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Improvement Cycles
DMAIC Cycle Explained
Define the problem and state goals
• Define who customers are, what the requirements are for products/services and their Critical to Quality (CTQ) issues
• Define the core business process involved, the stop and start of the process and project boundaries
• Define the process to be improved by mapping the process
• Define what the objectives are of the project
Measure the performance of the core business process involved
• Develop a data collection plan for the process
• Collect data from many sources to determine types of defects and metrics
• Compare to customer specifications to determine gap
Analyse the data and the process map collected to determine root causes of defects and opportunities for improvement
• Identify gaps between current performance and goal performance
• Identify sources of variation
• Prioritize opportunities to improve
Control the improvements to keep the process on the new course.
• Prevent reverting back to the "old way"
• Require the development, documentation and implementation of an on-going monitoring plan
• Institutionalize the improvements through the modification of systems and structures (staffing, training, incentives)
Improve the target process by designing creative solutions to fix and prevent problems
• Work with process experts to brainstorm and develop ideas
• Create and trial innovative solutions, try to error proof(systems solutions, validation, checkpoints) your solutions
• Develop and deploy implementation plan
PDCA Cycle Explained
Plan: Understand purpose
• Establish the processes involved and the scope
• Understand the objectives of the work (target/goal)
• Agree outputs of project
• Propose timescales
Do: Experiment to improve
• Implement plan
• Implement new process/product
• Collect data
Check: Measure against purpose
• Analyse actual results- from DO step above
• Compare results from expected (target or goals from PLAN)
• Understand what information data and analysis is telling you
Act/Adjust: Implement Learning (traditional step is Act more recently some people are using Adjust to distinguish more
clearly between DO and ACT steps
• Complete corrective actions on variance outside agreed specification
• Determine root causes
• Improve performance
Continuous Improvement Cycles

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Continuous Improvement Cycles

  • 2. DMAIC Cycle Explained Define the problem and state goals • Define who customers are, what the requirements are for products/services and their Critical to Quality (CTQ) issues • Define the core business process involved, the stop and start of the process and project boundaries • Define the process to be improved by mapping the process • Define what the objectives are of the project Measure the performance of the core business process involved • Develop a data collection plan for the process • Collect data from many sources to determine types of defects and metrics • Compare to customer specifications to determine gap Analyse the data and the process map collected to determine root causes of defects and opportunities for improvement • Identify gaps between current performance and goal performance • Identify sources of variation • Prioritize opportunities to improve Control the improvements to keep the process on the new course. • Prevent reverting back to the "old way" • Require the development, documentation and implementation of an on-going monitoring plan • Institutionalize the improvements through the modification of systems and structures (staffing, training, incentives) Improve the target process by designing creative solutions to fix and prevent problems • Work with process experts to brainstorm and develop ideas • Create and trial innovative solutions, try to error proof(systems solutions, validation, checkpoints) your solutions • Develop and deploy implementation plan
  • 3. PDCA Cycle Explained Plan: Understand purpose • Establish the processes involved and the scope • Understand the objectives of the work (target/goal) • Agree outputs of project • Propose timescales Do: Experiment to improve • Implement plan • Implement new process/product • Collect data Check: Measure against purpose • Analyse actual results- from DO step above • Compare results from expected (target or goals from PLAN) • Understand what information data and analysis is telling you Act/Adjust: Implement Learning (traditional step is Act more recently some people are using Adjust to distinguish more clearly between DO and ACT steps • Complete corrective actions on variance outside agreed specification • Determine root causes • Improve performance