
Thank You…

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Introduction to Cost Accounting

  • 2. Introduction to Cost Accounting Prepared by Dr. Sushil B. Bansode
  • 3. Meaning of Costing, Cost Accounting & Cost Accountancy • Costing It is the technique and processes of ascertaining costs. These techniques consist of principles and rules which govern the procedure of ascertaining cost of products or services. • Cost Accounting Cost Accounting may be regarded as a specialized branch of accounting which involves classification, accumulation, assignment and control of costs. The costing terminology of CIMA London defines cost accounting as “ The establishment of budgets, standard costs and actual costs of operations, processes, activities or products and the analysis of variances, profitability or the social use of funds.” • Cost Accountancy The application of costing and cost accounting principles, methods and techniques to the practice of cost accounting is cost accountancy.
  • 4. Difference Between Costing and Cost Accounting Sr. No. Points Costing Cost Accounting 1 Meaning It is the technique and processes of ascertaining costs. These techniques consist of principles and rules which govern the procedure of ascertaining cost of products or services. Cost Accounting is an accounting system that refers to analyzing and recording the costs involved in the production of any product. 2 Scope The scope of costing is narrow as it contains different approaches that underlie the overall cost accounting system. The scope of cost accounting is wide as it is not confined to costing procedures but includes also cost- related information, periodic statements, reports, and cost checking and monitoring. 3 Nature Costing is a process and technique of determining costs. Cost Accounting is a specialized branch of accounting. 4 Accounting principles Accounting principles are not applied in the case of costing. Accounting principles are applied in the case of cost accounting. 5 Reliability As costing estimates are based on scientific reasoning techniques and actual statistics from the past, it is reliable. As cost accounting is dependent upon estimates, it is not very reliable. 6 Usage It is not used by management for decision-making as it is used for classifying and recording expenses incurred over a period of time. It is used by management for decision-making regarding cost control and costs and selling price determination.
  • 5. Evolution and Development of Cost Accounting • The origin of cost accounting, along with the origin of bookkeeping itself, is unknown. • Manuals for double-entry bookkeeping before the 19th century were common, but little or no mention was made" of manufacturing or costing methods until Charles Babbage in England (approximately 1830) presented a paper that emphasized the need for serious cost accounting • The structure of modem factory cost accounting was established before World War I. • Beginning about 1930 businessmen and economists became impressed with the magnitude of the costs of distribution and cost accountants therefore began to extend their factory techniques to cover the control of distribution activities. • During World War II emphasis on cost control was reduced, but Postwar competition, led to a rapid return to cost control. • Difficulties arose with regard to the measurement of certain governmental and institutional services, and unfortunately many costs exhibited erratic behavior. • The problem of costing has been studied by the government in Great Britain, particularly in relation to the cost of medical services. • The professional status of cost accounting is encouraged by organizations such as the National Association of Accountants, Controllers Institute of America, Institute of cost and works Accountants, Society of Industrial and cost accountants of Canada and similar groups.
  • 6. Objectives of Cost Accounting • Cost accounting has vital importance in determining selling price of products as selling price is influenced by cost. • To arrive at the cost of production of every unit, job, operations, process, department or service and to develop cost standard. • To indicate management any inefficiencies and the extent of various forms of waste, whether of materials, time, expenses or in the use of machinery or equipment. • To provide actual figures of cost for comparison with estimates and to serve as a guide for future estimates or quotations and to assist the management in their price – fixing policy. • To present comparative cost data for different periods and various volumes of output and to provide guidance in the development of business. • To ascertain profitability of each of the products and advise management as to how these profits can be maximized. • To guide management in the formulation and implementation of incentive bonus plans based on productivity and cost savings. • To help in the preparation of budgets and implementation of budgetary control. • To establish Cost reduction programme.
  • 7. Advantages of Cost Accounting • Shows the Money-making (Profitable) and loss-making (Unprofitable) activities. • Creating estimates • Determining efficiency of Work • Guides in future production Policy • Assistances in increasing profit • Assistances in Cost comparison • Helps in the Preparation of Financial Accounts • Cost Management
  • 8. Limitations of Cost Accounting • Only Past Performances Can be Recorded • Only Previous Performances are Documented • Expertise is Needed While Recording • System Complexity • Proper Upkeep is Necessary • Costly to Maintain
  • 9. Difference Between Financial & Cost Accounting Sr. No. Points Financial Accounting Cost Accounting 1 Objective Financial Accounting aims at finding out results of accounting year in the form of Profit and Loss Account and Balance Sheet. Cost Accounting aims at computing cost of production/ service in a scientific manner and then cost control and cost reduction. 2 Nature Financial Accounting data is historical in nature Cost Accounting not only deals with historical data but is also futuristic in approach. 3 Transaction In financial accounting, only those transactions are recorded which can be expressed in monetary terms In Cost accounting uses both monetary as well as quantitative information. 4 Reporting Financial Accounting is more attached with external reporting the results and position of business to persons and authorities other than management like government, creditors, investors, owners etc. Cost Accounting is an internal reporting system for an organization’s own management for decision making
  • 10. General Principles of Cost Accounting • Cause-Effect Relationship: Cause-effect relationship should be established for each item of cost. Each item of cost should be related to its cause as minutely as possible and the effect of the same on the various departments should be ascertained. A cost should be shared only by those units which pass through the departments for which such cost has been incurred. • Charge of Cost Only after its Incurrence: Unit cost should include only those costs which have been actually incurred. For example unit cost should not be charged with selling cost while it is still in factory. • Past Costs Should not Form Part of Future Costs: Past costs (which could not be recovered in past) should not be recovered from future costs as it will not only affect the true results of future period but will also distort other statements. • Exclusion of Abnormal Costs from Cost Accounts: All costs incurred because of abnormal reasons (like theft, negligence) should not be taken into consideration while computing the unit cost. If done so, it will distort the cost figures and mislead management resulting in wrong decisions. • Principles of Double Entry Should be Followed Preferably: To lessen the chances of any mistake or error, cost ledgers and cost control accounts, as far as possible, should be maintained on double entry principles. This will ensure the correctness of cost sheets and cost statements which are prepared for cost ascertainment and cost control.
  • 11. Types or Techniques of Costing • Historical Costing:-In this system, costs are ascertained only after they are incurred and that is why it is called as historical costing system.. Such type of costing system is extremely useful for conducting post-mortem examination of costs, i.e. analysis of the costs incurred in the past. Historical costing system may not be useful from cost control point of view but it certainly indicates a trend in the behavior of costs and is useful for estimation of costs in future. • Absorption Costing :- In this type of costing system, costs are absorbed in the product units irrespective of their nature. In other words, all fixed and variable costs are absorbed in the products. It is based on the principle that costs should be charged or absorbed to whatever is being costed. • Marginal Costing:- In Marginal Costing, only variable costs are charged to the products and profit costs are written off to the Costing Profit and Loss A/c. The principle followed in this case is that since Fixed costs are largely period costs, they should not enter into the production units. Naturally, the fixed costs will not enter into the inventories and they will be valued at marginal costs only. • Uniform Costing :-This is not a distinct method of costing but is the adoption of identical costing principles and procedures by several units of the same industry or by several undertakings by mutual agreement. Uniform costing facilitates valid comparisons between organizations and helps in eliminating inefficiencies. • Standard Costing:- It is a technique whereby actual costs are compared with already set standards. It is thus method of both cost ascertainment and control. This technique may be used alongwith any technique.
  • 12. Method of Costing • Job Costing :- This costing method is used in firms which work on the basis of job work. There are some manufacturing units which undertake job work and are called as job order units. The main feature of these organizations is that they produce according to the requirements and specifications of the consumers. Each job may be different from the other one. Production is only on specific order and there is no pre demand production. Because of this situation, it is necessary to compute the cost of each job and hence job costing system is used. In this system, each job is treated separately and a job cost sheet is prepared to find out the cost of the job. The job cost sheet helps to compute the cost of the job in a phased manner and finally arrives the total cost of production. • Batch Costing :-This method of costing is used in those firms where production is made on continuous basis. Each unit coming out is uniform in all respects and production is made prior to the demand, i.e. in anticipation of demand. One batch of production consists of the units produced from the time machinery is set to the time when it will be shut down for maintenance. For example, if production commences on 1st January 2007 and the machine is shut down for maintenance on 1st April 2007, the number of units produced in this period will be the size of one batch. The total cost incurred during this period will be divided by the number of units produced and unit cost will be worked out. Firms producing consumer goods like television, air-conditioners, washing machines etc use batch costing. • Process Costing:- Some of the products like sugar, chemicals etc involve continuous production process and hence process costing method is used to work out the cost of production. The meaning of continuous process is that the input introduced in the process I travels through continuous process before finished product is produced. The output of process I becomes input of process II and the output of process II becomes input of the process III. If there is no additional process, the output of process III will be the finished product. In process costing, cost per process is worked out and per unit cost is worked out by dividing the total cost by the number of units. • Operating Costing:- This type of costing method is used in service sector to work out the cost of services offered to the consumers. For example, operating costing method is used in hospitals, power generating units, transportation sector etc. A cost sheet is prepared to compute the total cost and it is divided by cost units for working out the per unit cost. • Contract Costing :-This method of costing is used in construction industry to work out the cost of contract undertaken. For example, cost of constructing a bridge, commercial complex, residential complex, highways etc is worked out by use of this method of costing. Contract costing is actually similar to job costing, the only difference being that in contract costing, one construction job may take several months or even years before they are complete while in job costing, each job may be of a short duration. In contract costing, as each contract may take a long period for completion, the question of computing of profit is to be solved with the help of a well defined and accepted method. • Operation costing(Output costing):- This method is adopted when it is desired to ascertain the cost of carrying out an operation in department, for example, welding. For large undertakings, it is frequently necessary to ascertain the cost of various operations. • Multiple Costing:- It represents the application of more than one method of costing in respect of the same product. This is suitable for industries where a number of component parts are separately produced and subsequently assembled into a final product. In such industries each component differs from the others as to price, material used and process of manufacture undergone. So it will ne necessary to ascertain the cost each component. For this purpose, process costing may be applied. To ascertain the cost of the final product batch costing may be applied. This method is used in factories manufacturing cycles, automobiles, engines, radios, typewriters etc.
  • 13. Cost Accounting Standard Board (CASB) • The Institute of Cost Accountants of India, recognizing the need for structured approach to the measurement of cost in manufacture or service sector and to provide guidance to the user organizations, government bodies, regulators, research agencies and academic institutions to achieve uniformity and consistency in classification, measurement and assignment of cost to product and services, has constituted Cost Accounting Standards Board (CASB) with the objective of formulating the Cost Accounting Standards. • The CASB will have a Chairman as appointed and nominated by the Council of the Institute and other members will also be appointed and nominated by the Council. The terms and period of appointment will also be decided by the council of the Institute. The Director (Technical) will be the Secretary of the CASB. The CASB will prepare a report of this work each year and send it to the Council. • The work of CASB is to develop Cost Accounting Standard on important issues/topics relating to Cost and Management Accounting.
  • 14. Objectives of CASB • To equip the profession with better guidelines on standard cost accounting practices. • To assist the Cost Accountants in preparation of uniform cost statements. • To provide guidelines to Cost Accountants to make standard approach towards maintenance of Cost Accounting Record Rules and Undertaking Cost Audit under section 209 (1) (d) and section 233B of Companies Law respective and various other Acts like Income Tax Act, Central Excise Act, Customs Act, Sales Tax Act, etc. • To help the management to follow the standard cost accounting practices in the matter of compliance of statutory obligations. • To assistance Indian industry and the Government to better cost management.
  • 15. Operating Procedure and Policies of CASB • To organize and initiate discussions and deliberations at the national level to identify areas/topics in respect of which the need for standards is felt. • To generate information on all alternative cost accounting practices with respect to the selected practices. • Preparation of draft on the standard cost accounting practices in respect of chosen areas/topic in cost accounting and circulate it to the members of the Institute, national accounting institute and other end user bodies like industry association, Chambers of Commerce and Industry, Government bodies etc. • Allowing sufficient time for consideration and comments on the exposure draft. • Pronouncement of the exposure draft as ‘standard’ after giving due consideration to the suggestions and modification generated on the circulated exposure drafts from such individuals and agencies as mentioned in above point. (point no.3) • To fix a date for the standard to be effective. • To generate acceptance and commitment to adhere to the 'standards' set by CASB. • Modifying the 'Standards' once issued, if prescribed by the environment, Government, statutory authority and other conditions.
  • 16. Cost Accounting Standards Meaning, Scope & Applicability • Meaning Cost Accounting Standards (CAS) are a set of standards aimed at achieving uniformity and consistency in cost accounting practices. • Scope and Applicability The 'Standards' issued by the CASB shall be recommendatory in nature and each member of the Institute is expected to respect the same. A standard will always ensure that it complies with the legal rules regarding the matter it covers. However, a standard by its very nature has to be more definite and specific than its legal requirements. Any limitation in the application of the 'Standard' to specific circumstances should be described in the 'Standard' itself.
  • 17. List of Cost Accounting Standards (CAS)
  • 18. Basic Concepts in Cost Accounting • Cost Center • Cost Unit • Cost Object • Cost Ascertainment • Cost Estimation • Elements of Cost • Cost Audit • Types of Cost
  • 19. Cost Center • It can be defined as, ‘a production or service, function, activity or item of equipment whose costs may be attributed to cost units. In simple words, a cost center is nothing but a location, person or item of equipment for which cost may be ascertained and used for the purpose of cost control. • A cost center is the smallest organizational sub unit for which separate cost allocation is attempted’. • Type of Cost Center 1. A Personal Cost Centre A personal cost center consists of a person or a group of persons. 2. An impersonal cost center is one which consists of a department, plant, or item of equipment. 3. An Operation cost center are concerned with people or machines engaged in similar activities. For example, IT departments make sure that hardware, software and networks are all working correctly, properly updated and secure. 4. Product cost center deal with a specific product or manufacturing area. For example, a publishing company may have a production department responsible for the actual printing of its books, newspapers or magazines. A manufacturer might have assembly, painting or welding shops. 5. Process cost center focus on a specific process or event. For example, customer service departments handle customer complaints, improve customer experience and manage any warranties or rebates that might be available. 6. Service cost center provide services to the company. For example, a janitorial staff maintains clean, orderly facilities so that employees can be healthy, safe and productive.
  • 20. Cost Unit • Cost unit is a unit of production, service or time or combination of these, in relation to which costs may be ascertained or expressed. It should be one with which expenditure can be most readily associated. • Cost unit is a form of measurement of volume of production or service. • Cost unit differ from business to business. They are usually units of physical measurement e.g. number, weight, area, volume, time.
  • 21. Cost Object • Cost object is anything for which a separate measurement of cost is desired. • Cost object is defined as any unit of cost accounting selected with view to accumulating all cost under that unit. • Cost object may be a product, a service, a project, a customer, a brand, an activity or a programme.
  • 22. Cost Ascertainment • Cost ascertainment means determining the cost incurred in producing any product. The cost ascertainment includes the Collection of expenses. Analysis of expenses and Measurement of production. • The primary objective of cost accounting is to determine the cost of production of every unit, job, operation, process, department or service. The technique of ascertaining cost is known as Costing. In order to determine cost, all the expenses are accumulated, classified and analyzed. It not only determines the cost at completion stage but also determines cost at various stages of production. • The process of determining the costs of the operations, processes, cost centers, and cost units within an organization.
  • 23. Cost Estimation • Cost Estimation is a statement that gives the value of the cost incurred in the manufacturing of finished goods. Cost estimation aids in fixing the selling price of the final product after charging appropriate overheads and allowing a certain margin for profits. It also assistances in Inventory Reports drawing conclusions regarding the cost of production and in determining the necessity to introduce cost reduction techniques in order to improve the manufacturing process. • Cost estimation takes into consideration all expenditure involved in the design and manufacturing along with all related service facilities such as machines setting tool making as well as a portion of sales marketing and administrative expenses or what we call overhead costs.
  • 25. Cost Audit • According to the Institute of Cost and Management Accountants of England, Cost Audit is defined as the verification of cost accounts and a check on the adherence to the Cost Accounting Plan. • Cost accounting is used by a company's internal management team to identify all variable and fixed costs associated with the production process. • Cost accountants are the authorities to conduct an internal audit as per section 138 of the companies act, 2013. Cost audits and statutory audits are different types of internal audits. • The cost therefore , comprises : – The verification of the cost accounting records such as the accuracy of the cost accounts, cost reports, cost statements, cost data, costing techniques, and – examining these records to ensure that they adhere to the cost accounting principles, plans, procedures and objectives. • Purpose of Cost Audit – (i)Protective purpose: Under this , cost audit aims at examining that there is no undue wastage or losses and the costing system brings out the correct and realistic cost of production or processing. – (ii)Constructive purpose of Cost Audit: Under this, cost audit provides management with information useful in regulating production, choosing economical methods of operation, reducing operations costs and re-formulating plans etc. on the basis of Cost Auditor’s findings during course of cost audit. • Circumstances – Sec 233-B empowers the Government to order cost audit whenever it feels that such type of audit is necessary in the case of particular industry. The company concerned is required to maintain cost records as per 209(1)(d). – As per the company act, certain records of the companies are audited by the cost accountants. Cost audit is applicable for companies with more than 35 crores of turnover, the company’s products should be as per the tabulated goods and services under rule 3, and cost records maintenance is for the specified goods and services. – The following cases are exempted from the cost audit: A company with more than 75 per cent of revenue from exports, a company operating in the special economic zone, and a company producing electricity for the captive generating plant.
  • 26. Types of Cost • Classification of Cost according to elements • Classification of Cost according to nature • Classification of Cost according to behavior • Classification of Cost according to functions • Classification of Cost according to association with product • Classification of Cost according to time • Classification of Cost for Management decision making • Other costs – Differential Costs(Incremental Costs) – Opportunity Costs – Replacement Cost – Imputed Costs(Notional costs) – Controllable Costs and Uncontrollable cost – Shutdown Cost – Capacity Cost – Sunk costs – Urgent Costs – Joint Costs – Common Costs – Out of Pocket costs – Avoidable and Unavoidable cost – Normal and Abnormal
  • 27. Classification of Cost according to elements • Material Cost:- – It is the cost of material of any nature used for the purpose of production of a product of a service. – It includes cost of procurement, freight inwards, taxes and duties, insurance, etc, directly attributable to the acquisition. – Trade discounts rebates, duty drawbacks, refunds on account of CENVAT, sales tax are deducted . • Labour Cost:- – Means the payment made to the employees, permanent or temporary for their services. – Includes salaries and wages paid to employees. – Salaries and wages include all fringe benefits like PF contribution, Gratuity, ESI, Overtime, Incentive, Bonus, Ex-Gratia, leave encashment, wages for holidays and idle time. Etc. • Expenses:- – Expenses are other than material cost and labour cost, which are involved in an activity. – Expenditure on account of utilities, payment for bought out services, job processing charges etc. can be termed as expenses.
  • 28. Classification of Cost according to nature • Direct costs – Direct costs are related to producing a good or service. A direct cost includes raw materials, labor, and expense or distribution costs associated with producing a product. The cost can easily be traced to a product, department, or project. – For example, TATA Motor Company manufactures cars and trucks. A plant worker spends eight hours building a car. The direct costs associated with the car are the wages paid to the worker and the cost of the parts used to build the car. • Indirect costs – Indirect costs, on the other hand, are expenses unrelated to producing a good or service. An indirect cost cannot be easily traced to a product, department, activity, or project. For example, with Ford, the direct costs associated with each vehicle include tires and steel. – However, the electricity used to power the plant is considered an indirect cost because the electricity is used for all the products made in the plant. No one product can be traced back to the electric bill.
  • 29. Classification of Cost according to behavior • Fixed Costs :- Out of the total costs, some costs remain fixed irrespective of changes in the production volume. These costs are called as fixed costs. The feature of these costs is that the total costs remain same while per unit fixed cost is always variable. Fixed Costs are further divided into Committed Fixed costs and Discretionary fixed cost – Committed Fixed Costs : This cost are incurred to maintain certain facilities and cannot be quickly eliminated. The management has little or no discretion in this cost e.g . rent, insurance etc. – Discretionary Fixed Costs:- These are not related to the operations and can be controlled by the management. These costs result from special policy decisions , new researches etc. and can be eliminated or reduced to a desirable level at the discretion of the management. • Variable Costs :- These costs are variable in nature, i.e. they change according to the volume of production. Their variability is in the same proportion to the production. Variable cost per unit remain same but in totality they vary according to the quantity of production. • Semi-variable Costs :- Certain costs are partly fixed and partly variable. These costs are neither totally fixed nor totally variable. Maintenance costs, supervisory costs etc are examples of semi-variable costs. These costs are also called as ‘stepped costs’.
  • 30. Classification of Cost according to functions • Production Costs :- All costs incurred for production of goods are known as production costs. • Administrative Costs :- Costs incurred for administration are known as administrative costs. Examples of these costs are office salaries, printing and stationery, office telephone, office rent, office insurance etc. • Selling and Distribution Costs :- All costs incurred for procuring an order are called as selling costs while all costs incurred for execution of order are distribution costs. Market research expenses, advertising, sales staff salary, sales promotion expenses are some of the examples of selling costs. Transportation expenses incurred on sales, warehouse rent etc are examples of distribution costs. • Research Costs :- Cost of development of new product and manufacturing process, improvement of existing products, process and equipment, finding new uses for known products, solving technical problems arising in manufacture and application of products, etc. • Development costs :- The cost of the process which begins with the implementation of the decision to produce a new or improved product or to employ a new or improved method and ends with commencement of the production of that product or by that method. • Pre-Production Costs :- The part of development cost incurred in making a trial production run prior to formal production. • Conversion cost:- The total of Direct wages, direct expenses and production overhead, cost of converting raw-material into finished goods. • Special note on distribution costs :- Primary packing cost is included in Production cost and secondary packing cost is distribution cost.
  • 31. Classification of Cost according to association with product • Product cost :- Product costs are those which are traceable to the product and included in inventory values. In a manufacturing concern it comprises the cost of direct materials, direct labour and manufacturing overheads. Product cost is a full factory cost. Product costs are used for valuing inventories which are shown in the balance sheet as asset till they are sold. The product cost of goods sold is transferred to the cost of goods sold account. • Period Cost :- Period costs are incurred on the basis of time such as rent, salaries etc. include many selling and administrative costs essential to keep the business running. Though they are necessary to generate revenue, they are not associated with production, therefore, they cannot be assigned to a product. They are charges to the period in which they are incurred and are treated as expenses.
  • 32. Classification of Cost according to time • Historical Costs :-These are the costs which are incurred in the past, i.e. in the past year, past month or even in the last week or yesterday. The historical costs are ascertained after the period is over. In other words it becomes a post-mortem analysis of what has happened in the past. Though historical costs have limited importance, still they can be effectively used for predicting the future costs. • Predetermined Cost :- These costs relating to the product are computed in advance of production, on the basis of a specification of all the factors affecting cost and cost data. Pre determined costs may be either standard or estimated. Standard Cost is a predetermined calculation of how much cost should be under specific working conditions. It is based on technical studies regarding material, labor and expenses. The main purpose of standard cost is to have some kind of benchmark for comparing the actual performance with the standards. On the other hand, estimated costs are predetermined costs based on past performance and adjusted to the anticipated changes. It can be used in any business situation or decision making which does not require accurate cost.
  • 33. Classification of Cost for Management decision making • One of the important function of cost accounting is to present information to the Management for the purpose of decision making. For decision making certain types of costs are relevant. – Relevant Cost :- The relevant cost is a cost which is relevant in various decisions of management. Decision making involves consideration of several alternative courses of action. In this process, whatever costs are relevant are to be taken into consideration. In other words, costs which are going to be affected matter the most and these costs are called as relevant costs. Relevant cost is a future cost which is different for different alternatives. It can also be defined as any cost which is affected by the decision on hand. Thus in decision making relevant costs play a vital role. – Marginal Cost :- Marginal cost is the change in the aggregate costs due to change in the volume of output by one unit. For example, suppose a manufacturing company produces 10,000 units and the aggregate costs are Rs. 25,000, if 10,001 units are produced the aggregate costs may be Rs. 25,020 which means that the marginal cost is Rs. 20. Marginal cost is also termed as variable cost and hence per unit marginal cost is always same, i.e. per unit marginal cost is always fixed but in totality they vary .
  • 34. Differential Costs (Incremental Costs) • An incremental cost is the difference in total costs as the result of a change in some activity. Incremental costs are also referred to as the differential costs and they may be the relevant costs for certain short run decisions involving two alternatives. • Differential costs are also known as incremental cost. This cost is the difference in total cost that will arise from the selection of one alternative to the other. In other words, it is an added cost of a change in the level of activity. This type of analysis is useful for taking various decisions like: – change in the level of activity, – adding or dropping a product, – change in product mix, make or buy decisions, – accepting an export offer and so on. • The differential cost between any two levels of production is the difference between the marginal costs at these two levels and the increase or decrease in fixed costs, if any. • Differential costs are useful in planning and decision making and helps to choose the best alternative. It helps management to know the additional profit that would be earned if idle capacity is used or when additional investments are made.
  • 35. Opportunity Costs • Opportunity cost as the potential benefits that are lost when an individual, business or investor chooses a substitute over another. As the opportunity cost definition defines it to be hidden, the costs could go unnoticed very easily. • It is the value of benefit sacrificed in favor of an alternative course of action. It is the maximum amount that could be obtained at any given point of time if a resource was sold or put to the most valuable alternative use that would be practicable. • Opportunity cost of goods or services is measured in terms of revenue which could have been earned by employing that goods or services in some other alternative uses. • Example:- Capital is invested in plant and machinery . It cannot be now invested in shares or debentures. The loss of interest and dividend that would be earned is the opportunity cost for plant. • Opportunity cost are not recorded in the books but it is important in decision making and comparing.
  • 36. Replacement Cost • This is the cost at which existing items of material or fixed assets can be replaced. Thus this, is the cost of replacing existing assets at present or at a future date. • Replacement cost is the price that an entity would pay to replace an existing asset at current market prices with a similar asset. • If the asset in question has been damaged, then the replacement cost relates to the pre-damaged condition of the asset. • Replacement cost is a cost that is required to replace any existing asset having similar characteristics. An organization often chooses to replace its assets when the repair and maintenance costs increase beyond an acceptable level over some time. The company involves the insurance company to do the needful.
  • 37. Imputed Costs (Notional Costs) • Some costs are not incurred and are useful while taking decision pertaining to a particular situation. These costs are known as imputed or notional costs and they do not enter into accounting system. E.g. Owners salary, Rent of own building engaged in business. • Imputed Costs are hypothetical notional costs which is not recorded in the books of accounts or which is not paid in cash or kind. This costs also refer as implicit costs or hidden costs which is not needed to report on the financial statement of the company as a separate costs. Imputed Costs also known as Notional Cost, hypothetical overhead which is also considered as opportunity costs.
  • 38. Controllable Costs and Uncontrollable cost • Controllable costs:- These are the costs which can be influenced and controlled by managerial action. • Non-controllable cost:- These are costs that cannot be influenced and controlled by a specific member of the organization. • Controllability of costs is subject to the following factors – Time:- Certain costs are controllable in long run and not in the short run. – Location:- Certain costs are not influenced and decided at a particular location/cost center. For example, if rent agreement of all factory premises are executed centrally at the Head office, factory managers cannot control the incurrence the rent cost. – Product:- Certain costs are controllable by reference to one product or market segment and not by reference to the other. For example, some products require more advertising and sales promotion efforts than other products.
  • 39. Shutdown Cost • These costs are the costs which are incurred if the operations are shut down and they will disappear if the operations are continued. • Shutdown cost is the cost incurred by a business or organization when it shuts down its operations temporarily. The cost can be categorized as either fixed or variable, depending on the type of expense involved. • Examples of these costs are costs of sheltering the plant and machinery and construction of sheds for storing exposed property. • Computation of shutdown costs is extremely important for taking a decision of continuing or shutting down operations.
  • 40. Capacity Cost • These costs are normally fixed costs. The cost incurred by a company for providing production, administration and selling and distribution capabilities in order to perform various functions. • Capacity costs include the costs of plant, machinery and building for production, warehouses and vehicles for distribution and key personnel for administration. • These costs are in the nature of long-term costs and are incurred as a result of planning decisions. • E.g. If an organization constructs a manufacturing facility to expand its capacity, it will incur costs for building and equipment depreciation and maintenance, insurance on the facility and equipment, property taxes, security for the building, and utilities.
  • 41. Sunk costs • A Sunk Cost is one that has already been incurred and cannot be avoided by decisions taken in the future. As it refers to past costs, it is unavoidable cost. It can be defined as “an expenditure for equipment or productive resources which has no economic relevance to the present decision making process”. • This cost is not useful for decision making as all past costs are irrelevant. • A sunk cost refers to money that has already been spent and cannot be recovered. • E.g. In manufacturing firm, may have a number of sunk costs, such as the cost of machinery, equipment, and the lease expense on the factory.
  • 42. Urgent Costs • These costs are those which must be incurred in order to continue operations of the firm. • Urgent costs are those costs which must be incurred in order to continue operations of the firm. • E.g. The costs of materials and labour which must be incurred if production is to take place.
  • 43. Joint Costs • Joint cost refers to the price incurred by manufacturers that goes into producing more than one product or process. These costs include labor, material, and overhead costs towards the production of the joint product. • The processing of a single raw material results in two or more different products simultaneously. The joint products are not identifiable as different types of product until a certain stage of production known as the split off point is reached. • Joint costs are cost incurred upto the point of separation. One product may be of major importance and others of minor importance which are called by – products.
  • 44. Common Costs • Common Costs are those costs which are incurred for more than one product , job, territory or any other specific costing object. They are not easily related with individual products and hence are generally allocated. • Common costs arise when a firm outputs several products. However, these expenses can't be attributed to any of these products directly. For example, a manager's salary is a common cost. • A common cost in manufacturing is labor. Human labor consists of wages, taxes, payroll, benefits, and other costs such as occupational injuries. It also includes human mistakes, like defective products and wasted material. • A common cost, also known as a joint cost or shared cost, is an expense that is incurred by multiple products, services, or business units within an organization.
  • 45. Out of Pocket Costs • These are costs which involve current or near future outlays of cash for the decision at hand. Such costs are relevant for decision making, as these will occur in near future. Out of pocket costs can be avoidable if the particular proposal under consideration is not accepted. • Out of pocket costs in managerial accounting are expenses that could be incurred or avoided depending on management's decisions. In other words, an out-of-pocket cost is a potential future outlay of cash that management needs to decide whether or not to make. • The monthly premium you pay for your healthcare plan does not count as an out-of-pocket expense. • Out-of-pocket costs include deductibles, coinsurance, and copayments for covered services, plus all costs for services that aren't covered.
  • 46. Avoidable and Unavoidable cost • Avoidable costs are those cost which under given conditions of performance efficiency should not have been incurred. Cost variances which are controllable may be termed as Avoidable costs. – Avoidable cost is a cost that can be excluded due to stoppage of conducting a business activity. – Avoidable costs are direct in nature. – Avoidable costs are affected by the level of output. • Unavoidable costs are inescapable costs which are essentially to be incurred , within the limits provided for it. It is the cost that must be incurred under a programme of business restriction. It is fixed in nature. – Unavoidable cost is a cost that is continued to incur even if the activity is not performed. – Unavoidable costs are indirect in nature. – Unavoidable costs are not affected by the level of output.
  • 47. Normal and Abnormal Cost • Normal Cost:- – Costs which can be reasonably expected to be incurred under normal routing and regular operating conditions. Are called Normal cost – Cost that is normally incurred at a given level of input in the conditions in which that level of output is achieved. – Normal Cost are the normal or regular costs which are incurred in the normal conditions during the normal operations of the organization. They are the sum of actual direct materials cost, actual labour cost and other direct expense. Example: repairs, maintenance, salaries paid to employees. • Abnormal cost:- – Cost over and above normal cost, which is not incurred under normal operating conditions e.g. fines and penalties, abnormal wastage. – Abnormal costs are the costs that are uncommon, irregular, or sporadic which are not brought about because of unusual circumstances of the activities or production. For example, obliteration because of fire, shut down of hardware, equipment and machinery, lockouts etc.
  • 48. Explicit cost and Implicit cost • Explicit cost – Costs which involve some cash payment or outflow of resources. – Also known as Out of pocket cost. – E.g. Salary, wages, advertising. – These are actually incurred and hence can be easily measured. – Recorded in books of accounts. • Implicit cost – Cost which do not involve any cash payment at all. – Also known as Economic cost/notional cost/Imputed cost. – E.g. Interest on own capital, rent of own building. – It cannot be easily measurable. – Not recorded in books of accounts.
  • 49. Preparation of Cost Sheet • Preparation of Cost Sheet and Quotation A Cost sheet is a statement which shows the break up and build up of costs. It is a document which provides the consolidation of the detailed cost of a cost center or a cost unit. – It is only a statement – It is a step by step presentation of total cost and shows prime cost , works cost, cost of production , cost of goods sold, cost of sales and profit. – Estimated cost sheets can be prepared based on past experience and useful for submitting quotations. • Uses of Cost Sheet – Helps in Decision making – Presentation of cost information. – Determination of selling price. – Preparation of budgets. – Inter-firm and intra –firm comparison. – Cost estimates for quotation – Product wise and location wise cost analysis.
  • 50. Components of Cost • Prime Cost: It comprises direct material, direct wages, and direct expenses. Alternatively, the Prime cost is the cost of material consumed, productive wages, and direct expenses. • Factory Cost: Factory cost or works cost or manufacturing cost or production cost includes in addition to the prime cost the cost of indirect material, indirect labour, and indirect expenses. It also includes the amount or units of WIP or incomplete units at the end of the period. • Cost of Production: When Office and administration cost at the end of the period are added to the Factory cost, we arrive at the cost of production or cost of goods sold. Here, we make an adjustment for opening and Closing finished goods. • Total Cost: Total cost or alternatively cost of sales is the cost of production plus selling and distribution overheads. • Items excluded from Costs while preparing Cost Sheet – Related to capital assets, – appropriation of profits – amortization of fictitious or intangible assets – abnormal gains and losses or items of a purely financial nature • Examples of such items can be: loss on sale of fixed assets, interest on capital, discount on issue or redemption of shares or debentures, expenses relating to the previous period, cash discounts, bad debts, damages payable, penalties and fines, interest or dividend received on investments, transfer fees received, profit on the sale of fixed assets, appropriation of profits such as income tax, dividend paid, transfer of profits to reserves or funds, donations and charities, excess provision for depreciation on fixed assets, amortization of fictitious or intangible assets such as goodwill written off, preliminary expenses written off, patents, trademarks and copyrights written off, capital issue expenses, underwriting commission, loss on the issue of shares and debentures written off.
  • 51. Proforma of A Cost Sheet