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How to solve a problem like carbon.pdf
1.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. Confidential. © 2022 IHS MarkitTM. All Rights Reserved. The Outlook for Refining and Petrochemicals: How do you solve a problem like carbon? ME-TECH 2022, Dubai, UAE Dr. Richard Charlesworth Executive Director, IHS Markit Oil, Midstream, Downstream and Chemicals richard.charlesworth@ihsmarkit.com
2.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. “How do you solve a problem like Maria? How do you catch a cloud and pin it down? How do you find a word that means Maria? A flibbertijibbet! A will-o'-the wisp! A clown!” Acknowledgement
3.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. So, What’s the Problem? Refinery & Petrochemicals: Singing Together Crude Oil: The Black Habit Continues Solutions from Big to Small Agenda A Happy Ending?
4.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. So, What’s the Problem? Refinery & Petrochemicals: Singing Together Crude Oil: The Black Habit Continues Solutions from Big to Small Agenda A Happy Ending?
5.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. IHS Base Case oil forecast is for liquids demand growth with a plateau after 2030. The energy transition limits growth, but new production is still needed 0 10 20 30 40 50 60 70 80 90 100 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040 Thousands Global crude and condensate supply outlook by category and break-even price MMb/d Source: IHS Markit © 2021 IHS Markit Producing conventional base Producing unconventional base $40–60 BEP unconventional $20–40 BEP unconventional $60+ BEP conventional $40–60 BEP conventional $20–40 BEP conventional Less than $20 BEP unconventional Less than $20 BEP conventional Condensate from gas projects Sanctioned $60+ BEP unconventional Yet-to-find
6.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. Around 45% of the 33 MMb/d projected global new crude production in 2040 has break-even Brent price of $40/bbl (constant dollar terms) or less $0 $10 $20 $30 $40 $50 $60 $70 $80 $90 $100 $110 $120 0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 20,000 22,000 24,000 26,000 28,000 30,000 32,000 Average BEP Cost curve of new global crude oil supply in select areas in 2040 Source: IHS Markit © 2020 IHS Markit Q1 2021 full-cycle costs in terms of Brent ($/bbl) Cumulative crude oil production from new sources in 2040 (Thousand b/d) Notes: For a selected country/region/play, the upper side of the bar corresponds to the highest BEP, the lower side of the bar--to the lowest BEP, while the width of the bar represents crude oil production from new sources in 2040. New sources of oil equals any volumes from projects that were not producing as of 2020, including sanctioned projects, unsanctioned projects and assumed discoveries. GOM = Gulf of Mexico. The Middle East includes both offshore and onshore projects in Saudi Arabia, Kuwait, the United Arab Emirates, Iraq, Iran, Oman, Qatar, and Bahrain. West Africa includes both offshore and onshore projects in Angola, the Republic of the Congo, Equatorial Guinea, Ghana, and Nigeria. Rest of the world–Onshore and Rest of the world—Offshore categories include all production from respective projects, not included in other countries or regions. The global supply shown does not include all producing areas (in part so as not to reduce clarity of the supply stack figure) and represents 89% of total global production from new projects. US tight oil—SCOOP/STACK US tight oil—Eagle Ford US tight oil—Bakken US tight oil—Permian Kazakhstan Canada— Oil sands in situ West Africa Russia China Norway and United Kingdom Rest of the world—Offshore United States—GOM Brazil Rest of the world—Onshore Middle East The highest BEP The lowest BEP
7.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. Short/medium oil price uncertainties include Russia-Ukraine conflict’s impact on Russian energy exports, Iranian nuclear deal and COVID-19 pandemic • Rupture (base case): Volatile range of 1–2 MMb/d cut to Russian oil exports. • World oil demand growth of 2.8 MMb/d in 2022, 3.1 MMb/d in 2023. • Saudi Arabia and the UAE raise output in 2022 • Production gains outside of OPEC+ deal total 3.7 MMb/d for the year, including Iran • Full stop: About 4–6 MMb/d of Russian oil exports stop. • Demand weakness: Estimated 0–1 MMb/d cut to Russian exports and weaker oil demand. Annual average price ($/bbl) 2021 $71 Rupture Full stop Economic weakness 2022 $118 $163 $90 2023 $96 $138 $78 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 Jan-19 Apr-19 Jul-19 Oct-19 Jan-20 Apr-20 Jul-20 Oct-20 Jan-21 Apr-21 Jul-21 Oct-21 Jan-22 Apr-22 Jul-22 Oct-22 Jan-23 Apr-23 Jul-23 Oct-23 Dated Brent price scenarios Source: IHS Markit, Argus Media Limited (historical prices) Notes: Prices shown are indicative monthly price averages and not intended to project daily/weekly high and low prices. © 2022 IHS Markit $/bbl Full stop Rupture (base case) Demand weakness Annual average price ($/bbl) 2021 $71 Rupture Full stop Demand weakness 2022 $106 $135 $91 2023 $95 $127 $78
8.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. International natural gas prices are unanchored from any historical experience especially in Europe 0 20 40 60 80 100 120 140 2018 2019 2020 2021 2022 2023 2024 2025 Coal-gas switching range Henry Hub TTF Coal-gas switching (Europe) US SRMC benchmark US LRMC benchmark European gas short-term gas price outlook €/MWh (nominal) Note: March 2022 outlook. LRMC = long-run marginal cost. Source: IHS Markit © 2022 IHS Markit OUTLOOK • Gas prices at the TTF jumped to a record €212/MWh before trending down and ending the month around €100/MWh. • European security of gas supply hit by: • The war in Ukraine • European Commission’s REPowerEU proposal to phase out Russian gas • Kremlin announcements regarding payment for gas in Rubles • Variability in daily Russian pipeline flows to Europe
9.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. So, What’s the Problem? Refinery & Petrochemicals: Singing Together Crude Oil: The Black Habit Continues Solutions from Big to Small Agenda A Happy Ending?
10.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. A pause in the refinery “Great Shakeout”: Benchmark margins are spiking, but crude and feedstock availability may limit refiners’ ability to take advantage (5.00) 0.00 5.00 10.00 15.00 USGC LLS cracking USGC Maya FCC - coking NWE sweet cracking NWE sweet hydrocracking Singapore Dubai cracking Singapore Dubai HCU - coker Short-term benchmark margin outlook and beyond Constant 2020 dollars per barrel Note: USGC = US Gulf Coast; NWE = Northwest Europe; LLS = Louisiana Light Sweet; FCC = fluidized catalytic cracking; HCU = hydrocracking unit. NWE sweet cracking processes Forties, and NWE hydrocracking has now been changed to 100% Forties. European and Asia benchmark yardsticks utilizing low-sulfur fuel oil (LSFO) firing with flue-gas desulfurization, and natural gas assumed to be fuel oil times a multiplier, reflective of oil-linked hedge. USGC benchmark yardsticks utilizing natural gas based on Henry Hub price. Source: IHS Markit © 2022 IHS Markit “The fall”— Unprecedented collapse in demand “US slowly ekes ahead on recovery”—Demand recovers; hinged on “goldilocks” containment measures, consumer behavior changes, and vaccine timeline “Margin divergence closes as rest of the world picks up ”—With continual supply-side constraints and seismic impacts from the Ukraine/Russia conflict, global margins pick up for a promising 2022 “Dangote looms”—As the globe rebalances in the post- Ukraine/Russia conflict world order, Nigeria’s largest refinery – Dangote – and the onset of Middle East capacity places downside pressure on margins towards the 2024/2025 forecast period Note: Please note that owing to the current swings in the Urals differentials, we have adjusted our base margin calculations. Our standard Northwest Europe hydrocracking 50:50 composite benchmark previously used in the charts and report is now the sweet 100% Forties benchmark. The lack of liquidity in Urals crude has made us less confident in the price discovery and therefore in the relevance of these margins. We will reassess the situation during each month’s forecast.
11.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. Future capacity rationalization beyond what has already occurred may be postponed if Russian production must be replaced in the near term 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 Global refinery rationalization since 1 January 2020 Note: Includes partial closures. "Potential" indicates refinery owner has publicly stated closure is being considered. SVR = SilverRange; INE = Petroineos; HFC = HollyFrontier; MPC = Marathon Petroleum Corporation; PBF = PBF Energy; TOT = TotalEnergies; EXM = ExxonMobil; P66 = Phillips 66. Source: IHS Markit © 2022 IHS Markit MMb/d 0 200 400 600 800 1,000 1,200 1,400 1,600 Europe Asia Pacific North America Other Completed/announced closures Biorefinery conversions Refinery capacity closures (2020–25) Source: IHS Markit © 2022 IHS Markit Thousand b/d
12.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. Total expected new capacity between 2020 and 2026 remains at 7.7 MMb/d, primarily in Asia and the Middle East 0 500 1,000 1,500 2,000 2020 2021 2022 2023 2024 2025 2026 Africa Asia Middle East North America Latin America Europe CIS Global historical Anticipated crude capacity additions to 2026 (excluding closures) Note: Historical capacity additions represent global sum of new projects and incremental capacity creep at existing refineries. Source: IHS Markit Thousand b/d © 2022 IHS Markit 10% 53% 24% 8% 2% 0% 3% Africa Asia Middle East North America Latin America Europe CIS 7.7 MMb/d Anticipated crude capacity additions to 2026 Source: IHS Markit © 2022 IHS Markit
13.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. Many refineries will only survive due to existing or expanding integration with chemicals, especially in Europe/Med 0 2 4 6 8 10 12 14 16 18 20 0 2000 4000 6000 8000 10000 12000 14000 Gross Margin Lavera Tarragona Burghausen Europoort Nerefco Grangemouth Gross Margin - 2022 Source: IHS Markit © 2022 IHS Markit $/bbl Refining Throughput (mbd) Regions Selected: NWE, MED 0 2 4 6 8 10 12 14 16 18 20 0 2000 4000 6000 8000 10000 12000 14000 Integrated Gross Margin Lavera Tarragona Burghausen Europoort Nerefco Grangemouth Integrated Gross Margin - 2022 Source: IHS Markit © 2022 IHS Markit $/bbl Refining Throughput (mbd) Regions Selected: NWE, MED Source: IHS Markit Refinery Cost & Margin Analytics
14.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. Producers added record levels of new base chemicals capacity. Global demand growth rebounded but not sufficient to meet the supply growth. -10 0 10 20 30 40 2019 2020 2021 2022 2023 2024 2025 2026 China Asia less China (with India) North America Middle East West Europe South America Others World base chemical* demand growth by region Million Metric Ton -10 0 10 20 30 40 2019 2020 2021 2022 2023 2024 2025 2026 China Asia less China (with India) North America Middle East West Europe South America Others World base chemical* capacity growth by region Million Metric Ton * Base chemicals = ethylene, propylene, methanol, benzene, chlorine, paraxylene
15.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. Imbalance between new capacity and demand growth would suggest a decline in earnings. 0 5 10 15 20 25 30 35 40 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 Million Metric Tons Annual Capacity Change Annual Demand Change World Base Chemicals Capacity & Demand Growth Base chemicals = ethylene, propylene, methanol, benzene, chlorine, paraxylene Source: IHS Markit © 2022 IHS Markit
16.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. Supply-chain disruption and demand strength keep earnings strong and well above expectations $0 $50 $100 $150 $200 $250 $300 $350 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 Global Chemicals Earnings Forecast Comparison – March 2021 vs March 2022 History March 2021 Forecast March 2022 Forecast Global chemicals = ethylene, propylene, methanol, benzene, chlorine, paraxylene, including major derivatives of each base chemical Source: IHS Markit Chemical Competitive Cost & Margin Analytics
17.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. Middle East olefins investments in an intermission before the second act! ORPIC, Oman SC 2021 Q3 Nibras, Iraq SC 2026+? Gachsaran, Iran SC 2023? Bushehr, Iran SC 2026? Mokran, Iran GTO, SC 2030? Mehr, Iran PDH2026? PIC, Kuwait PDH, MeT 2024? Ilam, Iran SC 2020 Q4 Borouge, UAE SC 2026+? QP/CPChem, Qatar SC 2026? Amiral, Saudi SC 2025? Duqm, Oman SC 2026+? Sabic/Aramco, Saudi Arabia OTC SC 2028? Tahrir, Egypt SC 2025? Advanced/SK, Saudi PDH 2025 SC 2026? Sonatrach/Total, Algeria PDH 2026+?
18.
Confidential. © 2022
IHS MarkitTM. All Rights Reserved. So, What’s the Problem? Refinery & Petrochemicals: Singing Together Crude Oil: The Black Habit Continues Solutions from Big to Small Agenda A Happy Ending?
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Confidential. © 2022
IHS MarkitTM. All Rights Reserved. • Growth in energy consumption over past decade driven by energy-intensive industry subsectors • Cement, steel, and chemicals are most carbon-intensive • Total emissions in industrial processes was over 8.5 Gt/yr in 2020 (refinery, petrochemicals and chemicals is estimated at ~2.6 Gt/yr) The problem is that refining and petrochemical industry is one of the major contributors to global carbon dioxide emissions Source: https://www.iea.org/reports/tracking-industry-2021 Direct CO2 emissions encompass energy and process emissions. “Other industry” includes non- energy-intensive industries such as food, beverages, mining, and textiles.
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IHS MarkitTM. All Rights Reserved. Emissions come from multiple sources Scope 3 Downstream processing Construction Co-products Scope 2 Scope 1 UNFCCC emissions scope definition Venting and flaring On-site fuel use Fugitives Energy trade Land use Refined production use Upstream emissions of fuel Note: UNFCCC = United Nations Framework Convention on Climate Change UNFCCC emissions scope definitions
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IHS MarkitTM. All Rights Reserved. Net zero is already a corporate strategy theme, but targets range widely in scope, ambition and definition.
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IHS MarkitTM. All Rights Reserved. An extra incentive is that CO2 can be a valuable feedstock for many processes! Electrochemical Photocatalytic Catalytic Bioconversion Mineral carbonation Concrete Copolymerization Technology Novomer Polycarbonate polyol Product • Sunfire Bluecrude ™ • Hitachi Zosen ETOGAS™ • Haldor Topsoe TREMP ™ • Norweigian DNV ECFORM™ Lanzatech syngas fermentation Syngas or methane Methane Methanol Formic acid Ethanol Concrete Curing Process Polycarbonate polyol Source: IHS Markit Process Economics Program (PEP) Reports 285, 285A, 298 Captured CO2 Green electricity or hydrogen
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IHS MarkitTM. All Rights Reserved. So, What’s the Problem? Refinery & Petrochemicals: Singing Together Crude Oil: The Black Habit Continues Solutions from Big to Small Agenda A Happy Ending?
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IHS MarkitTM. All Rights Reserved. Pathways to Net Zero: multiple opportunities to manage carbon content and emissions along complex and ever-changing supply chain Transportation fuels Source: IHS Markit © 2022 IHS Markit Petrochemicals Refinery/Petchem Complex Crude oil/ natural gas
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IHS MarkitTM. All Rights Reserved. Pathways to Net Zero: multiple opportunities to manage carbon content and emissions along complex and ever-changing supply chain Crude oil/ natural gas Biomass & greener feedstocks Plastic and liquid wastes Deeper chemical integration Lower-carbon transportation fuels Use or Sequestration Notes: H2 = hydrogen, list of options shown non exhaustive Source: IHS Markit © 2022 IHS Markit Renewable gas and power Electrolysis H2 H2 Hydrogen fuel / Low-carbon Synthetic fuels More sustainable petrochemicals Onsite electrification Refinery/Petchem Complex
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IHS MarkitTM. All Rights Reserved. For CO2 emissions, there are multiple sectors, multiple sources, multiple technologies and treatment Factors affecting capture costs • Concentration & purity of feed stream • Capture technology • Process design • Plant capacity and location • Energy prices CO2 source Ethanol Natural gas processing Hydrogen Cement Iron and steel Coal Natural gas Atmosphere Sector High purity streams Large industrial point sources Power sector Direct air CO2 separation technology Absorption / adsorption / Absorption / adsorption Absorption / adsorption / membrane / cryogenic CO2 treatment Dehydration and compression Cryogenic liquefaction Note: Capture processes do not capture entire chemical treatment for each CO2 source. Source: IHS Markit, National Petroleum Council: Meeting the Dual Challenge, Capture Cost Model, NETL: Cost of Capturing CO2 from industrial sources, a process for Capturing CO2 from the atmosphere (Joule vol 2 no 8) Decreasing CO2 concentration Increasing cost
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IHS MarkitTM. All Rights Reserved. Carbon capture solutions are available and in development from big to small concentrations: • Solvent Absorption • Rapid Temperature Swing Adsorption • Direct CO2 capture with Caustic Absorber Amine Absorber Rich Amine Solvent Pump Lean Amine Cooler Condenser Reboiler Solvent Booster Pump Rich/Lean Exchanger Acid Gas CO2 Free Gas Amine Regenerator CO2 Rich Gas Source: IHS Markit Process Economics Program (PEP) Report 180F Next Generation Carbon Capture
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IHS MarkitTM. All Rights Reserved. IHS Markit’s Process Economics Program has developed full models for OPEX and CAPEX analysis • Solvent Absorption • Rapid Temperature Swing Adsorption • Direct CO2 capture with Caustic Absorber Source: IHS Markit Process Economics Program (PEP) Report 180F Next Generation Carbon Capture CO2 Rotating Adsorption #1 G-101A To CO2 Compressor 1 2 3 4 6 7 8 9 10 5 Waste Water 40°C 110 kPa 110°C 120 kPa 110°C 144 kPa Steam Hot Rinse Air Cooling Air To Rotating Adsorption #2 V-101 E-101 40°C In Scope FN-101 Flue Gas Blower V-101 Inlet Wash Drum G-101A,B Rotating Adsorbers V-102 Outlet KO Drum V-102 60°C 112 kPa Flue Gas IN Flue Gas OUT Fines to Disposal Fines to Calciner CaCO3 Seed CaCO3 Makeup Separation CaCO3 Seed From Calciner Air Contactor Air Contactor Basin 19ºC 300ºC Lime Cooler Steam Slaker CaCO3 Seed to Pellet Reactor 415ºC 4.2 MPA 674ºC Oxygen Preheat Preheat 2 650ºC Preheat 1 454ºC H2O 21ºC CH4 900ºC 674ºC 300ºC ASU Quicklime Mix Tank 85ºC 50ºC To CO2 Compressor Absorber Package G-101 G-106 Fines Filter G-102 Causticizer G-103 Slaker Package G-104 Calciner Package G-105 ASU Pacakge G-101 G-102 G-105 G-104 G-103 300 # BFW in Water from Compressor KO drums G-106 Air in Air Ou t FN-101 Flue Gas Blower C-101 Absorber T-101 Amine Surge Tank C-102 Regenerator V-103 Reflux Drum E-106 Lean Amine Cooler E-105 Condenser E-104 Reboiler E-102 Absorber Intercooler V-101 Inlet Wash Drum V-102 Outlet Scrubber E-103 Rich/Lean Amine Exchanger T-101 To CO2 Compressor In Scope 1 2 3 4 5 7 6 109 kPa 60ºC V-101 E-101 40ºC 45ºC C-101 E-102 8 Water makeup Solvent Makeup Water makeup 40ºC 40ºC E-103 123ºC E-106 112ºC C-102 E-104 E-105/V-103 40ºC 108 kPa 40ºC V-102 102 kPa 43ºC By others E-101 Wash Drum Intercooler FN-101 Flue Gas IN Flue Gas OUT
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IHS MarkitTM. All Rights Reserved. 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Novel amine solvent Rapid TSA Direct air capture $ / t (CO2 captured/Year) Capital cost intensity, $/t (CO2 captured/y) Carbon capture economics (Q4 2021) show decreasing CO2 concentrations lead to increasing cost. 0 50 100 150 200 250 300 350 400 Novel amine solvent Rapid TSA Direct air capture Capture cost ($/ t) Carbon capture costs CO2 capture cost, $/t CO2 avoided cost, $/t Source: IHS Markit Process Economics Program (PEP) Report 180F Next Generation Carbon Capture
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IHS MarkitTM. All Rights Reserved. Blue Hydrogen – large capacity production by SMR of natural gas with CO2 capture-compression and by-product steam/electric power generation CO2 Capture Unit CO2 Compression & Dehydration Flue Gas (Decarbonized) CO2 CO2 to Pipeline Reformer HT Shift Reactor Pressure Swing Adsorption Combustion Air Natural Gas (Fuel) PSA Tail Gas Flue Gas Natural Gas (Feedstock) H2 Product Recycle H2 from PSA Steam Steam Condensate Steam Boiler Turbo Generator Feed Desulfurization Pre Reformer Exhaust Steam to Regenerator Reboiler BFW Electric Power to H2 Plant with CO2 Capture & Compression Combustion Air Natural Gas (Fuel) Combustion Gas Source: IHS Markit PEP Review 2021-15 Hydrogen from Natural Gas with Carbon Capture Carbon Capture CAPEX OPEX+ Depr. 90% 90% ~50% 60% 75% ~40%
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IHS MarkitTM. All Rights Reserved. Ethylene production is one of the industry’s largest CO2 emitters. Technologies are under development with comparable economics to commercial technology • EcoCatalyst’s Chemical looping • Coolbrook Roto Dynamic Reactor (RDR) • Electric Furnace Fluidized Bed MeOx-1 C2H4 + H2O Air Feed Ethylene MeOx-1 MeOx Heat N2 + Heat Air Excess air C2H6 MeOx Source: IHS Markit PEP Report 29M Reduced Carbon Intensity Ethylene Production
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IHS MarkitTM. All Rights Reserved. Netpower is developing an “Allam cycle” process that promises low carbon power using supercritical CO2 as the operating medium for oxycombustion of natural gas Source: Powermag.com & PEP Review 2021-02, Electric Power via the Allam Cycle 325 MW Plant NET Power Natural Gas Combined Cycle Capital Intensity, $/KW 1490 1070 LCOE with CO2 Credit, $/MWh 25.1 37.4
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IHS MarkitTM. All Rights Reserved. HDPE pXylene PTA PET Mixed Xylenes Ethylene PP Ethylene Glycol Feedstocks Building Blocks Intermediates Derivatives Polymers Propylene Naphtha Aromatics Refinery Carbon emissions increase as complexes are expanded downstream Fuel Electricity Decarbonization Arc Plant Performance Total investment capital, $ Bn 7.3 IRR, % 1.4 CO2e emissions, MM T/YR 6.9 CO2e (scope 1&2) MM T/YR Investment capital, $ Bn Crude Oil Source: IHS Markit Refinery & Petrochemical Integrator & Decarbonizer (RAPID)
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IHS MarkitTM. All Rights Reserved. Ethylene Propylene Steam cracker HDPE pXylene PTA PET Mixed Xylenes PP Ethylene Glycol Feedstocks Building Blocks Intermediates Derivatives Polymers Naphtha Aromatics Refinery Fuel Electricity Decarbonization Arc CO2e (scope 1&2) MM T/YR Investment capital, $ Bn Refinery and Integrated Olefins Plant Performance Total investment capital, $ Bn 10.2 IRR, % 1.6 CO2e emissions, MM T/YR 9.1 Crude Oil Source: IHS Markit Refinery & Petrochemical Integrator & Decarbonizer (RAPID)
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IHS MarkitTM. All Rights Reserved. Ethylene Propylene Steam cracker HDPE PTA PET PP Ethylene Glycol Feedstocks Building Blocks Intermediates Derivatives Polymers Refinery, Olefins and Aromatics Naphtha Aromatics Refinery pXylene Mixed Xylenes Fuel Electricity Decarbonization Arc CO2e (scope 1&2) MM T/YR Investment capital, $ Bn Plant Performance Total investment capital, $ Bn 11.5 IRR, % 10.3 CO2e emissions, MM T/YR 9.4 Crude Oil Source: IHS Markit Refinery & Petrochemical Integrator & Decarbonizer (RAPID)
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IHS MarkitTM. All Rights Reserved. pXylene Ethylene Propylene Steam cracker HDPE PET PP Feedstocks Building Blocks Intermediates Derivatives Polymers Refinery, Olefins, Aromatics and Intermediates Naphtha Aromatics Refinery Mixed Xylenes PTA Ethylene Glycol Fuel Electricity Decarbonization Arc CO2e (scope 1&2) MM T/YR Investment capital, $ Bn Plant Performance Total investment capital, $ Bn 13.0 IRR, % 9.5 CO2e emissions, MM T/YR 10.7 Crude Oil Source: IHS Markit Refinery & Petrochemical Integrator & Decarbonizer (RAPID)
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IHS MarkitTM. All Rights Reserved. HDPE Naphtha pXylene PTA PET Mixed Xylenes Ethylene Aromatics PP Ethylene Glycol Feedstocks Building Blocks Intermediates Derivatives Polymers Refinery Steam cracker Propylene Refinery, Olefins, Aromatics, Intermediates and Polymers Fuel Electricity Decarbonization Arc CO2e (scope 1&2) MM T/YR Investment capital, $ Bn Plant Performance Total investment capital, $ Bn 14.1 IRR, % 13.5 CO2e emissions, MM T/YR 11.0 Crude Oil Source: IHS Markit Refinery & Petrochemical Integrator & Decarbonizer (RAPID)
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IHS MarkitTM. All Rights Reserved. HDPE Naphtha pXylene PTA PET Mixed Xylenes Ethylene Aromatics PP Ethylene Glycol Feedstocks Building Blocks Intermediates Derivatives Polymers Refinery Steam cracker Propylene But then can be reduced e.g., Refinery FCC Carbon Capture Carbon capture Fuel Electricity Decarbonization Arc CO2e (scope 1&2) MM T/YR Investment capital, $ Bn Plant Performance Total investment capital, $ Bn 14.8 IRR, % 11.5 CO2e emissions, MM T/YR 9.9 Crude Oil Source: IHS Markit Refinery & Petrochemical Integrator & Decarbonizer (RAPID)
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IHS MarkitTM. All Rights Reserved. with e-Furnaces HDPE Naphtha pXylene PTA PET Mixed Xylenes Ethylene Aromatics PP Ethylene Glycol Feedstocks Building Blocks Intermediates Derivatives Polymers Refinery Steam cracker Propylene With Steam Crackers upgraded to e-Furnaces Carbon capture Fuel Electricity Decarbonization Arc CO2e (scope 1&2) MM T/YR Investment capital, $ Bn Plant Performance Total investment capital, $ Bn 14.8 IRR, % 11.1 CO2e emissions, MM T/YR 10.1 Crude Oil Source: IHS Markit Refinery & Petrochemical Integrator & Decarbonizer (RAPID)
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IHS MarkitTM. All Rights Reserved. with e-Furnaces HDPE Naphtha pXylene PTA PET Mixed Xylenes Ethylene Aromatics PP bio-MEG Feedstocks Building Blocks Intermediates Derivatives Polymers Refinery Steam cracker Propylene With supplemental bio-MEG and recycle PET, HDPE and PP Carbon capture Mechanical recycling Recycle plastics Fuel Electricity Decarbonization Arc CO2e (scope 1&2) MM T/YR Investment capital, $ Bn Plant Performance Total investment capital, $ Bn 15.4 IRR, % 12.2 CO2e emissions, MM T/YR 10.4 Crude Oil Source: IHS Markit Refinery & Petrochemical Integrator & Decarbonizer (RAPID)
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IHS MarkitTM. All Rights Reserved. with e-Furnaces HDPE Naphtha pXylene PTA PET Mixed Xylenes Ethylene Aromatics PP bio-MEG Feedstocks Building Blocks Intermediates Derivatives Polymers Refinery Steam cracker Propylene And electricity with NET Power zero-carbon generation Carbon capture Mechanical recycling Recycle plastics Zero carbon power Fuel Electricity Decarbonization Arc CO2e (scope 1&2) MM T/YR Investment capital, $ Bn Plant Performance Total investment capital, $ Bn 16.3 IRR, % 11.8 CO2e emissions, MM T/YR 8.6 Crude Oil Source: IHS Markit Refinery & Petrochemical Integrator & Decarbonizer (RAPID)
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IHS MarkitTM. All Rights Reserved. So, What’s the Problem? Refinery & Petrochemicals: Singing Together Crude Oil: The Black Habit Continues Solutions from Big to Small Agenda A Happy Ending?
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IHS MarkitTM. All Rights Reserved. CO2e (scope 1&2) MM T/YR Investment capital, $ Bn Key Takeaways: Refining & Petrochemicals faces short/medium term volatility whilst navigating long-term decarbonization targets • The US-Russia confrontation over Ukraine, Covid lockdowns in China and the Iranian nuclear deal remain key uncertainties for oil prices in the short/medium term. Long-term $65-$85/bbl from 2025 • The refining industry “Great Shakeout” is on pause. Thereafter oversupply and slow demand growth keeps margins low for many years unless integrated downstream • Base chemicals supply chain issues will soften the effect of oversupply keeping margins higher than expected • Commercial and emerging technologies will provide routes to decarbonization but the “decarbonization arc” of CAPEX and CO2e is challenging to understand
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IHS MarkitTM. All Rights Reserved. Confidential. © 2022 IHS MarkitTM. All Rights Reserved. The Outlook for Refining and Petrochemicals: How do you solve a problem like carbon? ME-TECH 2022, Dubai, UAE Dr. Richard Charlesworth Executive Director, IHS Markit Oil, Midstream, Downstream and Chemicals richard.charlesworth@ihsmarkit.com
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